Page 1 Table of Contents Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo AM/FM stereo with CD AM/FM stereo cassette with CD Climate Controls Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows...
Page 3: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it.
Page 4 Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol.
Page 5 This information may be stored during regular operation or in a crash or near crash event. This stored information may be read out and used by: • Ford Motor Company. • service and repair facilities. • law enforcement or government agencies.
Page 6 Introduction Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF.
Page 7 Do not use this vehicle for snowplowing. Using your vehicle as an ambulance Do not use this vehicle as an ambulance. Your vehicle is not equipped with the Ford Ambulance Preparation Package. Electric vehicles For specific information regarding the operation of your electric vehicle, refer to the Electric Vehicle Owner’s Guide Supplement.
Page 8 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert Fasten Safety Belt Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Traction Control Master Lighting Switch Fog Lamps-Front Fuel Pump Reset Windshield Defrost/Demist...
Page 9 Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Introduction Power Window Lockout Interior Luggage Compartment Release Symbol...
Page 10: Instrument Cluster
Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Page 11 Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate when the ignition is turned to the ON position when the engine is not running, or in a position between ON and START, or by applying the parking brake when the ignition is turned to the ON position.
Page 12 Instrument Cluster Check gage: Illuminates when any of the following conditions has occurred: • The engine coolant temperature is high. • The engine oil pressure is low. • The fuel gauge is at or near empty. Door ajar: Illuminates when the ignition is in the ON position and any door is open.
Page 13: Gauges
Instrument Cluster Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster, check for a burned out bulb. High beams: Illuminates when the high beam headlamps are turned on. Key-in-ignition warning chime: Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened.
Page 14 Instrument Cluster Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.
Page 15 Instrument Cluster Battery voltage gauge: Indicates the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated by arrows), have the vehicle’s electrical system checked as soon as possible. Engine oil pressure gauge: Indicates engine oil pressure.
Page 16: Entertainment Systems
Entertainment Systems Entertainment Systems AM/FM STEREO PUSH TONE 1. Seek: Press next strong station down/up the frequency band. 2. Tune: Press change radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. SEEK TONE VOL TUNE to find the to manually AM/FM...
Page 17 Entertainment Systems 4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6.
Page 18 Entertainment Systems AM/FM STEREO / SINGLE CD RADIO 14 15 16 17 18 VOL - PUSH ON BASS TREB SEEK TUNE DISCS 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the front/rear speakers. 3.
Page 19 Entertainment Systems To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 5. EJ (eject): Press to eject a CD. 6. COMP (Compression): In CD mode, press to bring louder and softer levels into more comfortable listening level.
Page 20 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.
Page 21 Entertainment Systems PREMIUM IN-DASH SIX CD SOUND SYSTEM 1. Seek: Press and release SEEK for previous/next strong station, or track of current disc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance.
Page 22 Entertainment Systems 6. Bass: Press BASS; then press to decrease/increase the bass output. Treble: Press TREB; then press to decrease/increase the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjust levels. Use with MENU to set the clock and engage RDS.
Page 23 Entertainment Systems 10. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. In CD mode, press to move between CDs. This radio is equipped with six station memory preset controls which allow you to set up to six AM stations and 12 FM stations (six in FM1 and six in FM2).
Page 24 Entertainment Systems 17. Disc/Tune: Radio: Press to manually tune down or up the frequency band. CD: Press to select the previous or next track on the CD. 18. CD door: Insert a CD label side MACH MP3 AUDIO SYSTEM 1. Balance: Press to shift sound to the left/right speakers.
Page 25 Entertainment Systems 4. CLK: To set the clock press and hold the CLK control for the following functions: • To set the hour, press SEEK control to decrease or increase to the hours. • To set the minutes, press TUNE DIR to decrease or increase the minutes.
Page 26 Entertainment Systems • Insert a MP3 disc to engage in the flat file mode. The MP3 icon will be displayed. • While in the MP3 flat file mode, press the MP3 DIR control to enter into the directory mode. Press the TUNE DIR control to change directories.
Page 27 19. AM/FM: Press to select a frequency band in radio mode. 20. Bass: Press decrease/increase the bass output. 21. Treble: Press decrease/increase the treble output. MP3 FUNCTIONS Your audio system is equipped with MP3 capability which allows you to listen to songs in MP3 flat file mode and MP3 directory mode. To engage MP3 flat file mode, insert an MP3 disc.
Page 28 Entertainment Systems • MP3 directory mode represents a directory structure consisting of one level of directories (folders). The CD player sequentially numbers all MP3 tracks on the disc (denoted by .mp3 extension) and all directories containing MP3 files, from 01–01 to 99–99. The first two digits denote the directory number and the last two digits denote the track number within that directory.
Page 29 This hierarchy is an example of a more complex directory structure. While you are capable of setting up many directory levels when burning a CD, the MACH MP3 music system will display the structure as if it were only one level deep. Therefore, the system will condense the complex hierarchy into a structure similar to the...
Page 30 (4.75 in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should...
Page 31 Entertainment Systems not be inserted into the CD player. The label may peel and cause the CD to become jammed. It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels. Ball point pens may damage CDs. Please contact your dealer for further information.
Page 32 Entertainment Systems to decrease minutes or TUNE has a stand alone clock this control will not function. 10. Balance: Press BAL; then press to shift sound to the left/right speakers. Fade: Press FADE; then press to shift sound to the rear/front speakers.
Page 33 16. Fast Forward (FF): Press for a slow advance, press and hold for a fast advance. 17. Rewind (REW): Press for a slow rewind, press and hold for a fast rewind. 18. Select (SEL): Use with Bass, Treble, Balance and Fade controls. 19.
Page 34 Entertainment Systems TREMOR AUDIO SYSTEM 1. MUTE: Press to mute the playing media. Press again to return to the playing media. 2. TAPE: Insert the cassette with the opening to the right. If a tape is already inserted into the system, press TAPE to being tape play.
Page 35 Entertainment Systems 4. TUNE: Works in radio mode. TUNE Press to move down or up the frequency band. 5. SEEK: Turn to listen to the previous (left) or next (right) radio station, cassette selection, or CD track. SCAN: Press to hear a short sampling of all listenable radio stations, cassette selections or CD tracks.
Page 36 Entertainment Systems 11. REW (rewind)/FF (fast forward): Press to play previous or the next cassette selections or CD tracks. 12. BASS: Press BASS and then press SEL to decrease increase the bass levels. TREB (treble): Press TREB and then press SEL to decrease increase the treble levels.
Page 37 15. AM/FM: Press to select AM or FM frequency bands. Press to end tape or CD play and begin radio play. 16. EJ (Eject): Press to eject a CD. RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC).
Page 38 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 39: Climate Controls
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle.
Page 40: Manual Heating And Air Conditioning
Climate Controls To aid in side window defogging/demisting in cold weather: 1. Select 2. Set the temperature control to full heat 3. Set the fan speed to HI 4. Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel.
Page 41 OPERATING TIPS • To reduce fog build up on the windshield during humid weather, place the air flow selector in the • To reduce humidity build up inside the vehicle: do not drive with the air flow selector in the OFF or MAX A/C position. •...
Page 42: Lights
Lights Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Foglamp control (if equipped) The foglamps can be turned on when the headlamp control is in either of the following positions: •...
Page 43 Lights High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation.
Page 44 Lights To adjust the headlamps: 1. Park your vehicle on a level surface about 7.6 meters (25 feet) away from a vertical plain surface (3). Check your headlamp alignment at night or in a dark area so that you can see the headlamp beam pattern.
Page 45: Turn Signal Control
TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. INTERIOR LAMPS DOME LAMP The courtesy lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on.
Page 46 Lights Function Number of bulbs Park/turn/side marker lamps (front) Headlamps Foglamps (if equipped) Hi-mount brakelamp Cargo lamps Rear stop/turn/tail lamps Rear license plate lamps Backup lamp Dome lamp Glove compartment Map/dome-SuperCab (if equipped) Map/dome-Regular Cab (if equipped) All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer.
Page 47 Replacing headlamp bulbs To remove the headlamp bulb: 1. Turn the headlamp switch is in the OFF position, then open the hood. 2. Remove two screws and cover (if equipped). 3. At the back of the headlamp, pry up the two retainer pins to release the headlamp assembly from the vehicle and pull headlamp forward.
Page 48 Lights Replacing front side marker bulbs 1. Turn the headlamp switch to the OFF position and then open the hood. 2. Remove two screws and cover (if equipped). 3. At the back of the headlamp, pry up the two retainer pins to release the headlamp assembly from the vehicle and pull headlamp forward.
Page 49 Lights Replacing tail lamp/backup lamp bulbs 1. Open the tailgate to expose the lamp assemblies. 2. Remove the four screws and the lamp assembly from vehicle. 3. Rotate bulb socket counterclockwise turn and remove from lamp assembly. 4. Carefully pull the bulb straight out of the socket Install the new bulb(s) in reverse order.
Page 50 Lights Replacing foglamp bulbs (if equipped) 1. Remove the bulb socket from the foglamp by turning counterclockwise. 2. Disconnect the electrical connector. Install the new bulb in reverse order. Replacing high-mount brakelamp and cargo lamp bulbs 1. Remove the two screws and lamp assembly from vehicle.
Page 51: Driver Controls
Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers (from desired interval to low or high speed position); rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: •...
Page 52 Driver Controls TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control.
Page 53: Power Windows
POWER WINDOWS (IF EQUIPPED) When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window. Press and hold the top part of the rocker switch to close the window.
Page 54: Speed Control
Driver Controls SPEED CONTROL (IF EQUIPPED) With speed control set, you can maintain a speed of 48 km/h (30 mph) or more without keeping your foot on the accelerator pedal. Speed control does not work at speeds below 48 km/h (30 mph). Do not use the speed control in heavy traffic or on roads that are winding, slippery...
Page 55 • If the vehicle speed decreases more than 16 km/h (10 mph) below your set speed on an uphill, your speed control will disengage. • If the vehicle speed decreases to 40 km/h (25 mph) or less, your speed control will disengage Disengaging speed control To disengage the speed control: •...
Page 56 Driver Controls Reducing speed while using speed control There are three ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. • Press and release the COAST control to operate the Tap-Down function.
Page 57 CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: • Utility compartment with cassette/compact disc storage • Cupholders • Coin holder slots • Flip up armrest Use only soft cups in the cupholder. Hard objects can injure you in a collision.
Page 58 Driver Controls BEDRAILS (IF EQUIPPED) • This bedrail is for appearance use only. • To help prevent injury, do not use bedrail to retain cargo. • Retain cargo with the pickup tie down hooks. BED EXTENDER (IF EQUIPPED) Your vehicle may be equipped with a bed extender designed to extend the pickup box for longer loads.
Page 59 To remove the bed extender: 1. Extend the bed extender. 2. Pull the round knobs on each side of the extender to unlock it. Make sure the locking clip screws are loose before removing the extender. 3. Press the locking clips below the middle bar on each side and lift the extender out of the bed.
Page 60 Driver Controls Do not drive with front panel unlocked or folded on top of the rear panel. To stow the rear panel: • Before driving with the tonneau cover open, stow the rear panel. • Disconnect the hydraulic cylinders from the ball stud on the pickup box and secure them in the clips on the tonneau cover.
Page 61 The cargo divider is designed to divide your pickup box in half or rotate 90° to allow you full use of the pickup box. To rotate the cargo divider 90°: • Open front panel. • Pull the lower release lever out on each side of the cargo divider to unlatch from the pickup box.
Page 62 Driver Controls To remove the tonneau cover: The tonneau cover needs to be supported during removal. This is a two person operation. • Remove the cargo divider, refer to To remove the cargo divider on the previous page. • Disconnect the hydraulic cylinders from the pickup box and secure them in the clips on the tonneau cover.
Page 63: Locks And Security
Locks and Security Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency.
Page 64 Locks and Security To open the tonneau cover from the inside, pull the “T” shaped handle and push up on the tonneau cover panel. The handle is composed of a material that will glow for hours in darkness following brief exposure to ambient light.
Page 65 Your vehicle is equipped with a remote entry system which allows you to: • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting.
Page 66 Locks and Security Power door unlock disabled The UNLOCK feature on your power door locks will not work from inside the vehicle when: • the ignition has been turned to the OFF position, and • 20 seconds elapse after all vehicle doors are closed and locked using the remote entry transmitter, or the power door unlock control (while the accompanying door is open).
Page 67 Locks and Security • structures around the vehicle and • other vehicles parked next to the vehicle. To replace the battery: 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE REMOTE ENTRY TRANSMITTER APART.
Page 68 Locks and Security 5. The doors will lock, then unlock, to confirm that the programming mode has been activated. 6. Within 20 seconds press any button on the remote entry transmitter. Note: If more than 20 seconds have passed you will need to start the procedure over again.
Page 69 Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
Page 70 Locks and Security Automatic disarming Switching the ignition to the 4 (ON) position with a coded key disarms the vehicle. • The indicator will illuminate for three seconds and then go THEFT out. • If the indicator stays on for an extended period of time or THEFT flashes rapidly, have the system serviced by your dealer.
Page 71 Locks and Security 1. Insert a previously programmed coded key into the ignition. 2. Turn the ignition from the 3 (OFF) position to the 4 (ON) position. Keep the ignition in the 4 (ON) position for at least one second, but no more than 10 seconds.
Page 72: Seating And Safety Restraints
Seating and Safety Restraints Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.
Page 73 Seating and Safety Restraints Using the manual lumbar support (if equipped) Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. Passenger side rear access (if equipped) Pull up on the recliner handle. The seat will lean forward and unlock the track.
Page 74: Safety Restraints
Seating and Safety Restraints Center facing jump seat (4 door SuperCab) (if equipped) To open, pull seat assembly down, then raise seatback. To stow the seat, fold seat back down and raise seat assembly to the fully upright position. Do not install a child seat in a center facing jump seat.
Page 75 Seating and Safety Restraints It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts.
Page 76 Seating and Safety Restraints 2. To unfasten, push the release button and remove the tongue from the buckle. The front outboard safety restraints in the vehicle are combination lap and shoulder belts. The front passenger outboard safety belt has two types of locking modes described below: Vehicle sensitive mode This is the normal retractor mode, which allows free shoulder belt length...
Page 77 Seating and Safety Restraints How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is pulled out. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
Page 78 Seating and Safety Restraints BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the safety belt assembly “automatic locking retractor” feature or any other safety belt function is not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions.
Page 79 Seating and Safety Restraints • Regular Cab and 4–door Super • 2–door SuperCab To lower the shoulder belt height, push the button and slide the height adjuster down. To raise the height of the shoulder belt, slide the height adjuster up. Pull down on the height adjuster to make sure it is locked in place.
Page 80 Seating and Safety Restraints Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle.
Page 81 Seating and Safety Restraints Use only extensions manufactured by the same supplier as the safety belt. Manufacturer identification is located at the end of the webbing on the label. Also, use the safety belt extension only if the safety belt is too short for you when fully extended.
Page 82 Seating and Safety Restraints If... The driver’s safety belt is not buckled before the vehicle has reached at least 5 km/h (3 mph) and 1-2 minutes have elapsed since the ignition switch has been turned to ON... The driver’s safety belt is buckled while the safety belt indicator light is illuminated and the safety belt warning...
Page 83 Seating and Safety Restraints Reasons given... “I was in a hurry” “Safety belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” “I have an air bag” “I’d rather be thrown clear” Do not sit on top of a buckled safety belt to avoid the Belt Minder chime.
Page 84 Seating and Safety Restraints One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, the BeltMinder will be disabled for that ignition cycle only. Deactivating/activating the BeltMinder feature Read steps 1 - 9 thoroughly before proceeding with the deactivation/activation programming procedure.
Page 85 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Page 86: Air Bags
Seating and Safety Restraints Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safety...
Page 87 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
Page 88 Seating and Safety Restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Never place a rearward facing child safety restraint in front of an airbag. Airbags have been known to kill or injure children in front facing child safety restraints.
Page 89 Seating and Safety Restraints An air bag can kill or injure a child in a child seat. Child seats should never be placed in the front seats, unless passenger air bag switch is turned off. See Passenger air bag on/off switch in this chapter.
Page 90 Seating and Safety Restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the...
Page 91 Seating and Safety Restraints The RCM (restraints control module) monitors its own internal circuits and the supplemental air bag electrical system warning (including the passenger air bag deactivation switch, the impact sensors, the system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors).
Page 92 If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in the On position, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately.
Page 93 If the OFF light is illuminated when the passenger air bag ON/OFF switch is in the ON position and the ignition switch is ON, have the passenger air bag ON/OFF switch serviced at your Ford or Lincoln-Mercury dealer immediately. The passenger side air bag should always be ON (the air bag OFF light...
Page 94 Seating and Safety Restraints The vast majority of drivers and passengers are much safer with an air bag than without. To do their job and reduce the risk of life threatening injuries, air bags must open with great force, and this force can pose a potentially deadly risk in some situations, particularly when a front seat occupant is not properly buckled up.
Page 95 Seating and Safety Restraints • makes the potential harm from the passenger air bag in a crash greater than the potential harm from turning OFF the air bag and allowing the passenger, even if belted, to hit the dashboard or windshield in a crash.
Page 96: Child Restraints
Seating and Safety Restraints • makes the potential harm from the passenger air bag deployment greater than the potential harm from turning OFF the air bag and experiencing a crash without the protection offered by the air bag. This vehicle has special energy management safety belts for the driver and/or right front passenger.
Page 97 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 98 Seating and Safety Restraints Booster seats should be used until you can answer YES to ALL of these questions: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching? •...
Page 99 Seating and Safety Restraints The shoulder belt should cross the chest, resting snugly on the center of the shoulder. The lap belt should rest low and snug across the hips, never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized mesh sold as shelf or carpet liner under the booster seat may improve this condition.
Page 100 (passenger side front and outboard rear seating positions) (if equipped) section in this chapter. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with a tether anchor.
Page 101 Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. Air bags can kill or injure a child in a child seat. NEVER put a rear-facing child seat in the front unless the passenger air bag switch is turned off.
Page 102 Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until...
Page 103 Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt.
Page 104 Seating and Safety Restraints The tether strap anchors in your vehicle are in the following positions (shown from top view): • Bucket seats • 60/40 seats Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor.
Page 105 Seating and Safety Restraints 3. Locate the correct anchor for the selected seating position. The tether anchor is located on the rear lower portion of the passenger seat. 4. Clip the tether strap to the anchor.
Page 106 Seating and Safety Restraints Center seating location When installing a child safety seat in the front center position, route the tether strap over the center arm rest and clip it to the center anchor.
Page 107 Seating and Safety Restraints Center seating location 60/40 vinyl seats When installing a child safety seat in the center position on a 60/40 vinyl seat, route the tether strap through the guiding sleeve and clip it to the center anchor. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision.
Page 108 Seating and Safety Restraints This type of child seat eliminates the need to use safety belts to attach the child seat. For forward-facing child seats, the tether strap must also be attached to the proper tether anchor. See Attaching safety seats with tether straps in this chapter.
Page 109 Two plastic LATCH guides may be obtained at no charge from any Ford dealer (part number 1W4Z-54613F16–AA). They snap onto the latch lower anchor in the vehicle to help attach a child seat with rigid latch attachments.
Page 110: Driving
Driving Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicle equipped with a manual transmission, you must depress the ignition release lever to release the...
Page 111 Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire.
Page 112 Driving If starting a vehicle with an automatic transmission: • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set.
Page 113 • Turn the key to 4 (ON) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the Starting the engine 1.
Page 114 Cold starting performance can also be improved by using an engine block heater. Engine block heaters are available as an option and can be obtained from your Ford dealer. Consult the engine block heater section for proper use of the engine block heater.
Page 115: Brakes
If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Do not drive if you smell exhaust fumes. Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least 2.5 cm (one inch) or adjust the heating or air conditioning to bring in fresh air.
Page 116 Driving Even when the ABS is disabled, normal braking is still effective. (If your BRAKE warning lamp illuminates with the parking brake released, have your brake system serviced immediately.) Parking brake To set the parking brake (1), press the parking brake pedal down until the pedal stops.
Page 117 If the steering wanders or pulls, check for: • an improperly inflated tire • uneven tire wear • loose or worn suspension components • loose or worn steering components • improper steering alignment TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface.
Page 118: Transmission Operation
Driving AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless the brake pedal is depressed. If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed: 1.
Page 119 Driving with a 5–speed automatic transmission (if equipped) Your transmission is equipped with an adaptive learning strategy found in the vehicle computer. This feature is designed to increase durability, and provide consistent shift feel over the life of the vehicle. A new vehicle or transmission may have firm and/or soft shifts.
Page 120 Driving (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through five. (Overdrive) can be deactivated by pressing the transmission control switch on the end of the gearshift lever. This will illuminate the O/D OFF lamp and activate Drive. Drive (not shown) Drive is activated when the transmission control switch is pressed.
Page 121 Driving MANUAL TRANSMISSION OPERATION (IF EQUIPPED) Using the clutch The manual transmission has a starter interlock that prevents cranking the engine unless the clutch pedal is fully depressed. To start the vehicle: 1. Make sure the parking brake is fully set. 2.
Page 122 Driving Recommended shift speeds Downshift according to the following charts for your specific engine/drivetrain combination: Upshifts when accelerating (for best fuel economy) Shift from: 1 - 2 2 - 3 3 -4 4 - 5 (Overdrive) Upshifts when cruising (recommended for best fuel economy) Shift from: 1 -2 2 - 3...
Page 123 3. Turn the ignition off. Do not park your vehicle in Neutral, it may move unexpectedly and injure someone. Use 1 (First) gear and set the parking brake fully. Removing the key Turn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key.
Page 124 Driving Using a manual 4WD system (if equipped) 2H (2WD High) – Power to the rear wheels only; used for street and highway driving. 4H (4WD High) – Used for extra traction such as in snow or icy roads or in off-road situations. Not intended for use on dry pavement. N (Neutral) –...
Page 125 Using the N (Neutral) position The transfer case N (Neutral) position overrides the transmission and puts the vehicle in neutral regardless of transmission gearshift lever position. The vehicle can move forward or backward. This position should only be used when towing the vehicle. Do not leave the vehicle unattended with the transfer case in the N (Neutral) position.
Page 126 Driving 3. On vehicles equipped with an automatic transmission, place the transmission in N (Neutral); on vehicles equipped with a manual transmission, depress the clutch. 4. Move the 4WD control to the desired position. • If shifting into 4X4 LOW (4WD Low), wait for the LOW RANGE light in the instrument cluster to turn on indicating the shift is complete.
Page 127 If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, but avoid severe brake application, ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface.
Page 128 Driving If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Do not spin the wheels at over 56 km/h (35 mph). The tires may fail and injure a passenger or bystander.
Page 129 Driving transmission is in P (Park) or the manual transmission is in gear. Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. 4WD Systems 4WD (when you select a 4WD mode) uses all four wheels to power the vehicle.
Page 130 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
Page 131 Driving slopes or hills. A danger lies in losing traction, slipping sideways and possibly rolling over. Whenever driving on a hill, determine beforehand the route you will use. Do not drive over the crest of a hill without seeing what conditions are on the other side. Do not drive in reverse over a hill without the aid of an observer.
Page 132 If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor...
Page 133 Failure to follow tire pressure recommendations can adversely affect the way your vehicle handles. Do not exceed the Ford Motor Company recommended pressure even if it is less than the maximum pressure allowed for the tire.
Page 134 Any modifications to a vehicle that raise the center of gravity can make it more likely the vehicle will roll over as a result of a loss of control. Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
Page 135 • GCW (Gross Combined Weight): The combined weight of the towing vehicle (including occupants and cargo) and the loaded trailer. • GCWR (Gross Combined Weight Rating): Maximum allowable combined weight of towing vehicle (including occupants and cargo) and the loaded trailer. •...
Page 136: Trailer Towing
Driving Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter. Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle.
Page 137 4x2 w/manual transmission Engine Rear Maximum axle GCWR - kg ratio Regular Cab w/6’ box 2.3L 2177 (4800) 3.0L 2722 (6000) (non-torsion suspension) 3.0L (torsion 2722 (6000) suspension) 4.0L 3175 (7000) (non-torsion suspension) 4.0L (torsion 3175 (7000) suspension) Regular Cab w/7’ box 2.3L 2177 (4800) 3.0L...
Page 138 Driving 4x2 w/manual transmission Engine Rear Maximum axle GCWR - kg ratio 3.0L 2722 (6000) (non-torsion suspension) 3.0L (torsion 2722 (6000) suspension) 4.0L 3175 (7000) (non-torsion suspension) 4.0L (torsion 3175 (7000) suspension) For high altitude operation, reduce GCW by 2% per 300 meters (1000 ft.) elevation.
Page 139 4x4 w/manual transmission Engine Rear axle Maximum ratio GCWR - kg Regular Cab w/6’ box 3.0L 2722 (6000) 4.0L 3175 (7000) Regular Cab w/7’ box 3.0L 2722 (6000) 4.0L 3175 (7000) SuperCab 3.0L 2722 (6000) 4.0L 3175 (7000) 4.0L 3175 (7000) (FX4 package) For high altitude operation, reduce GCW by 2% per 300 meters (1000...
Page 140 Driving 4x2 w/automatic transmission Engine Rear Maximum axle GCWR - kg ratio Regular Cab w/6’ box 2.3L 2495 (5500) 3.0L 3402 (7500) (non-torsion suspension 3.0L (torsion 3402 (7500) suspension) 4.0L 4309 (9500) (non-torsion suspension) 4.0L (torsion 4309 (9500) suspension) Regular Cab w/7’ box 2.3L 2495 (5500) 3.0L...
Page 141 4x2 w/automatic transmission Engine Rear Maximum axle GCWR - kg ratio 3.0L (torsion 3402 (7500) suspension) 4.0L 4309 (9500) (non-torsion suspension) 4.0L (torsion 4309 (9500) suspension) For high altitude operation, reduce GCW by 2% per 300 meters (1000 ft.) elevation. For definition of terms used in this table see Vehicle Loading earlier in this chapter.
Page 142 Driving 4x4 w/automatic transmission Engine Rear axle Maximum ratio GCWR - kg Regular Cab w/6’ box 3.0L 3402 (7500) 4.0L 4309 (9500) Regular Cab w/7’ box 3.0L 3402 (7500) 4.0L 4309 (9500) 3.0L 3402 (7500) 4.0L 4309 (9500) 4.0L 4309 (9500) (FX4 package) For high altitude operation, reduce GCW by 2% per 300 meters (1000...
Page 143 Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehicle control, vehicle rollover and personal injury. Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle.
Page 144 Driving The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps.
Page 145 Trailer tow connector Color Function 1. Dark Green Trailer right-hand turn signal 2. Yellow Trailer left-hand turn signal 3. Tan/White Tail lamp 4. White Ground Driving while you tow When towing a trailer: • Turn off the speed control. The speed control may shut off automatically when you are towing on long, steep grades.
Page 146 Driving Trailer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles. •...
Page 147 4x2 and 4x4 vehicles equipped with a manual transmission: Note: 4x2 vehicles with a manual transmission and 4x4 vehicles with an electronic-shift transfer case and a manual transmission, follow these guidelines for recreational towing: Note: 4x4 vehicles equipped with an electronic-shift transfer case, you must set the 4WD control to 2H (2WD High) before flat towing.
Page 148 If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must be exceeded, you must disconnect the front (4x4 only) and rear driveshafts. Ford recommends the driveshafts be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
Page 149: Roadside Emergencies
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week •...
Page 150: Fuel Pump Shut-Off Switch
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Page 151: Fuses And Relays
Roadside Emergencies This switch is located in the front passenger’s footwell, by the kick panel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button.
Page 152 Roadside Emergencies Standard fuse amperage rating and color Fuse Mini Standard rating fuses fuses Grey Grey Violet Violet Pink Pink 7.5A Brown Brown Blue Blue Yellow Yellow Natural Natural Green Green — — — — — — — — — —...
Page 153 To remove a fuse use the fuse puller tool provided. The fuses are coded as follows: Fuse/Relay Fuse Amp Location Rating 7.5A — 7.5A — 7.5A Roadside Emergencies Passenger Compartment Fuse Panel Description Power mirror switch Daytime Running Lights (DRL), Back-up lamps, Transmission, Passenger air bag deactivation switch, Blower motor relay...
Page 154 Roadside Emergencies Fuse/Relay Fuse Amp Location Rating 7.5A 7.5A — — — 7.5A — 7.5A — — 7.5A Passenger Compartment Fuse Panel Description Speed control servo/amplifier assembly, Generic Electronic Module (GEM), Shift lock actuator, Turn signals, 4x4 Instrument cluster, 4x4, Main light switch, Truck Central Security Module (TCSM), GEM Not used...
Page 155 Fuse/Relay Fuse Amp Location Rating — — — — 15A or Not Used 15A: Horn relay (if not equipped — Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads.
Page 156 Roadside Emergencies If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and specifications chapter. 2.3L engine (if equipped) 46 B 45 B 46 A 45 A The high-current fuses are coded as follows: Fuse/Relay Fuse Amp Location...
Page 157 Fuse/Relay Fuse Amp Location Rating 20A* — — — 40A** 20A** — — — 10A* — 20A* 30A* 10A* — — 30A* — 15A* 20A* — 15A* — — — — 10A* — — 20A* Roadside Emergencies Power Distribution Box Description Power windows Not used...
Page 158 Roadside Emergencies Fuse/Relay Fuse Amp Location Rating 10A* — — — — — — — — — — — — — — — — — * Mini Fuses ** Maxi Fuses Power Distribution Box Description Right headlamp low beam (Resistor) Not used Wiper HI/LO Wiper park/run...
Page 159 3.0L and 4.0L engines (if equipped) The high-current fuses are coded as follows: Fuse/Relay Fuse Amp Location Rating 50A** 50A** — — — 50A** 30A* 20A* — — 50A** 20A* Roadside Emergencies Power Distribution Box Description I/P fuse panel Amplifier (Tremor audio system only) Not used Not used...
Page 160 Roadside Emergencies Fuse/Relay Fuse Amp Location Rating 20A* — — 40A** — — — — 10A* — 20A* 30A* 10A* — — 30A* — 15A* 20A* — 15A* — — — — 10A* — — 20A* 10A* Power Distribution Box Description 4x4 Motor Not used...
Page 161 Fuse/Relay Fuse Amp Location Rating — — — — — — — — — — — — — — — — * Mini Fuses ** Maxi Fuses CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily. Instead, gradually decrease your speed.
Page 162 Roadside Emergencies If you use the temporary spare tire continuously or do not follow these precautions, the tire could fail, causing you to lose control of the vehicle, possibly injuring yourself or others. When driving with the temporary spare tire do not: •...
Page 163 Tool Spare tire Jack, jack handle, wheel nut wrench Key, spare tire lock (if equipped) In the glove box Removing the spare tire 1. Assemble the jack handle to the lug wrench as shown in the illustrations. When connecting the jack handle, assemble the following: •...
Page 164 Roadside Emergencies 2. If equipped, unlock and remove the spare tire carrier lock from the rear access hole located just above the rear bumper and below the tailgate. 3. Insert the straight end of the jack handle into the rear access hole located just above the rear bumper and below the tailgate.
Page 165 Roadside Emergencies 1. Park on a level surface, activate hazard flashers and place gearshift lever in P (Park) (automatic transmission) or 1 (First) (manual transmission). 2. Set the parking brake and turn engine OFF. 3. Block the diagonally opposite wheel. 4.
Page 166 135 Nm (100 lb-ft). Note that these tightening specifications are for nut and bolt threads that are free of dirt and rust. Use only Ford recommended (1/2–20) replacement fasteners. 11. Stow the flat tire. Refer to Stowing the flat/spare tire.
Page 167: Jump Starting
13. Unblock the wheels. Stowing the flat/spare tire 1. Lay the tire on the ground with the valve stem facing up. 2. Slide the wheel partially under the vehicle and install the wire and retainer through the center of the wheel. 3.
Page 168 Roadside Emergencies Preparing your vehicle When the battery is disconnected or a new battery is installed, the transmission must relearn its shift strategy. As a result, the transmission may have firm and/or soft shifts. This operation is considered normal and will not affect function or durability of the transmission.
Page 169 Roadside Emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery.
Page 170 Roadside Emergencies 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Page 171 Roadside Emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2.
Page 172 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 173: Wrecker Towing
It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground.
Page 174: Customer Assistance
Ford Customer Relationship Center. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 175 P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home and business) •...
Page 176 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
Page 177 The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law. What kinds of cases does the Board review?
Page 178 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 179 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 180 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 181 Customer Assistance If you are in another foreign country, contact the nearest Ford dealership. If the dealership employees cannot help you, they can direct you to the nearest Ford affiliate office. If you buy your vehicle in North America and then relocate outside of the U.S.
Page 182: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
Page 183: Cleaning
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 184 • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA), available from your dealer. ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal.
Page 185 Cleaning • 2.3L I4 engine • 3.0L V6 engine...
Page 186 Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA). WINDOWS AND WIPER BLADES The windshield, rear window and wiper blades should be cleaned regularly.
Page 187 For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Ford Extra Strength Upholstery Cleaner (E8AZ-19523–AA). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14).
Page 188 FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 189: Maintenance And Specifications
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
Page 190 Maintenance and Specifications Working with the engine on • Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral).
Page 191: Engine Compartment
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.3L I4 engine 1. Windshield washer fluid reservoir 2. Engine coolant reservoir 3. Engine oil dipstick 4. Transmission fluid dipstick (automatic transmission) 5. Engine oil filler cap 6. Brake fluid reservoir 7.
Page 192 Maintenance and Specifications 3.0L V6 engine 1. Engine coolant reservoir 2. Windshield washer fluid reservoir 3. Engine oil filler cap 4. Automatic transmission fluid dipstick (if equipped) 5. Engine oil dipstick 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (if equipped) 9.
Page 193 Maintenance and Specifications 4.0L SOHC V6 engine 1. Windshield washer fluid reservoir 2. Automatic transmission fluid dipstick (if equipped) 3. Engine oil filler cap 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power distribution box 7. Clutch fluid reservoir (if equipped) 8.
Page 194 In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 195: Engine Oil
Maintenance and Specifications ENGINE OIL Checking the engine oil Refer to the scheduled maintenance guide for the appropriate intervals for checking the engine oil. 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan.
Page 196 Maintenance and Specifications • 3.0L V6 engine • 4.0L SOHC V6 engine...
Page 197 Maintenance and Specifications 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable, DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range.
Page 198 Maintenance and Specifications • 4.0L SOHC V6 engine • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1.
Page 199 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting Ford Specification WSS-M2C205–A. Do not use supplemental engine oil additives, oil treatments or engine treatments. They are unnecessary and could, under certain conditions, lead to engine damage which is not covered by your warranty.
Page 200: Battery
Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford Material and design specifications, start-up engine noises or knock may be experienced.
Page 201 Maintenance and Specifications If you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire brush. You can neutralize the acid with a solution of baking soda and water. Batteries normally produce explosive gases which can cause personal injury.
Page 202 Maintenance and Specifications • The vehicle may need to be driven to relearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned.
Page 203 Maintenance and Specifications Your vehicle was factory-filled with a 50/50 engine coolant and water concentration. If the concentration of coolant falls below 40% or above 60%, the engine parts could become damaged or not work properly. A 50–50 mixture of coolant and water provides the following: •...
Page 204 If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (VC-7–B in Oregon), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 205 Maintenance and Specifications • A large amount of water without engine coolant may be added, in case of emergency, to reach a vehicle service location. In this instance, the cooling system must be drained and refilled with a 50/50 mixture of engine coolant and distilled water as soon as possible.
Page 206 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 207 Maintenance and Specifications If you drive in extremely hot climates: • It is still necessary to maintain the coolant concentration above 40%. • NEVER decrease the coolant concentration below 40%. • Decreased engine coolant concentrations below 40% will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage.
Page 208 Maintenance and Specifications Fuel ethanol and gasoline may contain benzene, which is a cancer-causing agent. Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling.
Page 209 Maintenance and Specifications Pure ethanol is the alcohol which is the intoxicating agent in liquor, beer and wine. It is distilled from the fermentation of plants such as field corn and sugar cane. When ethanol is used in the making of motor fuels, a small amount of a bad tasting chemical is added to discourage beverage use.
Page 210 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 211 Maintenance and Specifications Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. If your vehicle is a flexible fuel vehicle (FFV), use only UNLEADED FUEL and (E85) ETHANOL. The use of leaded fuel is prohibited by law and could damage your vehicle.
Page 212 10 to 30 seconds. If the problems persist below this temperature, see your dealer or a qualified service technician. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse...
Page 213 Maintenance and Specifications If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. •...
Page 214 Maintenance and Specifications For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, an error in the reading will result if the engine is left running. • Use the same filling rate setting (low — medium — high) each time the tank is filled.
Page 215 Maintenance and Specifications Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy. • Idling for long periods of time (greater than one minute) may waste fuel.
Page 216 Maintenance and Specifications • Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 12–16 km (8–10 miles) of driving.
Page 217 Maintenance and Specifications If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 218 Maintenance and Specifications 3. The fuel cap may not have been securely tightened. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the Check Engine/Service Engine Soon light should turn off.
Page 219 Maintenance and Specifications CHECKING AND ADDING POWER STEERING FLUID • 2.3L I4 engine • 3.0L V6 engine • 4.0L V6 engine...
Page 220 During normal operation, the fluid level in the clutch reservoir should remain constant. If the fluid level drops, refill the fluid level to the step in the reservoir. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter.
Page 221 Maintenance and Specifications Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally, drink water and induce vomiting. Seek medical attention immediately. 1. Clean the reservoir cap before removal to prevent dirt and water from entering the reservoir.
Page 222 Maintenance and Specifications 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5.
Page 223 Maintenance and Specifications High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used.
Page 224 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter.
Page 225 Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Page 226 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 227 Maintenance and Specifications The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Page 228 Maintenance and Specifications Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. •...
Page 229 Make sure that all replacement tires are of the same size, type, speed rating, load-carrying capacity and tread design (e.g., “All Terrain”, “Touring”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or larger size tires.
Page 230 Maintenance and Specifications SNOW TIRES AND CHAINS Driving too fast for conditions creates the possibility of loss of vehicle control. Driving at very high speeds for extended periods of time may result in damage to vehicle components. Snow tires must be the same size and grade as the tires you currently have on your vehicle.
Page 231: Part Numbers
Maintenance and Specifications MOTORCRAFT PART NUMBERS Component 2.3L I4 engine Air filter FA-1658 element Fuel filter FG–1002 Battery BXT-59 Oil filter FL-400S PCV valve EV-227 Spark plugs* AWSF-32FEM * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. *** If any spark plug needs to be removed for inspection, it must be re-installed in the same cylinder.
Page 232: Refill Capacities
Maintenance and Specifications REFILL CAPACITIES Fluid Ford Part Name Engine oil Motorcraft SAE (includes filter 5W- 20 Premium change) Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Motorcraft SAE 5W- 30 Super Premium Motor Brake fluid and...
Page 233 Maintenance and Specifications Fluid Ford Part Name Transmission Motorcraft fluid MERCON ATF Motorcraft MERCON V Engine coolant Motorcraft Premium Gold Engine Coolant (yellow-colored) Application Capacity 5-speed manual 2.65L (2.8 quarts) 4x2 vehicles 9.4L (9.9 with automatic quarts) and 2.3L I4...
Page 234 Maintenance and Specifications Fluid Ford Part Name Fuel tank Transfer case Motorcraft Fluid MERCON ATF Front axle Motorcraft SAE lubricant 80W-90 Premium Rear Axle Lubricant Rear axle Motorcraft SAE 5, 6 lubricant 80W-90 Premium Rear Axle Lubricant Rear axle Motorcraft SAE...
Page 235: Lubricant Specifications
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole. Use of sythetic or sythetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark.
Page 236 Maintenance and Specifications Ford part Item name or equivalent Motorcraft High Brake fluid and Performance clutch fluid (if DOT 3 Motor equipped) Vehicle Brake Fluid Door weather Silicone strips Lubricant Engine coolant Motorcraft Premium Gold Engine Coolant (yellow-colored) 2.3L and 3.0L...
Page 237 Washer Concentrate Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118–A for complete refill of Traction-Lok axles. Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle.
Page 238 Maintenance and Specifications ENGINE DATA Engine 2.3L I4 engine Cubic inches Required fuel 87 octane Firing order 1-3-4-2 1.04-1.19 mm Spark plug gap (0.041-0.047 inch) Ignition system EDIS Compression 9.7:1 ratio VEHICLE DIMENSIONS Vehicle Regular Cab dimensions Short Wheel Base (SWB) mm (in) (1) Overall 4763 (187.5)
Page 239 Maintenance and Specifications...
Page 240 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
Page 241 Maintenance and Specifications Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side XXXXXXXXXXXXXXXXX instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and...
Page 242: Accessories
Not all accessories are available for all models. Following is a list of several Ford Genuine Accessory products. Not all accessories are available for all models. To find out what accessories are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessories.com.
Page 243 Accessories Comfort and convenience Cargo cage / bed extender Cargo organizers Cargo retainer net Engine block heaters Manual sliding rear window Remote start Tire step Travel equipment Automatic headlamp system with DRL Bed rail caps Bed tent (Short bed, Styleside only) Cellular phone holder Compass mirror Compass mirror with outside temperature reading...
Page 244 Accessories Protection and appearance equipment Air bag anti-theft locks Bed mats Bedliners Bull bars (chrome & black) Carpeted floor mats with logo Door edge guards Front end covers (full and sport) Bug deflectors Cap (hard — color keyed — Leer supplier branded) Locking gas cap Rear window deflector Removable tailgate lock...
Page 245 (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage that may result from the use of such equipment. Accessories...
Page 246: Index
Index Index Air bag supplemental restraint system ...86 and child safety seats ...88 description ...86 disposal ...91 driver air bag ...89 indicator light ...91 operation ...89 passenger air bag ...89 passenger deactivation switch ...92 Air cleaner filter ...231 Ambulance packages ...7 Antifreeze (see Engine coolant) ...202 Anti-lock brake system...
Page 247 ...202 refill capacities ...206, 232 specifications ...235, 238 Cruise control (see Speed control) ...54 Customer Assistance ...149 Ford accessories for your vehicle ...188 Ford Extended Service Plan ...176 Getting assistance outside the U.S. and Canada ...180 Getting roadside assistance ...149 Getting the service you need ...174...
Page 248 Index checking and adding ...195 dipstick ...195 filter, specifications ...199, 231 recommendations ...199 refill capacities ...232 specifications ...235, 238 Exhaust fumes ...114 Flexible Fuel Vehicle (FFV) ...207 Fluid capacities ...232 Foglamps ...42 Four-Wheel Drive vehicles ...123 driving off road ...126 electronic shift ...125 indicator light ...123 lever operated shift ...124...
Page 249 Infant seats (see Safety seats) ...99–100 Inspection/maintenance (I/M) testing ...218 Instrument panel cleaning ...187 cluster ...10 lighting up panel and interior ...43 Jack ...161 positioning ...161, 164 storage ...161–163 Jump-starting your vehicle ...167 Keys positions of the ignition ...110 Lamps bulb replacement specifications chart ...45 cargo lamps ...43...
Page 250 Index Preparing to drive your vehicle ...117 Radio ...16, 18, 21, 24, 30, 34 AM/FM ...16 Single CD ...18 Relays ...151 Remote entry system ...65 illuminated entry ...68 locking/unlocking doors ...63, 65 Roadside assistance ...149 Safety Belt Maintenance ...85 Safety belts (see Safety restraints) ...74–78 Safety defects, reporting ...182 Safety restraints ...74–78...
Page 251 Transmission automatic operation ...118 fluid, checking and adding (automatic) ...221 fluid, checking and adding (manual) ...224 fluid, refill capacities ...232 lubricant specifications ..235, 238 manual operation ...121 Trunk ...63 Turn signal ...45 Vehicle dimensions ...238 Vehicle Identification Number (VIN) ...241 Vehicle loading ...134 Index camper bodies ...148...

This manual is also suitable for:

2003 range 2002 ranger

Ford 2003 Ranger Owner's Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Driving

Roadside Emergencies

Customer Assistance

Cleaning

Maintenance and Specifications

Quick Links

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