dymax BlueWave 50 Operation Manual

Uv light-curing spot lamp system

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System Discontinued 2/15/2011
®
BlueWave
50
UV Light-Curing Spot Lamp System
®
BlueWave
50 shown with single Lightguide
Operation Manual

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Summary of Contents for dymax BlueWave 50

  • Page 1 System Discontinued 2/15/2011 ® BlueWave UV Light-Curing Spot Lamp System ® BlueWave 50 shown with single Lightguide Operation Manual...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Unpacking and Inspection ......................Page 4 Safety .............................. Page 5 General ............................Page 8 Specifications ..........................Page 9 Installation and System Interconnect ....................Page 10 Operation ............................Page 12 Maintenance ........................... Page 14 Troubleshooting ..........................Page 15 Spare Parts List ..........................
  • Page 3 The enclosed BlueWave 50 UV-Curing Light Source was developed and manufactured by the DYMAX team, driven by a desire to best serve your needs. Before shipping, your BlueWave 50 was thoroughly checked and tested for trouble-free performance. The proper set up and operation of this Spot Lamp System will maximize safety and user-friendly performance, providing optimum yield of your technological process.
  • Page 4: Unpacking And Inspection

    UNPACKING AND INSPECTION Upon receipt of the unit, carefully remove the contents from the boxes and check for damage. DYMAX is not responsible for damage from shipping – all claims for shipping damage should be made with the carrier. Check all boxes for contents and record any serial numbers for further reference. You may wish to retain the original shipping cartons in case you need to repackage any item for return.
  • Page 5: Safety

    Before continuing with unpacking and installation, please read the following Chapters of this Manual for safety recommendations and installation, running, and troubleshooting instructions. CAUTION! Always wear protective goggles or face shield when working near the front of the unit, which emits UV light! The rear of the unit also emits stray UV light. WARNING! Always observe safety requirements! CAUTION!
  • Page 6 UV exposure, high-temperature surfaces, ozone, and bright, visible light. UV EXPOSURE Standard DYMAX UV light-curing systems and bulbs have been designed to primarily emit UVA light (as shown in Chart 1). UVA light is generally considered the safest of the three UV ranges: UVA, UVB, and UVC. Although OSHA does not currently regulate ultraviolet light exposure in the workplace, the American Conference of Governmental Industrial Hygienists (ACGIH) does recommend Threshold Limit Values (TLVs) for ultraviolet light.
  • Page 7 • UV-Blocking Eye Protection – UV-blocking eye protection is recommended when operating UV light- curing systems. Both clear and tinted UV-blocking eye protection is available from DYMAX. • UV-Blocking Skin Protection – Where the potential exists for UV exposure upon skin, opaque, UV- blocking clothing, gloves, and full-face shields are recommended.
  • Page 8: General

    OZONE Standard DYMAX bulbs (UVA type) generate an insignificant amount of UVC and therefore essentially no ozone. Some UV light-curing systems, like those used to cure UV inks, emit primarily “shortwave” (UVB and UVC) energy. Upon exposure to UVC light (specifically <240 nm), oxygen molecules (O...
  • Page 9: Specifications

    ** Measured with an EIT Spotcure Radiometer or Accu-Cal 50 radiometer using a Lightguide Simulator and standard internal “Cool Blue” filter. † Operating the unit at less than rated input voltage may yield less output intensity. BlueWave 50 spectral output 0.18 0.16 0.14...
  • Page 10: Installation And System Interconnect

    6. If desired, the Lightguide may be fastened into place by lightly tightening the securing setscrew installed in the Lightguide Mount (Figure 6). A hex wrench is provided with the BlueWave 50 for this purpose. The setscrew should be tightened gently to prevent damaging the Lightguide.
  • Page 11 Clip 2. If the unit was previously running, allow the Bulb to cool 10- 15 minutes. 3. Remove the top cover from the BlueWave 50 by loosening the four cover fasteners. Bulb Reflector Assembly 4. Disconnect the Bulb Plug (Figure 8).
  • Page 12: Operation

    J’amais regarde directement à lumière sortie de le guide de lumière. The Timer located on the front panel of the BlueWave 50 is factory set to the most common operating mode and recommended operation of the Timer with the BlueWave. Some Figure 11.
  • Page 13 2. The simplest way is to disconnect the Footswitch from the Cable. This frees up the Cable for use with a PLC. 3. To use a PLC, computer, or similar control device with the BlueWave 50, the Control Device must be isolated.
  • Page 14: Maintenance

    MAINTENANCE ® The BlueWave 50 was designed to operate with minimum maintenance. Follow the schedule below to assure top performance from the unit. LIGHTGUIDE Clean the ends of the Lightguide monthly or as required. The ends of the Lightguide should be kept clean to transmit as much light as possible.
  • Page 15: Troubleshooting

    Main line Fuse blown Power Receptacle and check it Replace the Fuse if defective. (nothing in unit operates) with an Ohmmeter. Use a Radiometer (DYMAX Replace the Bulb/reflector Bulb beyond useful life ACCU-CAL™ 50 or equivalent) assembly if beyond useful life to measure output intensity.
  • Page 16: Spare Parts List

    Liquid-D Three-Pole Lightguide, 3 mm X 1 Meter 38477 Liquid-D Four-Pole Lightguide, 3 mm X 1 Meter 38478 UV Goggles – Green 35286 UV Goggles – Gray 35285 Face Shield 35186 DYMAX ACCU-CAL™ Radiometer 36629 Lightguide Simulator 38408 ® BlueWave 50 Light-Curing Spot Lamp...
  • Page 17: Definition Of Terms

    Ultraviolet (UV) - The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. DYMAX bulbs (burners) do not radiate energy in deep ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. This is due to the use of ozone-blocking quartz Bulb Envelope (See Ozone).
  • Page 18: Warranty

    Bulb, with proof of purchase date. Unauthorized repair, modification, or improper use of equipment may void warranty. The use of aftermarket replacement parts not supplied or approved by DYMAX Corporation, will void any effective warranties and may result in damage to the equipment.
  • Page 19 NOTES ® BlueWave 50 Light-Curing Spot Lamp...
  • Page 20 Please note that most dispensing and curing system applications are unique. DYMAX does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in DYMAX’s standard Conditions of Sale. DYMAX recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied.

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