Page 1: Table Of Contents
2002 Ranger Table of Contents Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo AM/FM stereo with CD AM/FM stereo cassette with CD Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control...
Page 2 Table of Contents Locks and Security Keys Locks Anti-theft system Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting...
Page 4: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it.
Page 5 Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol.
Page 6 Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.
Page 7 Do not use this vehicle for snowplowing. Using your vehicle as an ambulance Do not use this vehicle as an ambulance. Your vehicle is not equipped with the Ford Ambulance Preparation Package. Electric vehicles For specific information regarding the operation of your electric vehicle, refer to the Electric Vehicle Owner’s Guide Supplement.
Page 8: Vehicle Symbol Glossary
Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation Child Seat Lower Warning Anchor Child Seat Tether Brake System Anchor Brake Fluid -...
Page 9 Introduction Vehicle Symbol Glossary Power Windows Power Window Lockout Front/Rear Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid...
Page 10: Instrument Cluster
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Page 11 Instrument Cluster should turn off. (A driving cycle consists of a cold engine startup followed by mixed city/highway driving.) No additional vehicle service is required. If the light remains on, have your vehicle serviced at the first available opportunity. Light is blinking: Engine misfire is occurring which could damage your catalytic converter.
Page 12 Instrument Cluster Anti-lock brake system (ABS) To confirm the anti-lock brake system (ABS) warning light is functional it will momentarily illuminate when the ignition is turned to the ON position (alternatively for some vehicles when the ignition is moved from the ON position to the START position, the light will momentarily illuminate just prior to reaching the START position).
Page 13 Instrument Cluster Check fuel cap Illuminates when the fuel cap is not CHECK installed correctly. Check the fuel FUEL cap for proper installation. When the fuel filler cap is properly re-installed, the light(s) will turn off after a period of normal driving. Continuing to operate the vehicle with the check fuel cap light on, or a mis-installed fuel cap can activate the Service Engine Soon/Check Engine warning light.
Page 14 Instrument Cluster Door ajar Illuminates when any door is open (or not fully closed). DOOR AJAR Anti-theft system (if equipped) Refer to SecuriLock passive anti-theft system in the Locks and Security chapter. Four wheel drive high (if equipped) Illuminates when four-wheel drive is put in high range.
Page 15: Gauges
Instrument Cluster Headlamps on warning chime Sounds when the headlamps or parking lamps are on, the key is removed from the ignition and the driver’s door is opened. Key-in-ignition warning chime Sounds when the key is left in the ignition and the driver’s door is opened.
Page 16 Instrument Cluster NOTE: This gauge indicates the temperature of the engine coolant, not the coolant level. If the coolant is not at its proper level the gauge indication will not be accurate. Engine oil pressure gauge Indicates engine oil pressure. At normal operating temperature, the needle will be in the normal range (the area between the “L”...
Page 17 Instrument Cluster Speedometer Indicates the current vehicle speed. Odometer Registers the total kilometers (miles) of the vehicle. Trip odometer Registers the kilometers (miles) of 60 70 individual journeys. To reset, 0 0 0 depress the control. 0 0 0 0 0 0 km/h Tachometer Indicates the engine speed in...
Page 18: Entertainment Systems
Entertainment Systems AM/FM STEREO PUSH SEEK TONE TONE VOL TUNE AM/FM Volume/power control Press the control to turn the audio PUSH system on or off. Turn the control to raise or lower volume. PUSH If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal”...
Page 19 Entertainment Systems AM/FM select The AM/FM select control works in radio mode. AM/FM AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. Tune adjust The tune control works in radio mode.
Page 20 Entertainment Systems Radio station memory preset The radio is equipped with four station memory preset controls. These controls can be used to select up to four preset AM stations and eight FM stations (four in FM1 and four in FM2). Setting memory preset stations 1.
Page 21 Entertainment Systems Speaker balance adjust Speaker sound distribution can be PUSH adjusted between the right and left speakers. TONE Press the TONE control three times, then use the volume knob to adjust the desired level. Setting the clock Press CLK to toggle between listening frequencies and clock TONE mode.
Page 22: Am/Fm Stereo With Cd
Entertainment Systems when the radio is turned on, and then revert to clock information. Any time that the media is changed, (new radio station, etc.), the media information will again display for ten seconds before reverting back to the clock. In media mode, the media information will always be displayed.
Page 23 Entertainment Systems Turn the control to raise or lower volume. VOL - PUSH ON If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.
Page 24 Entertainment Systems Tune adjust for CD changer (if equipped) • Press to select the previous SEEK disc in the CD changer. (Play will begin on the first track of the TUNE disc unless the CD changer is in DISCS shuffle mode. Refer to Shuffle feature for more information.
Page 25 Entertainment Systems Scan function in CD mode Press SCN to hear a short sampling of all selections on the CD. (The CD scans in a forward direction, wrapping back to the first track at the end of the CD.) To stop on a particular selection, press the control again. Radio station memory preset The radio is equipped with four or six station memory preset controls.
Page 26 Entertainment Systems Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. TREB Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers.
Page 27 Entertainment Systems Do not insert any promotional (odd shaped or sized) discs, or discs with removable labels into the CD player as jamming may occur. Rewind The rewind control works in CD and CD changer (if equipped) modes. To rewind in CD mode press the CD control (preset 1).
Page 28 Entertainment Systems Setting the clock Press CLK to toggle between listening frequencies and clock mode while in radio mode. To set the hour, press and hold the CLK control. Press the SEEK control: • to decrease hours and • to increase hours. SEEK TUNE DISCS...
Page 29 Entertainment Systems MACH MP3 MUSIC SYSTEM 1. ON/OFF and volume control 11. CD control 2. AM/FM control 12. MP3 directory control 3. Bass control 13. Eject control 4. Treble control 14. CD rewind control 5. Fade control 15. CD fast forward control 6.
Page 30 Entertainment Systems Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower the volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.
Page 31 Entertainment Systems When a radio frequency is in tune, the ST icon will appear in the display for stereo broadcasts. MP3 functions Your audio system is equipped with MP3 capability which allows you to listen to songs in MP3 flat file mode and MP3 directory mode. To engage MP3 flat file mode, insert an MP3 disc.
Page 32 Entertainment Systems Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Seek function in CD, MP3 flat file and MP3 directory modes •...
Page 33 Entertainment Systems Scan function in CD mode Press SCN to engage scan mode and to hear a brief sampling of all tracks on the disc. The track number in the display will blink while the scan function is enabled. When the end of the disc is reached, the player will continue to scan from the first track forward.
Page 34 Entertainment Systems Radio station memory preset The radio is equipped with six station memory preset controls. These controls can be used to select up to six preset AM stations and twelve FM stations (six in FM1 and six in FM2). Setting memory preset stations 1.
Page 35 Entertainment Systems Bass adjust The bass adjust control allows you to increase or decrease the audio system’s bass output. Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers.
Page 36 Entertainment Systems Playing a CD • If a CD is already loaded, press the CD control. CD play will begin where it stopped last. • If a CD is not already loaded, insert the CD into the system. CD will briefly appear in the display and then the first track on the disc will begin playing.
Page 37 Entertainment Systems current directory is the last directory on the disc, pressing will select the first directory on the disc. Press and hold for fast selection. • Press on TUNE DIR to revert to the previous directory on the MP3 disc. If the current directory is the first directory on the disc, pressing will select the last directory on the disc.
Page 38 Entertainment Systems Compression adjust brings soft and loud CD passages together for a more consistent listening level. Press the COMP control to activate compression adjust. The compression icon (c) will illuminate in the display while the compression function is enabled. Press the COMP control again to disengage the feature.
Page 39 Entertainment Systems • Press the SHUFFLE control to engage random play. SHF and then ON will briefly appear in the display. The player will then begin random play. • To select another random track on the disc, press the SEEK control. •...
Page 40 Entertainment Systems • Press the SCN control to scan through random tracks in the current directory. The track number will flash in the display. The shuffle feature will remain enabled. To shuffle tracks in another directory, press on the TUNE DIR control to select the desired directory.
Page 41 Entertainment Systems Repeat track function in MP3 flat file mode and MP3 directory mode. Press the REPEAT control to repeat the current track. The repeat icon will display and the current track will continue to repeat until the repeat function is disengaged. Press the REPEAT control again to disengage the feature.
Page 42 Entertainment Systems Saving and naming MP3 files • Your MACH MP3 music system supports discs containing up to 255 files in 255 directories. Discs containing more than 255 files will not play. • Always save MP3 files with the .mp3 extension. The player recognizes an MP3 file by the .mp3 extension, so MP3 files saved with different extensions will not be played.
Page 43: Am/Fm Stereo Cassette With Cd
Entertainment Systems This hierarchy is an example of a Disc [01]** more complex directory structure. coolsong.mp3 (01-01) {T001} rocksong.mp3 (01-02) {T002} While you are capable of setting up Rock [02] many directory levels when burning specialsong.mp3 (02-01) {T003} Classics a CD, the MACH MP3 music Old Group [03] system will display the structure as oldsong.mp3 (03-01) {T004}...
Page 44 Entertainment Systems Volume/power control Press the control to turn the audio system on or off. VOL - PUSH ON Audio power can also be turned on by pressing the AM/FM select control or the TAPE/CD select control. Turn control to raise or lower volume.
Page 45 Entertainment Systems • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. Seek function The seek function control works in radio, tape or CD mode. Seek function in radio mode •...
Page 46 Entertainment Systems Radio station memory preset The radio is equipped with six station memory preset controls. These controls can be used to select up to six preset AM stations and twelve FM stations (six in FM1 and six in FM2). Setting memory preset stations 1.
Page 47 Entertainment Systems Bass adjust The bass adjust control allows you BASS TREB to increase or decrease the audio system’s bass output. Press the BASS control then press: • to decrease the bass output • to increase the bass output. Treble adjust The treble adjust control allows you BASS TREB...
Page 48 Entertainment Systems Tape/CD select • To begin tape play (with a tape loaded into the audio system) TAPE while in the radio or CD mode, press the TAPE control. Press the button during rewind or fast forward to stop the rewind or fast forward function.
Page 49 Entertainment Systems Eject function Press the EJ control to stop and eject a tape. Press the EJ control to stop and eject a CD. Dolby noise reduction Dolby noise reduction operates in tape mode. Dolby noise reduction reduces the amount of hiss and static during tape playback.
Page 50 Entertainment Systems Setting the clock To set the hour, press and hold the CLK control and press SEEK: AUTO • to decrease hours and • to increase hours. To set the minute, press and hold the CLK control and press TUNE: AUTO •...
Page 51 Entertainment Systems Mute mode Press the MUTE control to mute the playing media. Press the MUTE control again to return to the playing media. MUTE TREMOR II AUDIO SYSTEM 1. Mute control 9. Tape direction/Dolby control 2. Tape control 10. Select control 3.
Page 52 Entertainment Systems Volume/power control Press the control to turn the audio system on or off. Turn control to raise or lower volume. PUSH If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.
Page 53 Entertainment Systems Tune adjust in radio mode • Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly. • Press to move to the next frequency up the band (whether or not a listenable station is located there).
Page 54 Entertainment Systems Scan function The scan function works in radio, tape or CD mode. Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the control again to stop the scan mode. Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape.
Page 55: Speaker Fade Adjust
Entertainment Systems Press the TREB control then press: • to decrease treble output and • to increase treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the BAL control then press: •...
Page 56 (4.75 in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 57 Entertainment Systems Rewind The rewind control works in tape and CD modes. • In tape mode, radio play will continue until rewind is stopped (with the TAPE control) or the beginning of the tape is reached. • In CD mode, pressing the REW control for less than three seconds results in slow rewind.
Page 58 Entertainment Systems Dolby noise reduction Dolby noise reduction operates only in tape mode. Dolby noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) Dolby noise reduction. Manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories.
Page 59 Entertainment Systems Use the SEL control to enable (ON) or disable (OFF) the feature. RDS traffic announcement When set ON, this traffic feature will interrupt tape or CD play to play a traffic report broadcast from a FM RDS station. To activate the traffic feature: •...
Page 60 Entertainment Systems RDS show RDS sends information with the FM broadcast, including: station name, station type, and/or radio text. To view this information: • With the RDS menu enabled, press the RDS control until AUTO SHOW is displayed. • Use the SEL control to select TYPE, NAME, TEXT or NONE.
Page 61 Entertainment Systems PREMIUM AM/FM STEREO IN DASH SIX CD RADIO DISC SHUF SCAN COMP SEEK TUNE MUTE LOAD BASS TREB FADE PUSH ON MENU Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower volume.
Page 62 Entertainment Systems Tune adjust in radio mode • Press to move to the next DISC TUNE frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly. • Press to move to the next frequency up the band (whether or not a listenable station is located there).
Page 63 Entertainment Systems Scan function The scan function works in radio or CD mode. Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode.
Page 64 (4.75 in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 65 Entertainment Systems Display description Six circles are always lit in the digital display. These signify the six CD slots in the audio system. When a disc is loaded into a particular slot (1–6), the number inside that specific circle lights. If the circle is empty, there is no CD in that particular slot.
Page 66 Entertainment Systems CD 2, press the EJ control and then press the preset 2 control. If you do not choose a specific CD, the player will eject the current CD. If a CD is ejected and not removed from the door of the CD player, the player will automatically reload the CD.
Page 67 Entertainment Systems SHUFFLE DISC randomly plays tracks from all the discs presently in the audio system. SHUFFLE TRK plays all the tracks on the current disc in random order. Compression feature The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level.
Page 68 Entertainment Systems Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. FADE Press the FADE control. Use the SEL control to adjust the sound between the front and rear speakers. Menu mode The MENU control allows you to access many different features within your audio system.
Page 69 Entertainment Systems SHOW — Allows you to select from NAME (displays the name of the radio station), TYPE (displays the RDS program type: rock, jazz, etc.), or NONE (deactivates the RDS display). Traffic announcements This feature allows you to hear traffic announcements.
Page 70 Entertainment Systems Radio data system (RDS) feature This feature allows your audio system to receive text information MENU from RDS-equipped FM radio stations. To activate RDS: • When in FM mode, press the MENU control until RDS OFF displays. • Press the SEL control to engage this feature (RDS ON). RDS features: Once the RDS feature is on, press the MENU control to scroll through the following selections:...
Page 71 Entertainment Systems • Classic • R & B • Country • Religious • Info • Rock • Jazz • Soft • Oldies • Top 40 Show This feature allows you to select the type of RDS broadcast information MENU the radio will regularly show in the display.
Page 72 Entertainment Systems CLEANING COMPACT DISCS Inspect all discs for contamination before playing. If necessary, clean discs only with an approved CD cleaner and wipe from the center out to the edge. Do not use circular motion. MP3 DISC QUALITY FACTORS The MACH MP3 music system is designed for use with CD-DA (regular audio discs), CD-R and CD-RW discs.
Page 73 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 74 Entertainment Systems RADIO FREQUENCY INFORMATION The Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission(CRTC) establish the frequencies AM and FM stations may use for their broadcasts. Allowable frequencies are: AM 530, 540–1600, 1610 kHz FM 87.7, 87.9–107.7, 107.9 MHz Not all frequencies are used in a given area.
Page 75: Climate Controls
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. On heater-only systems, the air cannot be cooled below the outside temperature.
Page 76: Manual Heating And Air Conditioning
Climate Controls Operating tips • In humid weather, place the climate control system in Defrost ( before driving. This will reduce fogging on your windshield. Once the windshield has been cleared, select any desired position. • To reduce humidity buildup inside the vehicle, do not drive with the climate control system in the OFF position.
Page 77 Climate Controls Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. Mode Selector Control Controls the direction of the airflow to the inside of the vehicle. The air conditioning compressor can operate in all modes except .
Page 78 Climate Controls • OFF – Outside air is shut out and the fan will not operate. For short periods of time only, use this mode to prevent undesirable odors from entering the vehicle. • (Panel and floor) – Distributes outside air through the instrument panel registers and the floor ducts.
Page 79 Climate Controls • Under snowy or dirty weather conditions, your vehicle’s climate control system should be left in the OFF position when the vehicle is parked. This allows the climate control system to be free from contamination of outside pollutants. •...
Page 80: Lights
Lights HEADLAMP CONTROL Rotate the headlamp control to the first position to turn on the parking lamps. Rotate to the second position to turn on the headlamps. Foglamp control (if equipped) The foglamps can be turned on when the headlamp control is in either of the following positions: •...
Page 81 Lights High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation.
Page 82: Turn Signal Control
Lights TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. INTERIOR LAMPS COURTESY/READING LAMPS (IF EQUIPPED) The courtesy lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on.
Page 83 Lights Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time.
Page 84 Lights Replacing headlamp bulbs To remove the headlamp bulb: 1. Make sure headlamp switch is in OFF position, then open the hood. 2. Remove two screws and cover (if equipped). 3. At the back of the headlamp, pry up the two retainer pins to release the headlamp assembly from the vehicle and pull headlamp forward.
Page 85 Lights To install the new bulb: Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated.
Page 86 Lights 4. Remove screw(s) from lamp assembly and disengage lamp assembly (it has a snap fit). 5. Rotate bulb socket counterclockwise and remove from lamp assembly. 6. Carefully pull bulb straight out of socket and push in the new bulb. 7.
Page 87 Lights Replacing tail lamp/backup lamp bulbs The tail lamp/backup lamp bulbs are located in the same portion of the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb: 1. Open the tailgate to expose the lamp assemblies.
Page 88 Lights Replacing high-mount brakelamp and cargo lamp bulbs The replacement of the high-mount brakelamp bulb and cargo lamp bulb is basically the same. This procedure covers the high-mount brakelamp bulb. To remove the brakelamp assembly: 1. Remove the two screws and lamp assembly from vehicle.
Page 89: Driver Controls
Driver Controls WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high speed position. The bars of varying length are for intermittent wipers. When in this position rotate the control upward for fast intervals and downward for slow intervals.
Page 90: Steering Wheel Adjustment
Driver Controls Changing the wiper blades To replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the...
Page 91 Driver Controls Never adjust the steering wheel when the vehicle is moving. AUXILIARY POWER POINT SEEK TUNE AM-FM Power outlets are designed for accessory plugs only. Do not hang any type of accessory or accessory bracket from the plug. Improper use of the power outlet can cause damage not covered by your warranty.
Page 92: Power Windows
Driver Controls POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of the rocker switch to close. AUTO • Press the bottom portion of the rocker switch to open. AUTO One touch down •...
Page 93: Mirrors
Driver Controls POWER SIDE VIEW MIRRORS (IF EQUIPPED) To adjust your mirrors: 1. Select to adjust the left mirror or to adjust the right mirror. 2. Move the control in the direction you wish to tilt the mirror. 3. Return to the center position to lock mirrors in place.
Page 94 Driver Controls To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To set a speed • Press SET ACC. For speed control to operate, the speed control must be ON and the vehicle speed must be greater...
Page 95 Driver Controls To set a higher set speed • Press and hold SET ACC. Release the control when the desired vehicle speed is reached or • Press and release SET ACC to operate the Tap-Up function. Each press will increase the set speed by 1.6 km/h (1 mph) or COAST •...
Page 96 Driver Controls To disengage speed control • Depress the brake pedal or • Depress the clutch pedal (if equipped). Disengaging the speed control will not erase the previously programmed set speed. Fully depressing the clutch pedal may cause a flare in engine RPM as the throttle is returned to idle.
Page 97 Driver Controls To return to a previously set speed • Press RSM. For RSM to operate, the vehicle speed must be faster than 48 km/h (30 mph). COAST Indicator light This light comes on when either the SPEED SET ACCEL or RES controls are CONT pressed.
Page 98 Driver Controls For additional information about the gearshift lever and the transmission control switch operation refer to the Automatic Transmission Operation section of the Driving chapter. CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: •...
Page 99 Driver Controls To extend the bed extender: 1. Lower tailgate. 2. Pull the round knobs on each side of the extender to release it from the pickup box. 3. Pivot extender on to the tailgate. 4. Evenly push down on the extender and push the round knobs in on each side locking it in place.
Page 100 Driver Controls The bed extender should always be kept in the stowed position with the tailgate closed when not in use. To remove the bed extender: 1. Extend the bed extender. 2. Pull the round knobs on each side of the extender to unlock it. Make sure the locking clip screws are loose before removing the extender.
Page 101 Driver Controls • Raise the tailgate and close securely. • Lower the tonneau on to the pickup box to lock the tailgate. TONNEAU COVER (IF EQUIPPED) The tonneau cover has been designed to maximize fuel economy and should be fully installed whenever possible. The rear panel can be folded in half and secured behind the cab, or the whole cover can be removed completely from the vehicle.
Page 102 Driver Controls To stow the rear panel: • Before driving with the tonneau cover open, stow the rear panel. • Release two cylinder clips and disconnect the hydraulic cylinders from the pickup box and secure them in the clips on the panel. •...
Page 103 Driver Controls The cargo divider is designed to divide your pickup box in half or rotate 90° to allow you full use of the pickup box. To rotate the cargo divider 90°: • Open front panel. • Pull the lower release lever out on each side of the cargo divider to unlatch from the pickup box.
Page 104 Driver Controls To remove the tonneau cover: The tonneau cover needs to be supported during removal. This is a two person operation. • Remove the cargo divider, refer to To remove the cargo divider in this procedure. • Open and support the front panel.
Page 105: Locks And Security
Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. Refer to SecuriLock Passive Anti-Theft System for more information.
Page 106: Anti-Theft System
Locks and Security Keep vehicle doors and tonneau cover locked and keep keys and remote transmitters out of a child’s reach. Unsupervised children could lock themselves in the box and risk injury. Children should be taught not to play in vehicles. On hot days, the temperature in the pickup box can rise very quickly.
Page 107 Locks and Security Unlocking the doors Press this control to unlock the driver’s door. The interior lamps will illuminate. Press the control a second time within five seconds to unlock all doors. Locking the doors Press this control to lock all doors. To confirm all doors are closed and locked, press the control a second time within five seconds.
Page 108 Locks and Security Sounding a panic alarm Press this control to activate the alarm. To deactivate the alarm, press the control again or turn the ignition to ACC or ON. Panic alarm will only operate with the ignition in the OFF position. Replacing the battery The transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent.
Page 109 Locks and Security Replacing lost transmitters If a remote transmitter has been lost and you would like to remove it from the vehicle’s memory, or you would like to purchase additional remote transmitters and have them programmed to your vehicle: •...
Page 110 If a problem occurs with the SecuriLock system, the indicator will flash rapidly or glow steadily when the ignition is in the ON position. If this occurs, the vehicle should be taken to an authorized Ford dealer for service.
Page 111 If a problem occurs, turn ignition OFF and restart the engine with all other objects on the key ring held away from the ignition key. Check to make sure the coded key is an approved Ford coded key.
Page 112 Locks and Security If your keys are lost or stolen you will need to do the following: • Use your spare key to start the vehicle, or • Have your vehicle towed to a dealership or a locksmith. The key codes will need to be erased from your vehicle and new key codes will need to be re-coded.
Page 113 Locks and Security 4. Turn the ignition to 3 (OFF) then 2 (LOCK) and remove the second coded key from the ignition. 5. Within 20 seconds of removing the second coded key, insert the new unprogrammed key (new key/valet key) into the ignition and turn the ignition from 3 (OFF) to 4 (ON) (maintain ignition in 4 (ON) for at least one second).
Page 114: Seating And Safety Restraints
Seating and Safety Restraints SEATING Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to reduce the risk of injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 115: Safety Restraints
Seating and Safety Restraints Using the manual lumbar support (if equipped) Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. REAR SEATS Center facing jump seat (2 door SuperCab) (if equipped) To open, pull inboard and down on the seat handle.
Page 116 Seating and Safety Restraints To reduce the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Page 117 Seating and Safety Restraints Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Page 118 Seating and Safety Restraints Automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. When to use the automatic locking mode •...
Page 119 Seating and Safety Restraints How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. After any vehicle collision, the seat belt system at all outboard seating positions (except driver, which has no “automatic locking retractor”...
Page 120 Seating and Safety Restraints Front safety belt height adjustment Your vehicle has safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. • Regular Cab and 4–door Super •...
Page 121 Seating and Safety Restraints Position the safety belt height adjusters so that the belt rests across the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. Lap belts Adjusting the front center seat lap belt (if equipped) The lap belt does not adjust automatically.
Page 122 Seating and Safety Restraints Adjusting the rear center facing jump seat lap belt (if equipped) The lap belt will adjust automatically. To fasten, grasp the tongue, and with a continuous motion, pull out enough webbing to buckle the tongue into the correct buckle. If you did not pull out enough webbing to reach the buckle, allow the tongue to retract fully before trying to pull it out again.
Page 123 Seating and Safety Restraints Conditions of operation If... Then... The driver’s safety belt is not The safety belt warning light buckled before the ignition switch illuminates 1-2 minutes and the is turned to the ON position... warning chime sounds 4-8 seconds. The driver’s safety belt is buckled The safety belt warning light and while the indicator light is...
Page 124 Seating and Safety Restraints The following are reasons most often given for not wearing safety belts: (All statistics based on U.S. data) Reasons given... Consider... “Crashes are rare events” 36700 crashes occur every day. The more we drive, the more we are exposed to “rare”...
Page 125 Seating and Safety Restraints Reasons given... Consider... “I have an air bag” Air bags offer greater protection when used with safety belts. Frontal airbags are not designed to inflate in rear and side crashes or rollovers. “I’d rather be thrown clear” Not a good idea.
Page 126 Seating and Safety Restraints BeltMinder activation and deactivation procedure 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE.) 2. Wait until the safety belt warning light turns off. (Approximately 1–2 minutes.) • Steps 3–5 must be completed within 60 seconds or the procedure will have to be repeated.
Page 127: Air Bags
(if equipped), LATCH child seat tether anchors and lower anchors (if equipped), and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Page 128 Seating and Safety Restraints Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly or gently and the risk of injury from a deploying air bag is greatest close to the trim covering the air bag...
Page 129 Seating and Safety Restraints Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
Page 130 Seating and Safety Restraints How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains sufficient longitudinal deceleration. The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system.
Page 131 Seating and Safety Restraints If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision.
Page 132 If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in the On position, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately.
Page 133 If the OFF light is illuminated when the passenger air bag ON/OFF switch is in the ON position and the ignition switch is ON, have the passenger air bag ON/OFF switch serviced at your Ford or Lincoln-Mercury dealer immediately. The passenger side air bag should always be ON (the air bag OFF light...
Page 134 Seating and Safety Restraints Always use safety belts and child restraints properly. If a child in a rear facing infant seat must be transported in front, the passenger air bag must be turned OFF. This is because the back of the infant seat is too close to the inflating air bag and the risk of a fatal injury to the infant when the air bag inflates is substantial.
Page 135 Seating and Safety Restraints 3. Medical condition. A passenger has a medical condition which, according to his or her physician: • causes the passenger air bag to pose a special risk for the passenger; • makes the potential harm from the passenger air bag in a crash greater than the potential harm from turning OFF the air bag and allowing the passenger, even if belted, to hit the dashboard or windshield in a crash.
Page 136: Child Restraints
Seating and Safety Restraints 3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a special risk for the passenger if the air bag deploys; and • makes the potential harm from the passenger air bag deployment greater than the potential harm from turning OFF the air bag and experiencing a crash without the protection offered by the air bag.
Page 137 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 138 Seating and Safety Restraints When children should use booster seats Children need to use booster seats from the time they outgrow the toddler seat until they are big enough for the vehicle seat and lap/shoulder belt to fit properly. Generally this is when they weigh about 80 lbs (about 8 to 12 years old).
Page 139 Seating and Safety Restraints • Those with a high back. If, with a backless booster seat, you cannot find a seating position that adequately supports your child’s head, a high back booster seat would be a better choice. Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lbs.
Page 140 Seating and Safety Restraints SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision.
Page 141 Seating and Safety Restraints Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage. For more information on top tether straps, refer to Attaching child safety seats with tether straps in this chapter.
Page 142 Seating and Safety Restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions.
Page 143 Seating and Safety Restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode.
Page 144: Bucket Seats
Seating and Safety Restraints Attaching child safety seats with tether straps Most new forward-facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchoring point. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child seat for information about ordering a tether strap.
Page 145 Seating and Safety Restraints 1. Position the child safety seat on the front seat cushion. 2. Route the child safety seat tether strap over the back of the seat. 3. Locate the correct anchor for the selected seating position. The tether anchor is located on the rear lower portion of the passenger seat.
Page 146 Seating and Safety Restraints 4. Clip the tether strap to the anchor.
Page 147 Seating and Safety Restraints Center seating location When installing a child safety seat in the front center position, route the tether strap over the center arm rest and clip it to the center anchor.
Page 148 Seating and Safety Restraints Center seating location 60/40 vinyl seats When installing a child safety seat in the center position on a 60/40 vinyl seat, route the tether strap through the guiding sleeve and clip it to the center anchor. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision.
Page 149 Seating and Safety Restraints This type of child seat eliminates the need to use seat belts to attach the child seat. For forward-facing child seats, the tether strap must also be attached to the proper tether anchor. See Attaching safety seats with tether straps in this chapter.
Page 150 Two plastic LATCH guides may be obtained at no charge from any Ford dealer (part number 1W4Z-54613F16–AA). They snap onto the latch lower anchor in the vehicle to help attach a child seat with rigid latch attachments.
Page 151: Driving
Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. 3. OFF, shuts off the engine and all accessories without locking the steering wheel.
Page 152 Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas.
Page 153 Driving If starting a vehicle with a manual transmission: • Make sure the parking brake is set. • Push the clutch pedal to the floor. 3. Turn the key to 4 (ON) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced.
Page 154 Driving Starting the engine Note: Whenever you start your vehicle, release the key as soon as the engine starts. Excessive cranking could damage the starter. 1. Turn the key to 5 (START) without pressing the accelerator pedal and release as soon as the engine starts.
Page 155: Brakes
Driving Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes.
Page 156 Driving road dust, salt or mud. If a “metal-to-metal,” “continuous grinding” or “continuous squeal” sound is present while braking, the brake linings may be worn-out and should be inspected by a qualified service technician. If you are driving down a long or steep hill, shift to a lower gear. Do not apply your brakes continuously, as they may overheat and become less effective.
Page 157 Driving ABS warning lamp warning lamp in the instrument cluster momentarily illuminates when the ignition is turned to the ON position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the...
Page 158 Driving Pull the release lever to release the brake. Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy. STEERING Your vehicle is equipped with power steering. Power steering uses energy from the engine to decrease the driver’s effort in steering the vehicle. To prevent damage to the power steering pump: •...
Page 159: Transmission Operation
Driving To reduce the risk of injury, never run the engine with one wheel off the ground, such as when changing a tire. PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate than other types of vehicles. In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a seat belt.
Page 160 Driving If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed: 1. Apply the parking brake, turn ignition key to LOCK, then remove the key. 2. Insert the key and turn it to OFF. Apply the brake pedal and shift to N (Neutral).
Page 161 Driving durability, and provide consistent shift feel over the life of the vehicle. It is normal for a new transmission to shift firmly. This operation is considered normal and will not affect function or durability of the transmission. Once the vehicle is at operating temperature it may take several shifts at the same operating condition for the transmission to properly adapt.
Page 162 Driving N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through five.
Page 163 Driving 2 (Second) Use 2 (Second) to start-up on slippery roads or to provide additional engine braking on downgrades. 1 (First) Use 1 (First) to provide maximum engine braking on steep downgrades. Upshifts can be made by shifting to 2 (Second) or to (Overdrive).
Page 164 Driving • Do not drive with your foot resting on the clutch pedal. Do not use the clutch to hold your vehicle at a standstill while waiting on a hill. These actions may reduce clutch life. PARKING 1. Apply the brake and shift into N (Neutral).
Page 165 Driving RECOMMENDED SHIFT SPEEDS Upshifts when accelerating (for best fuel economy) Transfer case position (if equipped) Shift from: 1 - 2 14 km/h (10 mph) 5 km/h (4 mph) 2 - 3 32 km/h (22 mph) 11 km/h (9 mph) 3 -4 50 km/h (33 mph) 19 km/h (13 mph)
Page 166 4WD system indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Ford dealer as soon as possible. • 4WD -momentarily illuminates when the vehicle is started.
Page 167 Driving Shifting from 2H (2WD high) to 4H (4WD high) Move the transfer case lever to 4H (4WD High) at a stop or any forward speed up to 88 km/h (55 mph). • At temperatures below 0°C (32°F), shifts from 2H (2WD High) to 4H (4WD High) should not be performed above 72 km/h (45 mph).
Page 168 Driving 3. Depress the clutch. 4. Move the transfer case shift lever through N (Neutral) directly to 4H (4WD High) or 2H (2WD high) and hold the shift lever in position until the transfer case has fully engaged (up to 15 seconds). 5.
Page 169 Driving Shifting from 2WD (2WD high) to 4X4 HIGH (4WD high) Move the 4WD control to the 4X4 HIGH position. HIGH Do not shift into 4X4 HIGH with the rear wheels slipping. Shifting from 4X4 HIGH (4WD high) to 2WD (2WD high) Move the 4WD control to 2WD position at any forward speed.
Page 170 Driving Shifting from 4X4 LOW (4WD low) to 2WD (2WD high) 1. Bring the vehicle to a stop. 2. Depress the brake. 3. Place the gearshift in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the 4WD control to the 2WD position.
Page 171 Driving The differences that make your vehicle so versatile also make it handle differently than an ordinary passenger car. Maintain steering wheel control at all times, especially in rough terrain. Since sudden changes in terrain can result in abrupt steering wheel motion, make sure you grip the steering wheel from the outside.
Page 172 Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Page 173 Driving called for. Avoid abrupt steering, acceleration or braking which could result in an increased risk of loss of vehicle control, vehicle rollover and/or personal injury. Use all available road surface to return the vehicle to a safe direction of travel. •...
Page 174 Driving Power is supplied to all four wheels through a transfer case. On 4WD vehicles, the transfer case allows you to select 4WD when necessary. Information on transfer case operation and shifting procedures can be found in the Driving chapter. Information on transfer case maintenance can be found in the Maintenance and specifications chapter.
Page 175 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
Page 176 Driving When climbing a steep slope or hill, start in a lower gear rather than downshifting to a lower gear from a higher gear once the ascent has started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over.
Page 177 If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor Company, it may adversely affect vehicle handling and could cause steering, suspension, axle or transfer case failure.
Page 178 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box...
Page 179: Vehicle Loading
Driving Failure to maintain your vehicle properly may void the warranty, increase your repair cost, reduce vehicle performance and operational capabilities and adversely affect driver and passenger safety. Frequent inspection of vehicle chassis components is recommended if the vehicle is subjected to heavy off-road usage.
Page 180 Driving • GCW (Gross Combined Weight): The combined weight of the towing vehicle (including occupants and cargo) and the loaded trailer. • GCWR (Gross Combined Weight Rating): Maximum permissible combined weight of towing vehicle (including occupants and cargo) and the loaded trailer •...
Page 181: Trailer Towing
Driving Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle loss of vehicle control, vehicle rollover, and/or personal injury. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter.
Page 182 Driving 4x2 w/manual transmission Engine Rear Maximum Maximum Maximum axle GCWR - kg trailer frontal area ratio (lbs.) weight - kg of trailer - (lbs.) Regular Cab w/6’ box 2.3L 2177 (4800) 753 (1660) Equal to frontal area of vehicle 3.0L 2722 (6000) 1207 (2660)
Page 183 Driving 4x2 w/manual transmission Engine Rear Maximum Maximum Maximum axle GCWR - kg trailer frontal area ratio (lbs.) weight - kg of trailer - (lbs.) SuperCab 2.3L 2177 (4800) 671 (1480) Equal to frontal area of vehicle 3.0L 2722 (6000) 1125 (2480) 4.64 (50) (non-torsion...
Page 184 Driving 4x4 w/manual transmission Engine Rear Maximum Maximum Maximum axle GCWR - kg trailer frontal area ratio (lbs.) weight - kg of trailer - (lbs) Regular Cab w/6’ box 3.0L 2722 (6000) 1180 (2380) 4.64 (50) 4.0L 3175 (7000) 1506 (3320) 4.64 (50) Regular Cab w/7’...
Page 185 Driving 4x2 w/automatic transmission Engine Rear Maximum Maximum Maximum axle GCWR - kg trailer frontal area ratio (lbs.) weight - kg of trailer - (lbs.) Regular Cab w/6’ box 2.3L 2495 (5500) 1025 (2260) Equal to frontal area of vehicle 3.0L 3402 (7500) 1869 (4120)
Page 186 Driving 4x2 w/automatic transmission Engine Rear Maximum Maximum Maximum axle GCWR - kg trailer frontal area ratio (lbs.) weight - kg of trailer - (lbs.) 3.0L 3402 (7500) 1715 (3780) 4.64 (50) (torsion bar suspension) 4.0L 4309 (9500) 2667 (5880) 4.64 (50) (non-torsion suspension)
Page 187 Driving 4x4 w/automatic transmission Engine Rear Maximum Maximum Maximum axle GCWR - kg trailer frontal area ratio (lbs.) weight - kg of trailer - (lbs.) Regular Cab w/6’ box 3.0L 3402 (7500) 1751 (3860) 4.64 (50) 4.0L 4309 (9500) 2622 (5780) 4.64 (50) Regular Cab w/7’...
Page 188 Driving Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Hitches For towing trailers up to 907 kg (2,000 lb), use a weight carrying hitch and ball which uniformly distributes the trailer tongue loads through the underbody structure.
Page 189 Driving Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps. Using a step bumper The optional step bumper is equipped with an integral hitch and requires only a ball with a 19 mm (3/4 inch) shank diameter.
Page 190 Driving Refer to the following chart for information regarding the factory-equipped trailer tow connector: Trailer tow connector Color Function Comment 1. Dark Green Trailer right-hand Circuit activated when brake turn signal pedal is depressed or when ignition is on and right-hand turn signal is applied.
Page 191 Driving • Allow more distance for stopping with a trailer attached. • The trailer tongue weight should be 10–15% of the loaded trailer weight. • After you have traveled 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. •...
Page 192 Driving • Turn the key in the ignition to the OFF/UNLOCKED position. • The maximum recommended speed is 88 km/h (55 mph). • The maximum recommended distance is unlimited. • The vehicle must be towed in the forward position to ensure no damage is done to the internal transfer case components.
Page 193 If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must be exceeded, you must disconnect the front (4x4 only) and rear driveshafts. Ford recommends the driveshafts be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
Page 194: Roadside Emergencies
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week •...
Page 195: Hazard Flasher Switch
1–800–241–3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673;...
Page 196: Fuel Pump Shut-Off Switch
Roadside Emergencies FUEL FUEL PUMP SHUT-OFF SWITCH RESET The fuel pump shut-off switch is a device intended to stop the electric fuel pump when your vehicle has been involved in a substantial jolt. After a collision, if the engine cranks but does not start, the fuel pump shut-off switch may have been activated.
Page 197: Fuses And Relays
Roadside Emergencies FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components. Note: Always replace a fuse with one that has the specified amperage rating.
Page 198 Roadside Emergencies Passenger compartment fuse panel The fuse panel is located on the left-hand side of the instrument panel facing the driver’s side door. Pull the panel cover outward to access the fuses. To remove a fuse use the fuse puller tool provided.
Page 199 Roadside Emergencies The fuses are coded as follows: Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description Power mirror switch Daytime Running Lights (DRL), Back-up lamps, Transmission, Passenger air bag deactivation switch, Blower motor relay 7.5A Right stop/turn trailer tow connector —...
Page 200 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description Powertrain Control Module (PCM) power diode, Ignition, PATS 7.5A GEM, Radio Hazard flasher Auxiliary power socket — Not used 7.5A Clutch Pedal Position (CPP) switch, Starter interrupt relay —...
Page 201 Roadside Emergencies Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high current fuses. To reduce risk of electrical shock, always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs.
Page 202 Roadside Emergencies 2.3L engine (if equipped) 56 B 56 A 46 B 45 B 50 B 46 A 45 A 50 A The high-current fuses are coded as follows: Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description 50A** I/P fuse panel —...
Page 203 Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description — Not used — Not used 40A** Blower motor 20A** Auxiliary cooling fan — Not used — Not used — Not used 10A* PCM memory — Not used 20A* Fuel pump motor 30A* Headlamps...
Page 204 Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description — Not used — Wiper HI/LO — Wiper park/run — Fuel pump — Trailer tow — Starter — Auxiliary cooling fan — Not used — Not used — Not used —...
Page 205 Roadside Emergencies 3.0L and 4.0L engines (if equipped) The high-current fuses are coded as follows: Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description 50A** I/P fuse panel 50A** Amplifier — Not used — Not used — Not used 50A** Anti-lock Brake System (ABS) pump motor 30A*...
Page 206 Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description — Not used — Not used 40A** Blower motor — Not used — Not used — Not used — Not used 10A* PCM memory — Not used 20A* Fuel pump motor 30A* Headlamps 10A*...
Page 207: Changing Tires
Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description — Not used — Wiper HI/LO — Wiper park/run — Fuel pump — Trailer tow — A/C clutch solenoid — Front washer pump — Fog lamps — Fog lamp relay —...
Page 208 Roadside Emergencies If you use the temporary spare tire continuously or do not follow these precautions, the tire could fail, causing you to lose control of the vehicle, possibly injuring yourself or others. When driving with the temporary spare tire do not: •...
Page 209 Roadside Emergencies Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the following locations: Tool Location Spare tire Under the vehicle, just forward of the rear bumper Jack, jack handle, wheel nut Regular Cab: behind seats and wrench underneath the jack and tools...
Page 210 Roadside Emergencies 2. If equipped, unlock and remove the spare tire carrier lock from the rear access hole located just above the rear bumper and below the tailgate. 3. Insert the straight end of the jack handle into the rear access hole located just above the rear bumper and below the tailgate.
Page 211 Roadside Emergencies 5. If removed, install the spare tire carrier lock on the access hole above the bumper. Tire change procedure To prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed.
Page 212 Roadside Emergencies • Front • Rear To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire.
Page 213: Jump Starting
135 Nm (100 lb-ft). Note that these tightening specifications are for nut and bolt threads that are free of dirt and rust. Use only Ford recommended (1/2–20) replacement fasteners. 11. Stow the flat tire. Refer to Stowing the spare tire.
Page 214 Roadside Emergencies 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. Connecting the jumper cables 1.
Page 215 Roadside Emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
Page 216 Roadside Emergencies Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables.
Page 217 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 218: Wrecker Towing
It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Page 219: Customer Assistance
Ford Customer Relationship Center. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 220 P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home and business) •...
Page 221 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Please contact your dealer for further information. Since this information is subject to...
Page 222 THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford...
Page 223 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 224 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 225 UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Page 226 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 227 In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126...
Page 228: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
Page 229: Cleaning
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 230 • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA), available from your dealer. ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal.
Page 231 Cleaning • 2.3L I4 engine • 3.0L V6 engine...
Page 232 Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA). WINDOWS AND WIPER BLADES The windshield, rear window and wiper blades should be cleaned regularly.
Page 233 For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Ford Extra Strength Upholstery Cleaner (E8AZ-19523–AA). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14).
Page 234 FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 235 Cleaning Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Detailer (ZC-28) Motorcraft Triple Clean (ZC-13)
Page 236: Maintenance And Specifications
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
Page 237 Maintenance and Specifications • Manual transmission: 1. Set the parking brake. 2. Depress the clutch and place the gearshift in 1 (First). 3. Turn off the engine and remove the key. 4. Block the wheels to prevent the vehicle from moving unexpectedly. Working with the engine on •...
Page 238: Engine Compartment
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.3L I4 engine 1. Windshield washer fluid reservoir 2. Engine coolant reservoir 3. Engine oil dipstick 4. Transmission fluid dipstick (automatic transmission) 5. Engine oil filler cap 6. Brake fluid reservoir 7.
Page 239 Maintenance and Specifications 3.0L V6 engine 1. Engine coolant reservoir 2. Windshield washer fluid reservoir 3. Engine oil filler cap 4. Automatic transmission fluid dipstick (if equipped) 5. Engine oil dipstick 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (if equipped) 9.
Page 240 Maintenance and Specifications 4.0L SOHC V6 engine 1. Windshield washer fluid reservoir 2. Automatic transmission fluid dipstick (if equipped) 3. Engine oil filler cap 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power distribution box 7. Clutch fluid reservoir (if equipped) 8.
Page 241: Engine Oil
In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification ESR-M17P5–A. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 242 Maintenance and Specifications 4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove the engine oil level indicator (dipstick). • 2.3L I4 engine...
Page 243 Maintenance and Specifications • 3.0L V6 engine...
Page 244 Maintenance and Specifications • 4.0L SOHC V6 engine 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable, DO NOT ADD OIL. •...
Page 245 Maintenance and Specifications • 2.3L I4 engine • 3.0L V6 engine...
Page 246 Maintenance and Specifications • 4.0L SOHC V6 engine • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1.
Page 247 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting Ford Specification WSS-M2C205–A. Do not use supplemental engine oil additives, oil treatments or engine treatments. They are unnecessary and could, under certain conditions, lead to engine damage which is not covered by your warranty.
Page 248: Battery
Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford Material and design specifications, start-up engine noises or knock may be experienced.
Page 249 Maintenance and Specifications If you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire brush. You can neutralize the acid with a solution of baking soda and water. Batteries normally produce explosive gases which can cause personal injury.
Page 250 Maintenance and Specifications • The vehicle may need to be driven to relearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned.
Page 251 Maintenance and Specifications Your vehicle was factory-filled with a 50/50 engine coolant and water concentration. If the concentration of coolant falls below 40% or above 60%, the engine parts could become damaged or not work properly. A 50–50 mixture of coolant and water provides the following: •...
Page 252 The cooling system in your vehicle is filled with either green-colored Motorcraft Premium Engine Coolant meeting Ford specification ESE-M97B44–A or yellow-colored Motorcraft Premium Gold Engine Coolant meeting Ford Specification WSS-M97B51–A1. To determine your vehicle’s coolant type (color), check your coolant reservoir. • Add Motorcraft Premium Engine Coolant (green-colored), VC-4–A (U.S.) or CXC-10 (Canada) or Motorcraft Premium...
Page 253 • Do not mix with recycled coolant unless from a Ford-approved recycling process (see Use of Recycled engine coolant section). For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool.
Page 254 Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford-approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant (green-colored). However, not all coolant recycling processes produce coolant that meets Ford specification ESE-M97B44–A.
Page 255: Fuel Information
Maintenance and Specifications Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • It may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage.
Page 256 Maintenance and Specifications The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others. If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible...
Page 257 Maintenance and Specifications clothing and wash skin thoroughly with soap and water. Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation. • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline and/or ethanol vapors, or skin contact could cause an adverse reaction.
Page 258 Maintenance and Specifications When refueling always shut the engine off and never allow sparks or open flames near the filler neck. Never smoke while refueling. Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes. The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an ungrounded fuel container.
Page 259 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 260 Maintenance and Specifications FFV engine (if equipped) Your vehicle is designed to use (E85) Fuel Ethanol, “Regular” unleaded gasoline or any percentage of the two fuels combined. U.S. government regulations require fuel ethanol dispensing pumps to have a small, square, orange and black label with the common abbreviation or the appropriate percentage for that region.
Page 261 10 to 30 seconds. If the problems persist below this temperature, see your dealer or a qualified service technician. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
Page 262 Maintenance and Specifications ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible. Fuel expense, frequency of fill-ups or fuel gauge readings are NOT accurate as a measure of fuel economy.
Page 263 Maintenance and Specifications Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles). 2. Each time you fill the tank, record the amount of fuel added (in liters or gallons). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading.
Page 264 Maintenance and Specifications • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy. • Warming up a vehicle on cold mornings is not required and may reduce fuel economy.
Page 265 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 266 Maintenance and Specifications Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment. Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working.
Page 267 Maintenance and Specifications CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be near the center of the normal area between H and C).
Page 268 MAX. Do not fill above this line. 4. Use only a DOT 3 brake fluid certified to meet Ford specification ESA-M6C25–A. Refer to Lubricant specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
Page 269 If the fluid level drops, refill the fluid level to the step in the reservoir. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
Page 270 Maintenance and Specifications temperature (approximately 30 km [20 miles]). If your vehicle has been operated for an extended period at high speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking.
Page 271 Maintenance and Specifications The transmission fluid should be in this range if at ambient temperature (10°C-35°C [50°F-95°F]). High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage.
Page 272 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter.
Page 273 Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Page 274: Uniform Tire Quality Grading
10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 275: Servicing Tires
Maintenance and Specifications The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Page 276 Maintenance and Specifications Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. The following procedure applies to vehicles equipped with single rear wheels, if your vehicle is equipped with dual rear wheels it is recommended that only the front wheels be rotated (side to side).
Page 277 Make sure that all replacement tires are of the same size, type, speed rating, load-carrying capacity and tread design (e.g., “All Terrain”, “Touring”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or larger size tires.
Page 278: Part Numbers
Maintenance and Specifications Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains.
Page 279: Refill Capacities
Cylinders No. 4, 5 and 6 have a “P” suffix. If any spark plug needs to be replaced, use only spark plugs with the service part number suffix letters “PP” as shown on the engine decal. REFILL CAPACITIES Fluid Ford Part Application Capacity Name Engine oil Motorcraft SAE 2.3L engine...
Page 280 Maintenance and Specifications Fluid Ford Part Application Capacity Name Transmission Motorcraft 5-speed manual 2.65L fluid MERCON ATF (2.8 quarts) Motorcraft 4x2 vehicles 9.4L MERCON V with automatic (9.9 quarts) and 2.3L I4 engine 4x2 vehicles 9.5L with automatic (10.0 quarts) and 3.0L or 4.0L...
Page 281 Maintenance and Specifications Fluid Ford Part Application Capacity Name Fuel tank Regular cab 62.4L (Short wheel (16.5 gallons) base) Regular cab 75.7L (Long wheel (20.0 gallons) base) SuperCab 73.8L (19.5 gallons) Transfer case Motorcraft 4x4 Vehicles 1.2L Fluid MERCON ATF (1.25 quarts)
Page 282: Lubricant Specifications
Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant. Add 118 ml (4 oz.) of Additive Friction Modifier XL–3 or equivalent meeting Ford specification EST-M2C118–A for complete refill of Traction-Lok axles. Service refill capacities are determined by filling the rear axle 6 mm to 14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Page 283 Maintenance and Specifications Ford part Ford part Ford Item name or number specification equivalent 2.3L and 3.0L XO-5W20-QSP WSS-M2C153-H engines and API Motorcraft SAE Certification 5W-20 Premium Mark Synthetic Blend Motor Oil Engine oil XO-5W30-QSP WSS-M2C205–A 4.0L engines Motorcraft SAE...
Page 284 Washer Concentrate Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118–A for complete refill of Traction-Lok axles. Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle.
Page 285 Maintenance and Specifications Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine Compression 9.7:1 9.0:1 9.7:1 ratio VEHICLE DIMENSIONS Vehicle Regular Cab Regular Cab Supercab mm dimensions Short Wheel Long Wheel (in) Base (SWB) mm Base (LWB) (in) mm (in) (1) Overall 4 763 (187.5) 5 093 (200.5)
Page 286 Maintenance and Specifications...
Page 287 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
Page 288: Accessories
Accessories FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Page 289 Accessories Bed tent (Short bed, Styleside only) Cellular phone holder Compass mirror Compass mirror with outside temperature reading Daytime running lights First aid kit Fog lights Peace of mind kit Pickup box rails (tubular) Removable bike carrier (bed mount/hitch mount) Running boards/bars Speed control Trailer hitch (Class III)
Page 290 (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage that may result from the use of such equipment.
Page 291: Index
Index traction lok ......158 ABS (see Brakes) .....156 Air bag supplemental restraint Battery ........248 system ........127–128 acid, treating emergencies ..248 and child safety seats ....129 charging system warning description ......128 light ..........12 disposal ........132 jumping a disabled battery ..213 driver air bag ......130 maintenance-free ....248 indicator light ....12, 131 replacement, specifications ...278...
Page 292 ....282, 284 Cruise control (see Speed Emergencies, roadside control) ........93 jump-starting ......213 Customer Assistance ....194 Emission control system ..265 Ford accessories for your vehicle ......234, 288 Engine ........284–285 Ford Extended Service check engine/service engine Plan ..........221 soon light ........10 Getting assistance outside the cleaning ........230...
Page 293 Index lubrication gauge .........16 specifications ....282, 284 improving fuel economy ..262 refill capacities ......279 octane rating ...259, 284–285 service points ....238–240 quality ........260 starting after a collision ..196 running out of fuel ....261 safety information relating to Engine block heater ....154 automotive fuels .....255 Engine oil ........241 Fuel - flex fuel vehicle...
Page 294 Index Headlamps ........80 aiming ........81 bulb specifications ....83 Lamps daytime running lights .....80 bulb replacement flash to pass ......81 specifications chart ....83 high beam ......13, 81 cargo lamps .......81 replacing bulbs ......84 daytime running light ....80 turning on and off ....80 fog lamps ........80 warning chime ......15 headlamps .........80...
Page 295 Index Lumbar support, seats .....115 Radio ........18, 43, 61 Radio reception ......74 Manual transmission ....163 Relays ........197 fluid capacities ......279 Remote entry system ..106, 108 lubricant specifications ..284 illuminated entry ....110 reverse ........165 locking/unlocking Mirrors doors ........105, 107 side view mirrors (power) ..93 panic alarm ......108 Motorcraft parts ....261, 278 replacement/additional...
Page 296 Index Spare tire (see Changing the Transfer case Tire) ........207–208 fluid checking ......273 Spark plugs, Transmission specifications .....278, 284–285 automatic operation ....159 fluid, checking and adding Special notice (automatic) ......269 ambulance conversions ....7 fluid, checking and adding utility-type vehicles ....6 (manual) .........272 Specification chart, fluid, refill capacities ....279...

Ford 2002 Ranger User Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Driving

Roadside Emergencies

Customer Assistance

Cleaning

Maintenance and Specifications

Accessories

Index

Quick Links

Table of Contents

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Questions and answers

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