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Ford F-150 2002 Workshop Manual
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Ford F-150 2002 Workshop Manual

Fuel injection supply manifold
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2002 F-150 Workshop Manual
SECTION 303-04B: Fuel Charging and Controls — 4.6L (2V) and 5.4L (2V)
REMOVAL AND INSTALLATION
Fuel Injection Supply Manifold
Material
Item
Super Premium SAE 5W-20 Motor Oil
XO-5W20-QSP or DSP or equivalent
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are
always present and may be ignited. Failure to follow these instructions may result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel
system components, the fuel system pressure must be relieved. Failure to follow these instructions may result in personal injury.
All engines
1. Disconnect the battery ground cable (14301). For additional information, refer
2. Relieve the fuel pressure. For additional information, refer
3. Partially drain the cooling system. For additional information, refer
4. Remove the air cleaner outlet pipe. For additional information, refer to
5. Remove the power steering reservoir upper bracket.
6. Disconnect the fuel pressure regulator valve vacuum hose.
7.
CAUTION: After disconnecting, plug the fuel tubes to prevent leakage.
Disconnect the fuel tubes. For additional information, refer
8. Disconnect the eight ignition coil electrical connectors.
9. Disconnect the eight fuel injector electrical connectors.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS21/~MUS~LEN/19/S2...
Specification
WSS-M2C153-H
toSection
414-01.
toSection
310-00A.
toSection
303-03A.
Section
303-12.
toSection
310-00A.
Page 1 of 7
2002 F-150 Workshop Manual
Procedure revision date: 06/20/2001
5/6/2009

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Summary of Contents for Ford F-150 2002

  • Page 1 2002 F-150 Workshop Manual Page 1 of 7 SECTION 303-04B: Fuel Charging and Controls — 4.6L (2V) and 5.4L (2V) 2002 F-150 Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 06/20/2001 Fuel Injection Supply Manifold Material Item Specification Super Premium SAE 5W-20 Motor Oil WSS-M2C153-H XO-5W20-QSP or DSP or equivalent Removal...
  • Page 2 2002 F-150 Workshop Manual Page 2 of 7 4.6L engines 10. Remove the nut and disconnect the brake booster vacuum tube and bracket. 5.4L engines 11. Remove the brake booster bracket and tube. All engines 12. Remove the crankcase ventilation tube. 13.
  • Page 3 2002 F-150 Workshop Manual Page 3 of 7 4.6L engines 15. Remove the exhaust manifold to exhaust gas recirculation (EGR) valve tube. Disconnect the exhaust manifold to EGR valve tube upper fitting. Disconnect the differential pressure feedback EGR system electrical connector. Disconnect the exhaust manifold to EGR valve tube lower fitting.
  • Page 4 2002 F-150 Workshop Manual Page 4 of 7 20. Inspect the two O-ring seals from each fuel injector. New O-ring seals will be installed as needed. Installation All engines 1. NOTE: Lubricate the new O-ring seals with clean engine oil to aid installation. Install new O-ring seals, as required.
  • Page 5 2002 F-150 Workshop Manual Page 5 of 7 6. Connect the differential pressure feedback EGR system electrical connector. 5.4L engines 7. Install the exhaust manifold to EGR valve tube and connect the differential pressure feedback EGR system hoses. All engines 8.
  • Page 6 2002 F-150 Workshop Manual Page 6 of 7 4.6L engines 10. Connect the brake booster vacuum tube and bracket and install the nut. 5.4L engines 11. Install the brake booster vacuum tube and bracket. 12. Connect the water heater inlet tube hose. 1.
  • Page 7 2002 F-150 Workshop Manual Page 7 of 7 17. Install the power steering reservoir upper bracket. 18. Install the air cleaner outlet pipe. For additional information, refer to Section 303-12. 19. Fill the cooling system. For additional information, refer toSection 303-03A.