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Summary of Contents for dymax ECE ZIP Shutter
- Page 1 ECE ZIP™ Shutter For Use with Dymax ECE Flood Lamp Systems Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...
- Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Description of the ECE ZIP Shutter........................... 5 System Components ................................ 6 Assembly and Setup ............................7 Unpacking and Inspecting Your Shipment ........................7 Parts Included in the ECE ZIP Shutter (PN 40885) ......................7 Installation and System Interconnect ..........................8 Operation ..............................11 Maintenance ..............................12 Check and Adjust Curtain Drive-Belt Tension ........................ -
Page 4: Introduction
Intended Audience Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel. If you are new to UV light curing and do not understand the instructions, contact Dymax Application Engineering to answer your questions before using the equipment. -
Page 5: Specific Safety Considerations
The ECE ZIP Shutter is compatible with Dymax ECE 2000 and ECE 5000 flood lamps. The shutter can be used as an integral part of the Dymax ECE light shield. -
Page 6: System Components
Dymax ECE ZIP™ Shutter User Guide System Components Figure 1. ECE ZIP Shutter Component Diagram Digital Potentiometer (Timer) (1) - The operator sets the shutter’s “open time” using the digital potentiometer (timer) on the control panel. The shutter’s “open time” can be set from 1 to 99 seconds. -
Page 7: Assembly And Setup
Assembly and Setup Unpacking and Inspecting Your Shipment When your ECE Zip Shutter arrives, inspect any boxes for damage and notify the shipper immediately of box damage. Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. -
Page 8: Installation And System Interconnect
ECE 5000 Flood Lamp 1. Remove the Mounting Plate from the ZIP Shutter by removing the four M4 x 8 mm flat head screws (Figure 3). Figure 3. ECE ZIP Shutter with Mounting Plate Installed M4 x 8 mm Flat Head Screws... - Page 9 Dymax ECE ZIP™ Shutter User Guide Figure 6. Attach Mounting Plate to Figure 7. Attach Air Plenum to Filler Reflector Housing Plate/Reflector Assembly 4. Install the Lamp Housing Assembly into the ZIP Shutter and attach it with four M4 x 8 screws (Figure 9).
- Page 10 Dymax ECE ZIP™ Shutter User Guide ECE 2000 Flood Lamps NOTE: If the ZIP Shutter and Lamp Assembly are NOT installed into a Light Shield, the Glass Containment Shield must be installed. 1. Install the Glass Shield (if applicable) (Figure 10).
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Page 11: Operation
5. Connect Power Cord to J1 on rear of Power Supply (2). Operation 1. Check that the ECE ZIP Shutter is in the closed position and load parts to be cured on the Light Shield work surface (preferably in line with the center of the shutter). -
Page 12: Maintenance
Check and Adjust Curtain Drive-Belt Tension Figure 15. Belt Tension Adjustment Dymax recommends that the Curtain Drive-Belt's tension be checked at least once every three months. Follow the instructions below to check the tension. 1. Turn off and disconnect the Lamp Reflector Housing from the external AC source. -
Page 13: Shutter Curtain Assembly Replacement
1. Remove the Flood Lamp Reflector Assembly from the ECE ZIP Shutter and flip the Shutter onto its top. 2. Remove the bottom cover of the ECE ZIP Shutter to expose the inside Roller (7) and Belt Drive Motor. 3. Manually unroll the Curtain (1) until the Curtain (1) reaches Large Limit Switch (8). -
Page 14: Troubleshooting
Dymax ECE ZIP™ Shutter User Guide Troubleshooting CAUTION: Only qualified maintenance personnel should attempt the following procedures. Problem Possible Cause Testing Corrective Action The shutter curtain One of the tension All functions of the ZIP Shutter does not open or... -
Page 15: Spare Parts And Accessories
Dymax ECE ZIP™ Shutter User Guide Spare Parts and Accessories Item Part Number Hardware M4x8 Pan Head Screws, Qty. 8 38611 M4x25 Pan Head Screws , Qty. 4 39586 M3x10 Flat Head Screws , Qty. 4 40013 Replacement Parts Clutch... -
Page 16: Specifications
Property Specification 40885 ZIP™ Shutter for ECE-Series Flood Lamps Operating Voltage 24 VDC (Supplied by the Dymax ECE Power Supply) Exposure Time Digital Setting - From 1 to 99 Seconds Aperture 6" x 8" [15.24 cm x 20.32 cm] Operation Modes... -
Page 17: Definition Of Terms
(4000 to 3200) - predominately produced by Dymax Flood Lamps. 2. Ultraviolet B (UV-B) - UV of medium wavelength from within approximately 320 to 280 nm - Dymax Flood Lamps produce some amount of their energy within this bandwidth. -
Page 18: Warranty
Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment. -
Page 19: Index
Dymax ECE ZIP™ Shutter User Guide Index Adjust Curtain Drive Belt Tension, 12 Safety, 4 Assembly and Setup, 7 Spare Parts and Accessories, 15 Contact Information, 4 Specifications, 16 Definition of Terms, 17 Support, 4 Glossary, 17 System Components, 6... - Page 20 Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations.
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