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dymax 38105 – 2000-EC Operation Manual

Ec silver series uv curing light source flood lamp system
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dymax 38105 – 2000-EC Operation Manual

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Summary of Contents for dymax 38105 – 2000-EC

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Operation Manual EC Silver Series Model 38105 – 2000-EC Model 38100 – 5000-EC Model 38110 – 1200-EC UV Curing Light Source Flood Lamp System Phone: (860) 482-1010 Fax: (860) 496-0608 w w w . d y m a x . c o m TM-051 PN 35903 Rev 04/16/08...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Unpacking and Inspection........................Page 3 Safety ..............................Page 4 General............................... Page 6 Specifications ............................. Page 7 Installation and System Interconnect ....................Page 10 Components Description........................Page 11 Operation............................Page 12 Maintenance............................Page 12 Troubleshooting ..........................Page 15 Spare Parts List..........................

  • Page 4: Unpacking And Inspection

    The enclosed Dymax EC Series UV Curing Light Source and Flood Lamp System was developed and manufactured by the DYMAX team, driven by a desire to best serve your needs. Before shipping, your EC Curing Lamp was thoroughly checked and tested for trouble-free performance.

  • Page 5: Safety

    UV curing technology has made it the process of choice for many manufacturers requiring a Cure on Demand™ assembly process. The purpose of this document is to provide information relating to the use of DYMAX UV curing systems. There are four common questions/concerns related to UV curing systems: UV exposure, high temperature surfaces, ozone, and bright visible light.
  • Page 6 Per manufacturer, 99.9+% UV blocking and meet ANSI Z87.1 and CSA Z94.3 requirements Meets ANSI X871.1 DYMAX also provides special order “shortwave” bulbs that emit primarily UVB and UVC light. Contact DYMAX directly for information regarding the use of “shortwave” bulbs.

  • Page 7: General

    GENERAL DYMAX EC Series UV (ultraviolet) light sources are general-purpose units for the curing of UV adhesives, coatings and inks. They have extensive use in a wide variety of applications such as bonding, potting, sealing and encapsulating. These light sources are extremely unique in that they offer exceptional versatility and expandability.

  • Page 8: Specifications

    SPECIFICATIONS GENERAL: Each light source consists of the following components: • A solid-state power supply that allows external electrical inputs and provides power to the lamp located in the lamp/reflector assembly housing. The power supply contains the ON/OFF power switch and hour-meter that are located on the left side of the front panel.
  • Page 9 Bulb Spectral Information Spectral Outputs for DYMAX 400Watt Flood Bulbs 38560 (Metal Halide) 36970 (Mercury) 36658 (Visible) Wavelength 2000 EC: ELECTRICAL See GENERAL specifications. PHYSICAL Lamp/Reflector Assembly Housing Dimensions: (approx.) 10.5” W x 9.0” D x 7.5”H. Lamp/Reflector Assembly Housing Weight: (approx.) 3.4 lbs.
  • Page 10 See GENERAL specifications for further information. Output Intensities (Typical) WAVELENGTH INITIAL INTENSITY (mW/cm2) UV-A* (365 nm) *Intensity measured using an Accu-Cal 50 radiometer calibrated and traceable to NIST. 5000 EC: Electrical See GENERAL specifications. Physical Lamp/Reflector Assembly Housing Dimensions (approx.) 6.75" W x 6.75" D x 8.0" H. Lamp/Reflector Assembly Housing Weight ....(approx.) 2.7 lbs.

  • Page 11: Installation And System Interconnect

    Physical Lamp/Reflector Assembly Housing Dimensions. (approx.) 10.5" W x 9.0" D x 7.5" H. Lamp/Reflector Assembly Housing Weight ......(approx.) 3.4 lbs. See GENERAL specifications for further information. Output Intensities (Typical) INITIAL INTENSITY WAVELENGTH (mW/cm UV-A * (365 nm) * Intensity 4.5” from bottom edge of lamp/reflector assembly housing with the beam focused, measured with an Accu-Cal 50 UV radiometer calibrated and traceable to NIST.

  • Page 12: Components Description

    Components Description 2000 EC: The Dymax 2000 EC is a general purpose UV light source with an effective curing area of approximately 8" x 8", making it ideal for batch processing or curing large areas. An optional special glass UV filter may be installed in the 2000 EC reflector to reduce UV-B and UV-C spectral emissions.

  • Page 13: Operation

    1200 EC: The Dymax 1200 EC is a focused beam UV lamp used for the curing of UV adhesives, coatings and inks. The unit's elliptical reflector provides an intense 1" x 6" area of UV energy 4.5" away from the lower edge of the lamp/reflector assembly housing.
  • Page 14 5. Remove the glass filter (if installed in the 2000-EC) by removing one retaining strap held by two (2) 8-32 x 3/8" button head screws with 3/32 hex wrench. If the optional glass filter is installed, loosen the two (2) 8-32 x 3/8"...

  • Page 15: Troubleshooting

    NOTE: IF THE LAMP DOES NOT IGNITE, REFER TO THE TROUBLESHOOTING SECTION OF THIS MANUAL. LAMP BASE REPLACEMENT KIT Installation Instructions: Turn off the power. Remove the power cord and connector cord from the unit. Remove the lamp/reflector assembly from the mounting stand and place it on a clean, flat surface with the lamp facing up.

  • Page 16: Troubleshooting

    CAUTION: IT IS IMPORTANT TO REPLACE THIS FUSE WITH THE SAME 6.25 AMP RATED, SLOW BLOW TYPE. 6. Slide the fuse holder back into the receptacle until it is fully seated, then rotate the cover upward until it latches. 7. Install the power cord and connect it to the electrical power source. 8.
  • Page 17 • LOT NUMBER OF ADHESIVE IN QUESTION (IF APPLICABLE). ALL RETURNS TO DYMAX CORPORATION MUST BE ACCOMPANIED BY A RETURN AUTHORIZATION NUMBER (RAN). THIS NUMBER MUST BE OBTAINED FROM THE DYMAX CUSTOMER SERVICE CENTER. TM-051 PN 35903 EC Series Models 38105, 38100, 38110 Rev 04/16/08 Artisan Technology Group - Quality Instrumentation ...

  • Page 18: Spare Parts List

    UV light. UV Radiometer (P/N 39561) Dymax offers an Accu-Cal 50 for monitoring the UV intensity of the EC-Series light sources. This radiometer is calibrated to measure UVA output (320-390 nm) wavelength.

  • Page 19: Definition Of Terms

    1. Ultraviolet A (UV-A) - UV of long wavelength from within approximately 400 to 320nm of the spectral band (4000 to 3200⊕) - predominately produced by Dymax Flood Lamps. 2. Ultraviolet B (UV-B) - UV of medium wavelength from within approximately 320 to 280nm - Dymax Flood Lamps produce some amount of their energy within this bandwidth.

  • Page 20: Warranty

    ® DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES, EXPRESSED OR IMPLIED, DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX. THOSE CORRECTIVE ACTIONS LISTED BELOW ARE LIMITED TO THIS AUTHORIZATION. WARRANTY CARD MUST BE RETURNED OR WARRANTY WILL BE VOID.
  • Page 21 DYMAX Corporation - 318 Industrial Lane - Torrington, CT 06790 - Phone: 860.482.1010 - Fax: 860.496.0608 - E-mail: info@dymax.com - www.dymax.com DYMAX Europe GmbH - Trakehner Strasse 3 - D-60487 Frankfurt am Main - Germany - Phone: +49 (0) 69 / 7165-3568 - Fax: +49 (0) 69 / 7165-3830 - E-mail: dymaxinfo@dymax.de - www.dymax.de DYMAX UV Adhesives &...
  • Page 22 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

This manual is also suitable for:

381000-5000-ec38110-1200-ec38105–2000-ec

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