Ski-Doo REV-XP 2009 Operator's Manual
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Ski-Doo REV-XP 2009 Operator's Manual

Ski-Doo REV-XP 2009 Operator's Manual

Safety, vehicle and maintenance information
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Summary of Contents for Ski-Doo REV-XP 2009

  • Page 2 RAVE™ DESS™ ROTAX™ SUMMIT™ HPG™ RER™ SC™ TRA™ Renegade™ MX Z™ SKI-DOO ® X™ GSX™ REV-XP™ E-TEC ® † † Trademark of Castrol Limited used under license. mmo2009-010 en AG ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

  • Page 3: Foreword

    Bombardier Recreational Prod- other property. ucts Inc. (BRP) warranty and a network of authorized SKI-DOO snowmobile About this Operator's dealers ready to provide the parts, ser- Guide vice or accessories you may require.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before you Go ..
  • Page 5 TABLE OF CONTENTS CONTROLS/INSTRUMENTS/EQUIPMENT (cont’d) 13) Tool Kit ............... 40 14) Grab Handle/Bumper .
  • Page 6 CANADA: 2009 SKI-DOO ® SNOWMOBILES ..............132...
  • Page 7 TABLE OF CONTENTS BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2009 SKI- ® SNOWMOBILES ............141 PRIVACY OBLIGATION/DISCLAIMER .
  • Page 8 TABLE OF CONTENTS _______________...

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    Avoid Gasoline Fires and See your authorized SKI-DOO dealer Other Hazards for available accessories for your vehi- Gasoline is extremely flammable and cle.

  • Page 11: Special Safety Messages

    SPECIAL SAFETY MESSAGES SEVERE INJURY OR DEATH can result if you do not follow these instructions: Everyone is a beginner the first time he sits behind the controls of a snowmobile regardless of previous experience in driving an automobile, a motorcycle or a motorboat.
  • Page 12 SPECIAL SAFETY MESSAGES Snowmobiling at night can be a delightful experience but because of reduced visibility, be extra cautious. Avoid unfamiliar terrain and be sure your lights are working. Always carry a flashlight and spare light bulbs. Never remove any original equipment from your snowmobile. Each vehicle has many built in safety features.
  • Page 13 Do not stud the track unless it has been approved for studs. At speed, a stud- ded track that has not been approved for studs could tear and separate from ve- hicle posing a risk of severe injury or death. See an authorized SKI-DOO dealer for current specific studding availability and applications.

  • Page 14: Riding The Vehicle

    We encourage you to have an Annual Safety Inspection of your snowmo- WARNING bile. Please contact an authorized SKI-DOO dealer for further details. Fi- Always use a wide base snowmo- nally, we urge you to visit an authorized bile mechanical stand to properly...
  • Page 15 RIDING THE VEHICLE 12. Lights — The headlights, taillight WARNING and brake light are standard equip- All adjustable features should be ment. Be sure lights are clear of positioned at optimal setting. Se- dirt, slush or snow and are in good curely tighten all adjustment locks.

  • Page 16: How To Ride

    RIDING THE VEHICLE How to Ride – Tool kit (including at least pliers, screwdriver, adjustable wrench) Riding Gear – Knife Proper snowmobile clothing should – Flashlight. be worn. It should be comfortable Include other items depending on the and not too tight. Always check the length and time of your ride.

  • Page 17: Carrying A Passenger

    RIDING THE VEHICLE Standing Place both feet on the running boards. Knees should be flexed to absorb the shock from surface bumps. This is an effective position to see better and to shift weight as conditions dictate. Avoid abrupt stop. mmo2008-003-001 Posting A semi-sitting position with the body...

  • Page 18: Terrain/Riding Variations

    RIDING THE VEHICLE On snowmobiles allowing two passen- the operator must slow down. The op- gers, if you have an adult and a child for erator must also warn passengers of passenger, BRP recommends that the side hills, bumps, branches, etc. An child sits in the center location.
  • Page 19 RIDING THE VEHICLE stretches of “washboard” trails, the Traction for starting, turning or stop- kneeling position of one knee on the ping is much less than that on snow. seat can be adopted. This provides a Thus, these distances can be multi- certain amount of comfort, while at the plied manyfold.
  • Page 20 RIDING THE VEHICLE Downhill Unfamiliar Territory Downhill driving requires that you have Whenever you enter an area that is full control of your vehicle at all times. new to you, drive with extreme cau- On steeper hills, keep your center of tion.
  • Page 21 RIDING THE VEHICLE Obstacles and Jumping Road Crossing Unplanned jumps of snowdrifts, snow- In some cases, you will be approach- plow ridges, culverts or indistinguish- ing the road from a ditch or snowbank. able objects can be dangerous. You Choose a place where you know you can avoid them by wearing the proper can climb without difficulty.

  • Page 22: Environment

    RIDING THE VEHICLE Safari Riding travel from area to area. Do not violate this privilege by chasing or harassing Before starting out, designate a “trail wildlife. Fatigue and exhaustion can boss” to lead the party and another per- lead to animal's death. Avoid areas son to follow-up at the end of the party.
  • Page 23 Remember, whether you're driving a high perfor- there is a link between protecting your mance Ski-Doo, a sporty MX Z snow- environment and your own safety. mobile or any other make or model, Respect wildlife and be particularly show you know what you're doing.

  • Page 24: Traction Enhancing Products

    However, you MUST al preferences, your riding style, and only use the BRP approved type how your suspension is adjusted. stud for use on these Ski-Doo snowmobiles. DO NOT EVER use WARNING conventional studs as the track thickness is thinner then other If the front and rear of the snow- standard tracks.

  • Page 25: Acceleration

    TRACTION ENHANCING PRODUCTS Understeering WARNING In certain conditions, the use of studs To prevent surprises that could on the track could make the snowmo- lead to a loss of control of the bile prone to understeering if the skis snowmobile, possibly resulting are not equipped with more aggressive in serious injury or death: ski carbide runners, see illustration.

  • Page 26: Effects Of Having A Studded Track On The Life Of The Snowmobile

    TRACTION ENHANCING PRODUCTS Effects of Having a Installation of Studs on Studded Track on the BRP Approved Tracks Life of the Snowmobile WARNING The use of traction enhancing products can increase the load and the stress on Never stud a track that has not certain snowmobile components, as been approved for studs.

  • Page 27: Maintenance/Replacement

    TRACTION ENHANCING PRODUCTS – Delamination of the rubber WARNING – Broken rods – See an authorized SKI-DOO – Broken studs (studded tracks) dealer for current specific stud- – Bent studs (studded tracks) ding availability and applica- – Missing studs tions.

  • Page 28: Hang Tag

    HANG TAG 704901107 vmo2006-005-009_en mmo2008-003-053_en ® SUMMIT — NORTH AMERICA mmo2008-003-054_en SUMMIT — EUROPE _______ ________ SAFETY INFORMATION...

  • Page 29: Important On-Product Labels

    If missing or damaged, the decals can be replaced free of charge. See an au- thorized SKI-DOO dealer. Please read the following instructions carefully before operating this snow- mobile. mmo2008-003-068_a...
  • Page 30 IMPORTANT ON-PRODUCT LABELS mmo2007-009-051 INSTRUCTION 2 WARNING This guard must ALWAYS be in place when engine is running. Beware of rotating parts _ they could cause injuries or catch your clothing. AVERTISSEMENT mmo2008-003-065_a Ce garde-courroie doit TOUJOURS être en place lorsque le moteur fonctionne.
  • Page 31 IMPORTANT ON-PRODUCT LABELS NEVER SIT IN CARGO AREA. Exceeding maximum cargo load may affect steering control and braking abilit y. MAXIMUM cargo load : XX Kg / XX Lbs. DO NOT SIT HERE/ NE PAS S’ASSEOIR ICI mmo2008-003-006_a INSTRUCTION 6 mmo2009-003-004_en INSTRUCTION 9 This vehicle is designed for one (1) operator...
  • Page 32 IMPORTANT ON-PRODUCT LABELS WARNING mmo2008-003-052_en INSTRUCTION 13 - MODELS WITH TRACK APPROVED FOR STUDS xxxx xxxx xxxx xxxx xxxx xxxx mmo2007-009-070 INSTRUCTION 14 mmo2009-003-006_a INSTRUCTION 15 - GTX ONLY - NOT SHOWN mmo2009-003-014_en INSTRUCTION 16 - E-TEC ONLY _______ ________ SAFETY INFORMATION...

  • Page 33: Vehicle Information

    VEHICLE INFORMATION _______________...

  • Page 34: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment do not apply or are optional on some models. 10,13 mmo2008-003-058_b TYPICAL 18,19 mmo2008-003-057_b TYPICAL ______________...

  • Page 35: Handlebar

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2009-003-007_a TYPICAL mmo2008-003-069_c mmo2008-008-011_b RENEGADE EUROPEAN MODELS ONLY TYPICAL 1. Throttle lever 1) Handlebar 2. To accelerate 3. To decelerate The handlebar controls the steering of the snowmobile. As the handlebar WARNING is rotated to right or left, the skis are Test the throttle lever operation turned right or left to steer the snow- mobile.

  • Page 36: Parking Brake Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTICE Parking brake position can vary depending on brake pads wear. Ensure when the parking brake is applied that the vehicle stays securely in place. NOTE: Locking lever can be adjusted in two different positions. mmo2008-008-012_b TYPICAL 1. Brake lever 2.

  • Page 37: Engine Stop Switch

    We recommend the purchase of ad- engine. ditional keys from your authorized SKI-DOO dealer. If you have more than one DESS-equipped SKI-DOO snow- DESS (Digitally Encoded Security mobile, each can be programmed by System)

  • Page 38: Choke Lever

    TYPICAL gine. See an authorized SKI-DOO 1. Start/Electronic Reverse button dealer for servicing. 2. Headlights dimmer switch 3. Heating grips 4. Heating throttle lever 7) Choke Lever 5.
  • Page 39 CONTROLS/INSTRUMENTS/EQUIPMENT Models with Analog/Digital Gauge mmo2007-009-043_b mmo2007-003-003_b HEATING INTENSITY DISPLAY 1. Less heat TYPICAL 1. Heating grip switch 2. More heat 2. Hot 3. Warm Heating grips will be in OFF position 4. Off when there are no bars displayed on the gauge.

  • Page 40: Rewind Starter Handle

    CONTROLS/INSTRUMENTS/EQUIPMENT Mode/Set Button Models with Multifunction Analog/Digital Gauge This button can be used instead of the two buttons on top of the analog/ digital gauge to facilitate gauge adjust- ments. – When pressed upward, it has the same functions as the MODE (M) button.

  • Page 41: Adjustable Mirrors

    CONTROLS/INSTRUMENTS/EQUIPMENT – When riding in deep powder snow. Seat latch is located at the front of the seat. – When following another snowmo- bile in high snow conditions. mmo2007-009-071_a SEAT BASE 1. Seat latch mmo2007-009-018_a 2. Operator's Guide location TYPICAL — REMOVE BELT GUARD 1.

  • Page 42: Tool Kit

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-074 SEAT INSTALLED mmo2007-009-073_a Step 1: Pull and hold seat latch WARNING Step 2: Pull seat with a rearward movement Make sure seat is securely latched before riding. Seat Installation NOTICE Riding the vehicle with 13) Tool Kit any objects between the seat and the fuel tank could damage the fuel A tool kit containing tools for basic tank.

  • Page 43: Gauge

    NOTE: The gauge is factory preset in Imperial units but it is possible to mmo2008-003-055_a change it to metric units, contact an REAR authorized SKI-DOO dealer for unit 1. Grab handle/bumper settings. NOTICE Do not use skis to pull or lift snowmobile.
  • Page 44 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2008-003-014 LH PORTION OF GAUGE Tachometer (RPM) Measures engine revolution minute (RPM). Multiply by 1000 to ob- tain the actual revolutions. mmo2008-003-019 RH PORTION OF GAUGE Pilot Lamps mmo2008-003-024_a TYPICAL — PILOT LAMPS ______________...
  • Page 45 CONTROLS/INSTRUMENTS/EQUIPMENT See table below for usual pilot lamps information. MESSAGE DISPLAY PILOT (X AND BEEPER DESCRIPTION LAMP(S) ON LIMITED PACKAGE ONLY) 4 short Injection oil level is low. Stop vehicle in beeps every LOW OIL a safe place then, replenish injection oil 2 minutes reservoir.
  • Page 46 CONTROLS/INSTRUMENTS/EQUIPMENT The digital display is factory preset in Imperial units but it is possible to change it to metric units, contact an authorized SKI-DOO dealer for unit settings. mmo2008-003-013_c 1. Odometer mode B) Trip Meter “A” or “B” Trip meters records distance travelled since it has been reset.
  • Page 47 Multifunction digital display that sup- plies several real time useful infor- mation to the driver either in Eng- lish or French, contact an authorized SKI-DOO dealer for language settings. mmo2008-003-013_c 1. Trip hour meter (HrTRIP) mode WARNING Press and hold the SET (S) button to re- Reading the gauge digital display set.
  • Page 48 CONTROLS/INSTRUMENTS/EQUIPMENT DISPLAY FEATURES REFER TO FUNCTIONS TOPICS Speedometer Tachometer (RPM) Odometer mmo2007-009-066_q Trip meter “A” or “B” MULTIFUNCTION DISPLAY 1. Display 1 Trip hour meter 2. Display 2 Clock Use MODE (M) button to select the de- sired display, then proceed as follows: Fuel level Altitude Top speed...
  • Page 49 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_o mmo2007-009-066_n 1. RPM mode B) Tachometer (RPM) Press the MODE (M) button to confirm In addition of the analog type tachome- selection or wait 5 seconds. ter, RPM can also be displayed via the multifunction display. Engine RPM can be displayed on dis- play 1 or display 2.
  • Page 50 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_p mmo2007-009-066_k 1. Trip meter (TRIP A/TRIP B) mode F) Clock Press and hold the SET (S) button to re- Electric Start Models set. Press the SET (S) button to select clock NOTE: On E-TEC models, resetting mode. TRIP B mode will also reset TOTAL FU- EL CONSUMPTION.
  • Page 51 CONTROLS/INSTRUMENTS/EQUIPMENT Press the MODE (M) button to save clock set-up and exit mode. G) Fuel Level Bar gauge that continuously indicates the amount of fuel left in the fuel tank. mmo2007-009-066_n 1. Altitude mode The following symbol appears when al- titude mode is selected.
  • Page 52 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_m mmo2007-009-066_m While display flashes, press the Press and hold the SET (S) button with- SET (S) button to select top speed in 5 seconds to reset. (TOP_SPD) mode. mmo2007-009-066_w mmo2007-009-066_n J) Average Speed 1. Top speed (TOP_SPD) mode Records vehicle average speed since it Press the MODE (M) button to confirm has been reset.
  • Page 53 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_n mmo2007-009-066_w 1. Vehicle average speed (AVR_SPD) mode K) Heated Grips Heating Intensity Press the MODE (M) button to confirm selection or wait 5 seconds. Bar gauge that indicates heating inten- sity. HEATING GRIPS SWITCH Refer to more details. mmo2007-009-066_o To reset, press the MODE (M) to select mode.
  • Page 54 CONTROLS/INSTRUMENTS/EQUIPMENT Press the MODE (M) button to confirm selection or wait 5 seconds. mmo2007-009-044_a HEATING THROTTLE LEVEL mmo2007-009-066_o 1. Operating range N) Total Fuel Consumption M) Instant Fuel Consumption 600 HO E-TEC Models Only 600 HO E-TEC Models Only Records vehicle average fuel con- Calculates vehicle average fuel con- sumption since it has been reset.

  • Page 55: Holding Strap

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_n mmo2007-009-066_p 1. Total fuel consumption (TC) mode 1. Trip meter (TRIP B) mode TC appears when the mode is select- Press and hold the SET (S) button to re- set. mmo2008-003-021_a TYPICAL mmo2007-009-066_w Press the MODE (M) button to confirm O) Message Display selection or wait 5 seconds.

  • Page 56: Storage Compartment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTICE Always readjust suspen- WARNING sion according to the load. The ca- This strap is not for towing, lift- pacity of this rack is limited, the MA- ing or other purpose than tempo- XIMUM cargo load is 15.8 Kg (35 lb). rary use as a grab handle during Ride at very low speed when loaded.
  • Page 57 CONTROLS/INSTRUMENTS/EQUIPMENT WARNING Any passenger must be able to firmly lay is feet on the footrests and keep his hands on the grab handles at all times when seated. Respecting those physical crite- ria is important to ensures that the passenger is stable and to reduce the risks of ejection.

  • Page 58: Rear Grab Handles

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2008-003-027_a mmo2008-003-022_a 1. Retaining device PASSENGER LH GRAB HANDLE 1. Switch When seat rests in its position, firmly 2. LH grab handle push seat down to latch. 23) Electric Visor Jack NOTE: A distinctive snap will be felt. Connector Double check that the seat is secure by giving it a tug to confirm proper latch- An electric visor can be connected to...
  • Page 59 CONTROLS/INSTRUMENTS/EQUIPMENT How to Use the C-Type Hitch Detach hitch from its support by re- moving the hairpin. mmo2008-003-072_a TYPICAL 1. Hairpin 2. Rod NOTICE To avoid damages to the vehicle, always release hitch from its mmo2008-003-070_a support. Ensure hitch moves freely 1.

  • Page 60: Fuel And Oil

    FUEL AND OIL Recommended Fuel This precaution is in order to reduce the risk of frost buildup in carburetors or Use unleaded gasoline available from other fuel system components which most service stations or oxygenated may lead, in certain cases, to severe fuel containing a maximum total of damage to engine.

  • Page 61: Recommended Oil

    FUEL AND OIL Recommended Oil NOTICE mismatch reservoir cap with fuel tank cap. Oil reservoir cap is identified OIL. RECOMMENDED ENGINES INJECTION OIL 500SS XP-S synthetic 600 HO E-TEC blend mmo2007-009-021_a 800R Power TEK TYPICAL 1. Injection oil reservoir 2. Level marks (1/4, 1/2, 3/4) NOTICE These engines were specifically developed and tested...

  • Page 62: Operating Instructions

    500 km (300 miles), of operation Choke Application whichever comes first, your snow- mobile be checked by an authorized Initial Cold Starting When MAINTE- SKI-DOO dealer. Refer to Temperature is Below - 10°C NANCE INFORMATION section. (+ 15°F) NOTE: Do not operate the throttle Engine Starting Procedure lever with the choke lever on.

  • Page 63: Engine Starting Procedure (600 Ho E-Tec)

    OPERATING INSTRUCTIONS Manual Start Models Grab rewind starter handle, pull handle slowly until a resistance is felt, then hold handle firmly and pull vigorously to start engine. Electric Start Models Depress the START/RER button to en- A06H1KA gage the electric starter and start the 1.

  • Page 64: Riding Conditions And Your Snowmobile

    Sea level up to 600 m mmo2008-005-012_a (Europe) (2000 ft) 1. Clip installation location Refer to an authorized SKI-DOO dealer Wind the rope tightly around drive pul- for proper calibration modifications if ley. When pulled, pulley must rotate required. counterclockwise.

  • Page 65: Vehicle Warm-Up

    - 20°C (- 4°F), carburetor(s) must be recalibrated to avoid en- NOTE: It is not recommended to let gine damage. Refer to an authorized engine running at idle speed for more SKI-DOO dealer. than 10 minutes. Disengage parking brake. Hard Packed Snow Summit Series...

  • Page 66: Reverse (Rer)

    OPERATING INSTRUCTIONS Reverse (RER) Shifting in Forward When the engine is running, depress- With the snowmobile completely ing the RER button will slow down en- stopped and engine running at idle, gine RPM to almost a stop and advance press and release the RER button. the ignition timing to invert crankshaft RER pilot lamp will stop.

  • Page 67: Post-Operation Care

    OPERATING INSTRUCTIONS DRIVE BELT MAIN- bile, refer to in the TENANCE PROCEDURE section and tow at moderate speed. NOTICE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system. In an emergency situation only, if a rigid tow bar is not available, a rope can be used provided you proceed with extra...

  • Page 68: Tune Your Ride

    It may be nec essary to read- shocks. These can be rebuilt or recal- just center spring after adjusting front ibrated. See an authorized SKI-DOO springs for instance. Test run the dealer. snowmobile under t he same condi- tions;...

  • Page 69: Rear Springs Preload

    TUNE YOUR RIDE position, etc. Change one adjustment Reference Table and retest. Proceed methodically until ”C” WHAT TO DO you are satisfied. 50 to NOTICE Whenever adjusting rear 75 mm No adjustment required suspension, check track tension and (2 to 3 in) adjust as necessary.

  • Page 70: Center Spring Preload

    TUNE YOUR RIDE Reference Table STEERING WHAT TO DO BEHAVIOR Easy to turn No adjustment required (neutral) mmo2007-009-006_a Harder to turn Adjusted too soft, increase TYPICAL — SC-5M — LH SIDE (oversteering) preload 1. Adjust spring preload Very easy to turn Adjusted too hard, decrease (understeering) preload...

  • Page 71: Coupling Blocks

    TUNE YOUR RIDE Reference Table Deep Snow Riding When operating the snowmobile in WEIGHT TRANSFER WHAT TO DO deep snow, it may be necessary to vary (SKI PRESSURE) stopper strap length and/or riding posi- tion, to change the angle at which the Comfortable: good weight No adjustment track rides on the snow.

  • Page 72: Rear Shock Compression Damping

    TUNE YOUR RIDE mmo2007-009-014_a COUPLING BLOCK — LEFT SIDE VIEW A33F4HA (“L” — LEFT EMBOSSED ON BLOCK) TYPICAL 1. Position 1 (minimum) 1. Low speed compression adjuster 2. Position 2 (minimum/intermediate) (flat screwdriver) 3. Position 3 (intermediate/maximum) 2. High speed compression adjuster 4.
  • Page 73 TUNE YOUR RIDE Reference Table HANDLING WHAT TO DO Good: steering No adjustment required comfortable to turn Bad: steering too easy Adjusted too soft, to turn increase spring preload Bad: steering too hard Adjusted too hard, to turn decrease spring preload mmo2008-003-036_a CAM TYPE PRELOAD 1.

  • Page 74: Vehicle Behavior Related To Suspension Adjustment

    TUNE YOUR RIDE Vehicle Behavior Related to Suspension Adjustment PROBLEM CORRECTIVE MEASURES Check ski alignment and camber angle adjustment. See an authorized SKI-DOO dealer. Reduce ski ground pressure. Front suspension wandering – Reduce front suspension spring preload. – Increase center spring preload.

  • Page 75: Vehicle Transportation

    VEHICLE TRANSPORTATION Make sure that oil reservoir and fuel tank caps are properly installed. Tilt bed trailers can easily be equipped with a winch mechanism to afford ma- ximum safety in loading. Simple as it may seem, never drive your snowmo- bile onto a tilt bed trailer or any other kind of trailer or vehicle.
  • Page 76 VEHICLE TRANSPORTATION ______________...

  • Page 77: Maintenance Information

    MAINTENANCE INFORMATION _______________...

  • Page 78: Maintenance Schedule

    If not, see your authorized SKI-DOO dealer. Other important items in the maintenance schedule that are more difficult and re- quire special tools are best performed by your authorized SKI-DOO dealer. WARNING Turn off the engine, remove tether cord cap and follow these maintenance procedures when performing maintenance.
  • Page 79 Cooling system (1) Retighten to specified torque. Coolant (2) RAVE valves must be cleaned Crankshaft PTO seal by an authorized SKI-DOO dealer. RAVE valves RAVE valves solenoid (E-TEC and Power TEK) Injection oil filter Oil injection pump (500SS and 800R)
  • Page 80 LEGEND DRIVE SYSTEM (5) Adjust drive belt height and Drive belt have the tension checked by Drive pulley an authorized SKI-DOO dealer at every belt replacement. Driven pulley Brake fluid (6) Tightening torque of drive pulley must be checked Brake hose, pads and disk...
  • Page 81 L: LUBRICATE EVERY YEAR OR 3200 KM (2000 mi) R: REPLACE EVERY 2 YEARS OR 6000 KM (3700 mi) *: TO BE PERFORMED BY AN *STORAGE AUTHORIZED SKI-DOO DEALER *PRESEASON PART/TASK LEGEND ELECTRICAL SYSTEM (11) Before installing new spark Spark plugs (500SS and 800R)

  • Page 82: 10-Hour Inspection

    10-HOUR INSPECTION We suggest that after the first 10 hours or 500 km (300 mi) of operation, whichever comes first, your vehicle be inspected by an authorized SKI-DOO dealer. The initial maintenance is very important and must not be neglected.

  • Page 83: Maintenance Procedures

    362) or with distilled water and an- 1. Intake silencer prefilter tifreeze solution (50% distilled water, If the prefilter as to be cleaned or re- 50% antifreeze). placed, see an authorized SKI-DOO dealer. Exhaust System Engine Coolant Exhaust System Verification...

  • Page 84: Spark Plugs (500Ss/800R)

    Spark Plugs (600 HO E-TEC) Spark plugs inspection or replace- mmo2008-008-009 ment must be done by an authorized 1. 19 mm socket SKI-DOO dealer. 2. Screwdriver rod 5. Clean spark plugs and cylinder WARNING heads with pressurized air if pos- To avoid serious fire hazard, never sible.

  • Page 85: Brake Fluid

    MAINTENANCE PROCEDURES 4. Loosen the three bolts retaining Brake Fluid Level the engine stopper to the engine NOTICE Vehicle must be on a lev- support without removing them. el surface before checking any fluid levels. Check brake fluid (DOT 4) in reservoir for proper level.

  • Page 86: Drive Belt Guard

    MAINTENANCE PROCEDURES NOTICE Use only the recommend- Pour recommended oil in chaincase ed type of oil when servicing. Do not by the filler hole until oil comes out by mix synthetic oil with other types of the magnetic check plug hole. Rein- oil.

  • Page 87: Drive Belt

    1. Tabs or distorted spare belt. Contact an au- thorized SKI-DOO dealer. Position the grommet over the retain- ing rod. It may be necessary to slightly Drive Belt Replacement and lift the console to make room.
  • Page 88 MAINTENANCE PROCEDURES mmr2008-042-003_a DRIVEN PULLEY - RING TYPE 1. Lock nut mmo2008-003-043 2. Adjustment ring INSERT TOOL To loosen the lock nut, use the follow- 5. Loosen lock nut by turning the tool ing tools from the tool kit. counterclockwise (± 4 turns). mmo2008-003-039 SCREWDRIVER PIN mmo2008-003-040...
  • Page 89 DRIVE BELT INSTALLATION AND AD- JUSTMENT Drive Belt Installation and Adjustment NOTE: The drive belt adjustment must be checked by an authorized SKI-DOO dealer each time a drive belt is installed mmr2008-042-002 and should be rechecked after 50 k m (30 miles).
  • Page 90 MAINTENANCE PROCEDURES 2. Turn adjustment ring counterclock- wise (± 1 turn) then, manually ro- tate drive belt to position it properly between pulley sheaves. Repeat this procedure until drive belt cord reaches the edge of the driven pul- ley. mmo2008-003-076_a INCORRECT POSITION 1.
  • Page 91 Repeat until creep- 3. Screwdriver pin ing stops. Insert and set the 18 mm socket end NOTE: After a drive belt replacement, on the locking nut inside the adjust- have the tension checked by an autho- ment ring. rized SKI-DOO dealer. _______________...
  • Page 92 MAINTENANCE PROCEDURES Drive Belt Replacement (Screw NOTE: The maximum drive belt life Type Adjuster) span is obtained when the arrow on the drive belt is directed toward the Drive Belt Removal front of the vehicle. This will ensure that correct direction of rotation is re- 1.
  • Page 93 MAINTENANCE PROCEDURES 4. Keep the set screws from turning using a 3 mm Allen key and loosen both lock nuts using a 10 mm open wrench. mmo2009-010-003_a 1. Set screw 2. Lock nut 3. Steel ring 7. Keep the set screws from turn- ing and tighten the lock nuts to- mmo2009-010-002_a wards the adjuster hub to 5 N•m...

  • Page 94: Drive Pulley

    MAINTENANCE PROCEDURES The drive pulley is factory calibrated to transmit maximum engine power at a predefined RPM. Factors such as am- bient temperature, altitude or surface condition may vary this critical engine RPM thus affecting snowmobile effi- ciency. This adjustable drive pulley allows set- ting maximum engine RPM to maintain mmo2008-003-056_a maximum power.

  • Page 95: Track

    RPM is increased by injury including the possibility of 400 RPM. death. Procedure See your SKI-DOO dealer to main- tain or service the drive pulley. Im- Just loosen locking nut enough to pull proper servicing or maintenance calibration screw partially out and ad- may affect performance and re- just to desired position.
  • Page 96 Track Tension and Alignment inserts or guides are noted; contact an NOTE: Track tension and alignment authorized SKI-DOO dealer. are interrelated. Do not adjust one without the other. Snowmobiles Equipped with Traction Enhancing Products...
  • Page 97 If correct tension is unattainable, con- bly resulting in the loss of a leg or tact an authorized SKI-DOO dealer. other serious injury. Start the engine and accelerate slightly so that track barely turns. This must be done in a short period of time (about 5 seconds).

  • Page 98: Suspension

    MAINTENANCE PROCEDURES A01F05A 1. Guides mmo2008-003-047_b 2. Slider shoes TYPICAL 3. Equal distance 1. Retighten to 48 N•m (35 lbf•ft) If off center, perform alignment as fol- 5. Restart engine and rotate track lows: slowly to recheck alignment. 6. Reposition snowmobile on ground. WARNING 7.

  • Page 99: Skis

    If fuse has burnt out, source of mal- tie rods, ball joints, ski bolts, ski legs, function should be determined etc.). If necessary, contact an autho- and corrected before restarting. rized SKI-DOO dealer. See an authorized SKI-DOO dealer for servicing. _______________...
  • Page 100 MAINTENANCE PROCEDURES 600 HO E-TEC Manual Start Fuse Location 500SS/800R Manual Start mmo2008-008-028_a TYPICAL - RH SIDE OF ENGINE COMPARTMENT mmo2007-009-017_a 1. 5 A start/RER fuse RH SIDE OF ENGINE COMPARTMENT 1. 15 A headlight fuse (RED/ORANGE wire) 600 HO E-TEC Electric Start 2.

  • Page 101: Lights

    MAINTENANCE PROCEDURES Lights Always check light operation after bulb replacement. Headlights Bulb Replacement NOTICE Never touch glass portion of an halogen bulb with bare fingers, mmo2007-009-022_a it shortens its operating life. If glass 1. Rubber boots is touched, clean it with isopropyl al- cohol which will not leave a film on 4.

  • Page 102: Body

    MAINTENANCE PROCEDURES mmo2007-009-023_a TYPICAL 1. Knobs mmo2008-003-075_a TYPICAL Taillight Bulb Replacement 1. Latches If taillight bulb is burnt, expose the bulb To remove a side panel, open it then lift by removing the red plastic lens. To re- it up. Free the lower hinge from its slot, move, unscrew the 2 lens screws.
  • Page 103 MAINTENANCE PROCEDURES NOTICE Never clean plastic parts or hood with strong detergent, de- greasing agent, paint thinner, ace- tone, products containing chlorine, etc. Wax painted portion of the vehicle for better protection. NOTE: Apply wax on glossy finish only. ______________...

  • Page 104: Storage And Preseason Preparation

    STORAGE AND PRESEASON PREPARATION E-TEC system offers a built-in engine WARNING lubrication function can be initiated by Have an authorized SKI-DOO deal- the operator. er inspect fuel and oil systems in- To engage procedure, do the following: MAINTE- tegrity as specified in NANCE SCHEDULE 1.

  • Page 105: Preseason Preparation

    ECM will turn the engine off. Remove tether cord. NOTICE Do not start the engine during storage period. Preseason Preparation To prepare your snowmobile, refer to an authorized SKI-DOO dealer. NOTICE On 500SS and 800R en- gines, have carburetors cleaned-up before restarting engine. ______________...
  • Page 106 STORAGE AND PRESEASON PREPARATION ______________...

  • Page 107: Technical Information

    TECHNICAL INFORMATION ______________...

  • Page 108: Vehicle Identification

    These numbers are required by the authorized SKI-DOO mmo2007-002-006_a dealer to complete warranty claims 800R POWER TEK ENGINE properly.

  • Page 109: Declaration Ce Of Conformity

    The EC-Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001...

  • Page 110: Epa Certified Engines

    EPA Emission Regulations Engine Emissions Information All 2009 SKI-DOO snowmobiles man- ufactured by BRP are certified to the Manufacturer's Responsibility EPA as conforming to the require- ments of the regulations for the control Beginning with 2009 model year en-...

  • Page 111: Specifications

    SPECIFICATIONS 500SS Models MODEL 500SS ENGINE Rotax 593, liquid cooled w/Reed Engine type valve, RAVE Cylinders Displacement cc (in 597 (36.4) Bore mm (in) 76 (3) Stroke mm (in) 65.8 (2.6) Maximum horsepower RPM 8000 RPM Carburetion 2 x TM-40 Exhaust system Single tuned pipe, baffle muffler DRIVE SYSTEM...
  • Page 112 SPECIFICATIONS MODEL 500SS DRIVE SYSTEM (CONT'D) Deflection 30-35 mm (1-3/16 - 1-3/8 in) Track tension Force 7.3 kg (16 lb) Equal distance between edges of Track alignment track guides and slider shoes SUSPENSION Front suspension REV-XP GSX/MX Z Trail/ Motion control Summit/GTX Can/US: HPG T/A aluminum/Europe: Front shock...
  • Page 113 SPECIFICATIONS MODEL 500SS DIMENSIONS GSX/MX Z 2890 mm (113.8 in) Vehicle overall length 3110 mm (122.4 in) Summit 3200 mm (126 in) MX Z/GSX/GTX/ Vehicle overall width 1217 mm (47.9 in) Summit GSX Sport 198 kg (437 lb) MX Z TNT 181 kg (399 lb) Dry weight MX Z Trail...
  • Page 114 SPECIFICATIONS 600 HO E-Tec Models MODEL 600 HO E-TEC ENGINE Rotax 593, liquid cooled w/Reed Engine type valve, 3D-RAVE Cylinders Displacement cc (in 594.4 (36.3) Bore mm (in) 72 (2.8) Stroke mm (in) 73 (2.9) Maximum engine speed 8100 RPM Fuel injection system E-TEC Direct injection Exhaust system...
  • Page 115 SPECIFICATIONS MODEL 600 HO E-TEC DRIVE SYSTEM (CONT'D) MX Z X (Can/US)/ 31.8 mm (1.25 in) Renegade MX Z X TNT (European model)/ 31.8 mm (1.25 in) Track profile height Adrenaline (European model) Summit 57.15 mm (2.25 in) Others 25.4 mm (1 in) Deflection 30-35 mm (1-3/16 - 1-3/8 in) Track tension...
  • Page 116 SPECIFICATIONS MODEL 600 HO E-TEC ELECTRICAL SYSTEM 12V/360 W Lightning system output 55 V/1100 W Headlights bulb HI/LOW beam 2 x 60/55 Watts (H-4) Taillight bulb Type NGK PZFR6F Not adjustable Spark plug 0.8 + 0 mm/- 0.1 mm (.031 + 0 in/- .004 in) FUSES Fuse Refer to...
  • Page 117 SPECIFICATIONS MODEL 600 HO E-TEC FLUIDS Recommended fuel type Premium unleaded Inside (91 (RON + MON)/2) North America Minimum octane Outside 95 RON North America XP-S Synthetic Blend 2-stroke oil Recommended oil (engine) (P/N 293 600 101) Brake system fluid GTLMA (DOT 4) Oil type (chaincase) XP-S synthetic chaincase oil...
  • Page 118 SPECIFICATIONS 800R Models MODEL 800R ENGINE Rotax 797, Power TEK, liquid Engine type cooled, 3-D RAVE Cylinders Displacement cc (in 799.5 (48.8) Bore 82 mm (3.2 in) Stroke 75.7 mm (3.0 in) Maximum engine speed 8150 RPM Carburetion 2 x TM-40 Exhaust system Single tuned pipe, baffle muffler DRIVE SYSTEM...
  • Page 119 SPECIFICATIONS MODEL 800R DRIVE SYSTEM (cont'd) All Renegade 31.8 mm (1.25 in) MX Z X 31.8 mm (1.25 in) Track profile height Summit 57.2 mm (2.25 in) Others 25.4 mm (1 in) Deflection 30-35 mm (1-3/16 - 1-3/8 in) Track tension Force 7.3 kg (16 lb) Equal distance between edges of...
  • Page 120 SPECIFICATIONS MODEL 800R ELECTRICAL SYSTEM Lightning system output 360 Watts @ 6000 RPM Headlights bulb HI/LOW beam 2 x 60/55 Watts (H-4) Taillight bulb 5/21 Type NGK BR9ECS Not adjustable Spark plug (0.75 ± 0.05 mm (.030 ± .002 in)) FUSES Fuse Refer to...
  • Page 121 SPECIFICATIONS MODEL 800R DIMENSIONS (cont'd) 1138 to 1179 mm Summit (except (44.8 to 46.4 in) HillClimb Edition) Ski stance Others 1195 mm (47 in) Summit 175 mm (6.9 in) Ski width Others 145 mm (5.7 in) FLUIDS Recommended fuel type Premium unleaded Inside (91 (RON + MON)/2)
  • Page 122 SPECIFICATIONS ______________...

  • Page 123: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 124: Technical Guidelines (500Ss And 800R)

    Install clean dry spark plug. – Start engine following usual starting procedure. If engine continues to flood, see an authorized SKI-DOO dealer. 4. No fuel to the engine (spark plug dry when removed). – Check fuel tank level; check condition of fuel and impulse lines and their con- nections.
  • Page 125 – Install a tether cord cap (DESS key) for which this snowmobile was pro- grammed. 3. Fouled/defective/worn spark plugs. – Clean/verify spark plug gap and identification number. Replace as required. 4. Too much oil supplied to engine. – Improper oil pump adjustment, refer to an authorized SKI-DOO dealer. ______________...
  • Page 126 1. Drive belt. – Check item 6 of ENGINE LACKS ACCELERATION OR POWER. 2. Incorrect track adjustment. – See MAINTENANCE PROCEDURES and/or an authorized SKI-DOO dealer for proper alignment and tension adjustments. 3. Pulleys misaligned. – Contact an authorized SKI-DOO dealer.

  • Page 127: Technical Guidelines (600 Ho E-Tec)

    2. Ignition timing is incorrect or there is an ignition system failure. – Contact an authorized SKI-DOO dealer. ENGINE MISFIRES. 1. Water in fuel. – Drain fuel system and refill with fresh fuel. 2. RAVE valves malfunction. – Have RAVE valves system inspect by an authorized SKI-DOO dealer. ______________...
  • Page 128 – Check item 3 of ENGINE LACKS POWER AND CLUTCH DOES NOT EN- GAGE. 2. Incorrect track adjustment. – See MAINTENANCE INFORMATION and/or an authorized SKI-DOO dealer for proper alignment and tension adjustments. 3. Engine. – See items 1, 2, 3 and 4 of ENGINE LACKS POWER AND CLUTCH DOES NOT ENGAGE.

  • Page 129: Monitoring System

    MONITORING SYSTEM Pilot Lamps, Messages and Beeper Codes Gauge pilot lamp(s) will inform you if an anomaly occurs or to inform you of a particular condition. mmo2008-003-024_a TYPICAL — PILOT LAMPS Pilot lamp can flash alone or in combi- nation with another lamp. This display is used as a complement of the pilot lamps to give you a brief description if an anomaly occurs or to...
  • Page 130 INFORMATION . If coolant level is correct and overheating persists, contact an autho- 4 short rized SKI-DOO dealer. Do not run the engine beeps if condition persists. Reduce speed or stop engine. Let engine cool down and restart. If overheating per- MUFFLER sists, contact an authorized SKI-DOO dealer.

  • Page 131: How To Read Fault Codes

    MONITORING SYSTEM PILOT MESSAGE LAMP(S) BEEPER DESCRIPTION DISPLAY 4 short Engine fault, see an authorized SKI-DOO CHECK ENGINE beeps dealer as soon as possible. Engine detonation (RPM is limited when this 4 short condition occurs). beeps – Ensure recommended fuel is used.
  • Page 132 MONITORING SYSTEM ______________...

  • Page 133: Warranty

    WARRANTY ______________...

  • Page 134: Brp Limited Warranty Usa And Canada: 2009 Ski-Doo

    All genuine Ski-Doo parts and accessories, installed by an authorized BRP dealer at the time of delivery of the 2009 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY...
  • Page 135 WARRANTY – Damage caused by abuse, abnormal use, neglect, use of the product on sur- faces other than snow, or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s Guide; – Damage resulting from accident, submersion, fire, theft, vandalism or any act of God;...
  • Page 136 WARRANTY The SKI-DOO engines are all EPA certified. Refer to the following table for details regarding the emission related components covered by the EPA. 600 HO EMISSION-RELATED COMPONENTS 500SS 800R E-TEC Carburetor Carburetor/Throttle Body Air Intake Adapter Reed Valve Rave Hose System...
  • Page 137 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Ski-Doo parts without charge for parts and labor, at any authorized BRP dealer during the warranty coverage period under the con- ditions described herein.
  • Page 138 If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below: In Canada BOMBARDIER RECREATIONAL PRODUCTS INC. SKI-DOO Customer Assistance Center 75, J.-A. Bombardier Street Sherbrooke, Québec J1L 1W3 Tel.: 819 566-3366 In USA BRP US INC.

  • Page 139: Brp International Limited Warranty: 2009 Ski-Doo

    All genuine Ski-Doo parts and accessories, installed by an authorized BRP distributor/dealer at the time of delivery of the 2009 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY...
  • Page 140 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a BRP distributor/dealer authorized to distribute Ski-Doo snow- mobiles in the country in which the sale occurred (“BRP distributor/dealer”);...
  • Page 141 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Ski-Doo parts without charge for parts and labor, at any authorized BRP distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 142 WARRANTY For countries within Europe, Middle East, Africa, Russia & CIS, please contact our European office: BRP EUROPE N.V. Customer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel.: + 32-9-218-26-00 For Scandinavian countries, please contact our Finland office: BRP FINLAND OY Service Department Ahjotie 30 Fin-96320 Rovaniemi...
  • Page 143 All genuine Ski-Doo parts and accessories, installed by an authorized BRP distributor/dealer (at the time of delivery of the 2009 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY...
  • Page 144 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a BRP distributor/dealer authorized to distribute Ski-Doo products in the country in which the sale occurred (“BRP distributor/dealer”);...
  • Page 145 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Ski-Doo parts without charge for parts and labor, at any authorized BRP distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 146 WARRANTY 9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized distributor/dealer's service manag- er or owner.
  • Page 147 PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our products, services and offers, please let us know by writing to the address below.
  • Page 148 If your address has changed or if you are the new owner of the vehicle, be sure to notify BRP by either: – Mailing one of the following card below; – North America Only: calling at 715 848-4957 (USA) or 819 566-3366 (Canada); – Notifying an authorized SKI-DOO dealer. In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC.
  • Page 149 It is the owner’s responsibility to notify BRP. STOLEN UNITS: If your personal vehicle is stolen, you should notify BRP or an au- thorized SKI-DOO dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 150 WARRANTY ______________...
  • Page 151 Bombardier Recreational Products Inc. 565 de la Montagne Street Valcourt, Québec, Canada J0E 2L0 T 450.532.2211 www.brp.com D ate: A ugust 27, 2008 ® Addendum to th e 2009 S ki-Do o O p erato r's G u id e D ear S ki-Doo owner, The 2009 S ki-Doo S um m it H illclim b m odel is designed for special purposes and m ay...

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