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The torino insert
U
SERS'
I
NSTALLATION
O
PERATION &
M
AINTENANCE
M
ANUAL
WARNING: If the information in this manual is not
followed exactly, fire or explosion may result causing
property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
· Do not try to light any appliance.
· Do not touch any electrical switch; do not use any
phone in your building.
· Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
· If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
INSTALLER: PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER
CUSTOMER: PLEASE KEEP MANUAL FOR FUTURE REFERENCE
Pour la version française de nos manuels S.V.P. vous référez à notre site web :
THE TORINO INSERT
D
V
IRECT
ENTED
For use with natural gas or propane
G
Room Heater
AS
This appliance may be installed in an
af t ermarket
permanent ly
manufactured (mobile) home, where not
prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
www.blazeking.com
Page 1
locat ed,
Version 1.05
July2010
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Summary of Contents for Blaze King Blaze King
- Page 1 Page 1 The torino insert THE TORINO INSERT Room Heater IRECT ENTED For use with natural gas or propane SERS’ NSTALLATION PERATION & AINTENANCE ANUAL WARNING: If the information in this manual is not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Table Of Contents
Troubleshooting 33-34 Warranty Replacement Parts 36-37 Notes & Service History MANUFACTURED IN USA BY: MANUFACTURED IN CANADA BY: Blaze King Industries Valley Comfort Systems Inc. 146 A Street 1290 Commercial Way Walla Walla, WA. Penticton, BC 99362 Patents Pending V2A 3H5... -
Page 3: Introduction
Page 3 The torino insert INTRODUCTION Thank you for purchasing the The Torino Insert Fireplace Gas Heater. The Torino insert is one of the most advanced direct vented fireplace insert gas heaters on the market. It is designed using the latest technology and manufactured to the highest quality. Some of the many features are: Electronic Valve Intermittent pilot &... - Page 4 Page 4 The torino insert Note: A copy of the certification label is provided here for your review. Due to constant up-grades it is possible that the information shown here may not coincide with the label as attached to the unit. In the event of a discrepancy between the labels, the label on the unit is considered as the correct...
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Page 5: General Information & Specifications
- ANSI Z21.88b-2009 / CSA 2.33b-2009 Vented Gas Fireplace Heaters, - CAN/CGA-2.17-M91 Gas-Fired Appliance fo Use at High Altitudes - CSA P.4.1-02 Testing Method for Measuring Annual Fireplace Efficiency Please contact Valley Comfort or Blaze King, if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer. -
Page 6: Appliance Dimensions
Page 6 The torino insert APPLIANCE DIMENSIONS Fig.1... -
Page 7: Installation Instructions
Page 7 The torino insert INSTALLATION INSTRUCTIONS PRECAUTIONS This appliance must be installed by a qualified gas installer and the installation conform to the installation codes. Provide adequate clearances for proper operation and servicing of the appliance. This appliance must be properly connected to a venting system. - Page 8 Page 8 The torino insert INSTALLATION CLEARANCES INSTALLATION INSTRUCTIONS - CLEARANCES CLEARANCES TO COMBUSTIBLES MODEL - The Torino Insert Side Unit (Shroud) to Side wall min. 3” (76 mm) Floor in front of unit min. 12” (304 mm) Top shroud to 6” Mantle min.
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Page 9: Installation Instructions - Clearances
Page 9 The torino insert INSTALLATION INSTRUCTIONS Fig.4 The fireplace flue damper can be fully blocked open or Refractory material, glass doors, screen rails, removed for installation of the gas fireplace insert. screen mesh and log grates can be removed from the fireplace before installing the gas fireplace in- The fireplace and chimney must be clean and in good sert. - Page 10 Page 10 The torino insert INSTALLATION INSTRUCTIONS - VENTING Please follow the venting instructions as strictly as possible to obtain the best perform- ance from the appliance. Only use listed 3” stainless steel flex liner for correct installation Minimum vertical rise 8Ft. Maximum rise 32 Ft. Duravent This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
- Page 11 Page 11 The torino insert INSTALLATION INSTRUCTIONS - VENTING The exhaust and air intake pipe must be securely fastened to the appliance and terminal and all joints must be secured using a minimum of 3 screws evenly spaced around the pipe. Approximately 1”...
- Page 12 Page 12 The torino insert INSTALLATION INSTRUCTIONS SHROUD INSTALLATION After the unit has been installed it is time to install the shroud. The shroud exist of two parts, the bigger piece gets attached to the unit permanently and covers the fireplace opening, see fig.
- Page 13 Page 13 The torino insert INSTALLATION INSTRUCTIONS REMOVAL OUTER SHROUD The remove the outer shroud undo 2 crews and lift and pull the shroud of (see fig. 11 above). This removal is required to access and service the unit. Make sure to reinstall these screws after servicing as a not proper fixed outer shroud can fall off and cause property damage, per- sonal injury or loss of life.
- Page 14 Page 14 The torino insert INSTALLATION INSTRUCTIONS PLACEMENT OF LOGS AND TWIGS Step 1: Place rear log on log on Step 2: Install pins in holes pins near the rear center of the “arrows” and place next log on burner. pins and log support.
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Page 15: Intermittent Pilot & Valve Information
Page 15 The torino insert INTERMITTENT PILOT & VALVE SIT 885 Proflame Valve Outlet pressure tap Stepper motor Pilot Connection (green) Inlet pressure tap Pilot Flame adjustment Main valve Connection (red) Ground connection Fig. 13... -
Page 16: Wiring Diagrams
Page 16 The torino insert INTERMITTENT PILOT & VALVE WIRING DIAGRAMS Fig. 14 Manual On/Off Switch (Use same connections for wall thermostat) -
Page 17: Wiring Diagram
Page 17 The torino insert WIRING DIAGRAM 120V/12V CIRCUIT 120 V AC 120V 450 C wire JUNCTION BOX 450 C wire STEP DOWN LIGHT TRANSFORMER FAN CONTROL MODULE Fig. 15 WARNING Electrical Grounding Instructions This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle . -
Page 18: Lighting Instructions
Page 18 The torino insert LIGHTING INSTRUCTIONS - Intermittent Pilot... -
Page 19: Handheld Thermostat Remote Control-Operation Instructions
Page 19 The torino insert HANDHELD THERMOSTAT REMOTE CONTROL-operation instructions Fig. 3: Receiver body... - Page 20 Page 20 The torino insert HANDHELD THERMOSTAT REMOTE CONTROL-operation instructions...
- Page 21 Page 21 The torino insert HANDHELD THERMOSTAT REMOTE CONTROL-operation instructions...
- Page 22 Page 22 The torino insert HANDHELD THERMOSTAT REMOTE CONTROL-operation instructions...
- Page 23 Page 23 The torino insert HANDHELD THERMOSTAT REMOTE CONTROL-operation instructions Continuous pilot The pilot on this unit will light automatically when turning the unit on. If a standing pilot is preferred (especially in cold weather) , the pilot can be run continuously by switching the continuous pilot switch to the ON position.
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Page 24: Maintenance
Page 24 The torino insert MAINTENANCE CAUTION :Do not conduct maintenance on the appliance while it is operating or while it is still hot. Make sure switch on the Battery pack / Receiver is in OFF position. Turning the electric supply off will not prevent unexpected ignition !! Installation and repair should be done by a qualified service person. - Page 25 This appliance is supplied with high temperature 5mm high temperature ceramic glass that will easily withstand the heat your unit was designed to produce. In the event the glass breaks, contact your dealer or BLAZE KING to arrange for your glass to be replaced / repaired. IMPORTANT - GLASS CLEANING - WHITE MINERAL DEPOSITS One of the byproducts of the combustion process in a gas appliance, is a mineral which can show up as a white film on the ceramic glass of the viewing door.
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Page 26: Servicing
SERVICING SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Blaze King warranty at the back of this manual. Contact the Blaze King authorized dealer which you purchased the appliance from and provide him with details of the problem and the installation information which the installer filled out at the back of the manual. - Page 27 - If the glass door is damaged, it must be replaced with another glass door certified with this appliance only. - Replacement glass doors are available through your Blaze King dealer (See Replacement Parts page 48) Replacing the Glass Door - Check the condition of the glass and the gasket before installing door.
- Page 28 Page 28 The torino insert SERVICING Cont... REPLACING MAJOR GAS COMPONENTS If any of the major gas components need to be replaced, such as the pilot or the gas valve, we recommend replacing the complete gas component assembly. The assembly is designed to be quickly and easily replaced with minimal inconvenience to the customer.
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Page 29: Fuel Conversion
Page 29 The torino insert FUEL CONVERSION “WARNING” This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. - Page 30 FUEL CONVERSION...
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Page 31: Burner Tray Removal & Installation
Page 31 The torino insert BURNER TRAY REMOVAL AND INSTALLATION To remove the burner tray from the firebox, follow these steps: 1. Disconnect the gas and electricity to the appliance 2. Take off shroud (see page ..) 3. Open door 4. -
Page 32: Fan Removal & Installation
Page 32 The torino insert FAN REMOVAL AND INSTALLATION To remove the fan, for maintenance or replacement, is easily accomplished by the fol- lowing steps: 1. Disconnect electrical power to the appliance. 2. Remove outer shroud (see page 13) 3. Disconnect all wires, be sure to label wires prior to disconnecting to ensure they are replaced in the correct location. -
Page 33: Troubleshooting
Page 33 The torino insert TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting trouble shooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. The pilot will not stay lit. - Page 34 Page 34 The torino insert TROUBLESHOOTING Cont... SYMPTOM ACTION The main burner shuts off 1. This may be the normal operation of a wall thermostat installed to when the appliance is warm. appliances. 2. Check for good pilot flames on the flame sensor (see fig.3 page 9). 3.
- Page 35 Blaze King will inspect the product to determine that there is indeed a defect and that the defect is covered by warranty. Blaze King will either repair or replace the product at its' discretion. Under no condition whatsoever does Blaze King provide or imply warranty coverage for venting components used in the installation of our products.
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Page 36: Replacement Parts
Page 36 The torino insert Replacement Parts list for The Torino Item # Description Unit Expl. View OM1605I OWNERS MANUAL, THE TORINO INSERT Z0716P CONVERSION KIT-NATURAL GAS TO PROPANE 0-4,500ft Z0717P CONVERSION KIT-NATURAL GAS TO PROPANE 4,500-6,500ft Z0718P CONVERSION KIT-NATURAL GAS TO PROPANE 6,500-8,500ft Z0716 CONVERSION KIT-PROPANE TO NATURAL GAS 0-4,500ft Z0717... - Page 37 Page 37 The torino insert...
- Page 38 Page 38 The torino insert NOTES SERVICE HISTORY DATE CORRECTIVE ACTION (INCLUDE REPLACEMENT PARTS)
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