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BLAZE KING
Owner's Installation and Operations Manual
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE INJURY OR PROPERTY DAMAGE, REFER TO THIS MANUAL FOR ASSISTANCE OR
ADDITIONAL INFORMATION. CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR GAS
SUPPLIER. DO NOT BURN WOOD, PAPER OR OTHER MATERIAL IN THIS APPLIANCE.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
MANUFACTURED IN USA BY:
Blaze King Industries
146 A Street
Walla Walla, WA.
99362
Ph# 1-509-522-2730
OM-8003 & 8004
PRODUCTS
8003 Insert & 8004 Freestanding
GAS APPLIANCE
SAVE THESE INSTRUCTIONS
FOR YOUR SAFETY
IF YOU SMELL GAS
DO NOT TRY TO LIGHT ANY APPLIANCE
1. Open Windows
2. Do not touch any electrical switch or use any
phone in your building.
3. Extinguish any open flame.
4. Immediately call your gas supplier from a
neighbors phone. If you cannot reach your
gas supplier, call the Fire Department.
MANUFACTURED IN CANADA BY:
Valley Comfort Systems Inc.
1290 Commercial Way
Penticton, BC
V2A 3H5
Ph# 1-250-493-7444
PAGE 1
Date Printed: Tuesday, February 08, 2005
Revision Date: 06-12-03
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Summary of Contents for Blaze King 8003
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Page 1: Save These Instructions
BLAZE KING PRODUCTS 8003 Insert & 8004 Freestanding GAS APPLIANCE Owner's Installation and Operations Manual SAVE THESE INSTRUCTIONS FOR YOUR SAFETY IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE 1. Open Windows 2. Do not touch any electrical switch or use any phone in your building. - Page 2 Dear Customer: Thank you for purchasing this Blaze King gas appliance. It is our goal to have every purchaser of a Blaze King product a satisfied customer. This owner's manual explains the steps required to safely assemble, install, operate, and maintain your new appliance.
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Page 3: Table Of Contents
ELECTRICAL GROUNDING INSTRUCTIONS ..................9 PLANNING YOUR STOVE PLACEMENT ...................9 OAK LOG INSTALLATION & POSITIONING ..................10 8003 INSERT KIT CONTENTS ......................11 8003 INSERT KIT ASSEMBLY INSTRUCTIONS ............... 11—13 GAS CONNECTIONS ........................14 CLEARANCE DIAGRAM ........................14 FLUE VENTING ..........................15 BURNER CONVERSION INSTRUCTIONS ................16—18 ORIFICE SIZING TABLE ........................18... -
Page 4: Specifications Models 8003 & 8004
Please confirm any information you require for installation or service with the approval label on the appliance. Freestanding Firebox Shroud The Blaze King Vented Gas Fireplace Heater has been tested, certified, and listed byITS/ WARNOCK HERSEY INC., Middleton, WI, 53562 for USA Width 26”... -
Page 5: Warranty
If this product requires repair or replacement due to defects in material or craftsmanship during the first five years of ownership, contact your Blaze King dealer and explain the nature of the problem. If the dealer is unable to repair or replace the product to your satisfaction then contact Blaze King at 509-522-2730 in the USA or 250-493-7444 in Canada. -
Page 6: White Mineral Deposits
DOOR SEAL GASKET The front door of your new Blaze King B vent is gasketed and has been adjusted for a tight seal. With usage the door gasket material may compress. The door may require periodic adjustment to maintain a proper seal. The time to make this adjustment will vary depending upon individual hours of use, btu settings, and frequency of opening and closing the door. -
Page 7: Copy Of Label
Unit Top to Mantel 18 in. (457mm) 18” Floor Protection required if unit is not on a 6” or higher elevated Hearth (8003 only) Electrical Rating: 115 Volts, 0.7 Amperes, 60HZ. DANGER: Risk of electrical shock. Disconnect power before servicing unit. Do Not route power cord beneath heater. -
Page 8: Cautions
∗ 8003: If the hearth rises less than 6 inches above floor then R 1.1 or better is required at least 18 inches in front of, and spanning the width of the unit. This appliance is equipped with a safety control system designed to protect against improper venting of combustion products. -
Page 9: Electrical Grounding Instructions
EACH INSTALLATION MUST CONFORM TO ALL LOCAL, PROVINCIAL AND NATIONAL CODES. REFER TO THE NATIONAL FUEL GAS CODE AND LOCAL ZONING AND CODE AUTHORITIES FOR DETAILS ON INSTALLATION REQUIREMENTS. BLAZE KING APPLIANCES MUST BE VENTED TO THE OUTSIDE IN ACCORDANCE WITH THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE. -
Page 10: Oak Log Installation & Positioning
Large Log Logs A,B & C Small Log Log Holder Log Holder Embers Logs A, B, C & D Burner Tube Date Printed: Tuesday, February 08, 2005 OM-8003 & 8004 PAGE 10 Revision Date: 06-12-03... -
Page 11: 8003 Insert Kit Contents
8003 INSERT KIT CONTENTS LOWER LEFT AND RIGHT SHROUDS TOP TRIM MAIN SHROUD - FIG. 27 FIG. 26 WIRE SUPPORT BRACKET OUTER TOP - FIG. 28 FIG. 29 VALVE BRACKET FASTENERS - FIG. 30 LEFT & RIGHT SIDE COVER PLATES Left &... -
Page 12: Insert Assembly Instructions
8003 INSERT ASSEMBLY INSTRUCTIONS CONTENTS DESCRIPTION PART NUMBER QUANTITY MAIN SHROUD LEFT LOWER SHROUD R8184-L RIGHT LOWER SHROUD R818R LEFT UPPER SHROUD BRACKET R8186-L RIGHT UPPER SHROUD BRACKET R8186-R VALVE BRACKET R8144B WIRE SUPPORT BRACKET R8115A TIE WRAP 0030 LEVELING BOLTS 3/8”... - Page 13 19. Connect the 1/2” flex gas supply line to the valve. NOTE: The 8003 fire box comes with a wall thermostat. The leads should be hooked up to the terminals marked “TH” and “THTP”. (See P. 21) Use 18 gauge or better wire.
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Page 14: Gas Connections
GAS CONNECTION The gas line may be installed at this time. Make sure to follow all provincial and local codes. It is recommended by Blaze King that gas connections be made by a licensed and qualified installer. The appliance can be connected to the supply line with either rigid or approved flexible gas connection. -
Page 15: Flue Venting
Alcove Installation Through The Ceiling Use Gas Vent Cap Flue Must Be Sealed Around Pipe At Top Of Chimney Blaze King Requires The Chimney To Be Relined. (4” Aluminum Flex Pipe Is Sufficient) Shroud Can Not Touch Combustibles 18” Min. -
Page 16: Burner Conversion Instructions
USE ONLY CONVERSION KITS LISTED BELOW USE ONLY CONVERSION KITS LISTED BELOW Robertshaw Kits Honeywell Valve & Pilot (Models 8003 & 8004) (Models 8003 & 8004) BLAZE KING PART#’s: BLAZE KING PART#’s: NATURAL GAS- Z0747A (0-2000ft. # 31 main orifice) &... - Page 17 #0630 that came with the conversion kit and place it on the inside of the side door near the valve. WARNING: EACH CONNECTION MUST BE INSTRUMENT CHECKED OR SOAP CHECKED FOR LEAKS WITH GAS PRESSURE ON. Date Printed: Tuesday, February 08, 2005 OM-8003 & 8004 PAGE 17 Revision Date: 06-12-03...
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Page 18: Orifice Sizing Table
THE APPLIANCE TO ENSURE IT IS WORKING PROPERLY. ORIFICE SIZING TABLE Equivalent Orifice Sizes at High Altitudes (Includes 4% input reduction for each 1,000 feet) NATURAL GAS ORIFICE SIZE REQUIRED AT OTHER ELEVATIONS Orifice size at for 8003/8004 at: Sea Level 2000 3000 4000 5000... -
Page 19: Lighting Preparation
Honeywell valves are equipped with a safety shut off device, once the control knob is turned off, it will lock into place until the thermopile cools down. (Approx. 3 minutes) Date Printed: Tuesday, February 08, 2005 OM-8003 & 8004 PAGE 19 Revision Date: 06-12-03... -
Page 20: Lighting Instructions
BENEATH THE VALVE, BACK OUT THE NEEDLE SCREW A COUPLE OF TURNS AND THEN ATTACHING A TUBE TO THE NIPPLE. BE SURE TO CLOSE THE NEEDLE AFTER TAKING READING. NOTE THAT THE NEEDLE SCREW IS LOCATED INSIDE THE NIPPLE. Date Printed: Tuesday, February 08, 2005 OM-8003 & 8004 PAGE 20 Revision Date: 06-12-03... -
Page 21: Valve & Wire Diagrams
Pilot Adjust Cap (Screw is Thermopile Wires Spark Electrode Red wire may actually appear to be “Rust” color White wire may actually appear to be “Tan” color Date Printed: Tuesday, February 08, 2005 OM-8003 & 8004 PAGE 21 Revision Date: 06-12-03... -
Page 22: Gas Flame Adjustment
Periodic checking of the flame pattern is necessary. The flame should look approximately like the picture. The base of the flame must not rise above the burner plate. Date Printed: Tuesday, February 08, 2005 OM-8003 & 8004 PAGE 22 Revision Date: 06-12-03... -
Page 23: Replacement Parts List
3. Do not operate the stove with a broken glass door. 1290 Commercial Way 4. Do not use abrasive cleaners to clean the glass. Penticton, BC If you have any questions, call your local Blaze King Dealer or V2A 3H5 contact Blaze King at: Ph# 1-250-493-7444 Date Printed: Tuesday, February 08, 2005 OM-8003 &...
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