Related Manuals for Bully Dog PMT
Summary of Contents for Bully Dog PMT
- Page 1 INSTALLATION MANuAL Vehicle Application Part # Ford (6.0L) ‘03-’07 40300 GM (6.6.0 L) ‘01-’07 40300 Dodge (5.9 L) ‘03-’07 40300...
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Page 2: Table Of Contents
Installing the PCH ............................23 Section 3: OBDII Adapter Plug ................pg. 24-25 Section 4: Power Wire ....................pg. 26 Section 5: Proper PMT Docking into the Cradle ............pg. 27 OpeRaTING INsTRUCTIONs ................pGs. 28-44 Section : Button Navigation ................... pg. 28 Section 2: PMT Setup Wizard ................ -
Page 3: Introduction
Show Settings ......................pgs. 56 Update PMT Software..................pgs. 57-58 pMT INTeRNeT UpDaTe INsTRUCTIONs .............. pGs. 59-62 Section : PMT Version Information ................. pg. 60 Section 2: The Update Agent ..................pg.6 Section 3: The Update Process ................... pg.62 appeNDIx ......................pGs. 63-67 Section : Pyrometer Calibration ................ - Page 4 INTRODuCTION INTRODUCTION The PMT is the most advanced vehicle downloader, controller, monitor and gauge in a single unit. This product is engineered to provide the most benefits and the greatest features of any combination of en- gine performance and monitoring enhancements in the automotive aftermarket. This product is easy to install on any applicable vehicle;...
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Page 5: Bill Of Materials
BILL OF MATERIALS BILL OF MaTeRIaLs The list below includes by name the major parts included in your PMT package. The tools list indicates all of the tools necessary to complete the PMT install. BILL OF MaTeRIaLs TOOLs NeeDeD The PMT Head Unit •... -
Page 6: Parts Descriptions
The parts descriptions also list everything that is included in each assembly. The pMT Head Unit The main component is the PMT Head Unit. The Head Unit is the interface in which you control vehicle performance pa- rameters. It is also the brains that will save vehicle activity and defuel a vehicle. - Page 7 The assembly includes all parts and pieces necessary to mount the cradle, along with the PMT to the vehicle dash or windshield. The list below includes all parts and pieces of this assembly (must be assembled by installer): •...
- Page 8 The Custom A-Pillar Mount Assembly includes: • Front Mounting Plate • Back Mounting Plate • (4) Mounting Screws UsB to sD Card adapter This Card Reader is used to update the PMT’ s SD memory card . It is used primarily for internet updates.
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Page 9: Pmt Installation
The installation overview illustrates a totally installed and functional PMT system. This overview is meant to help reference the general location of installed parts and pieces of the PMT. Notice that there are three different overview diagrams. Each diagram is vehicle specific; one for Dodge, Ford and GM. The rest of the Installation Overview installation instructions will instruct how to install the PMT in detail. - Page 10 PMT INSTALLATION FORD pOWeR sTROKe ‘03-07 fuse box Pyrometer Probe (to exhaust manifold) GM DURaMax ‘02-’07 Power Wire...
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Page 11: Section : Mounting The Cradle
In this section you will decide where to mount the PMT Cradle, so you are essentially choosing the location for the PMT inside the vehicle cab. First, decide which mounting style you will choose for the PMT; we offer three different styles of mounting: 1. -
Page 12: Custom A-Pillar Mounting
The Custom A-Pillar mounting style does require that a Custom A-Pillar Pod be purchased from Bully Dog; see part numbers and vehicle applications for a Custom A-Pil- lar Pod in the appendix. The Custom A-Pillar mounting assembly comes in separate pieces and first needs to be assembled before it is installed. - Page 13 PMT INSTALLATION 2. With all assembly pieces gathered, refer to the Pillar Pod Mount Assembly Diagram for a visual reference on how the assembly fits together. Steps 3 through 6 explain how to assemble the pieces, the A Pillar Mount Diagram shows what the assembled mounting style looks like.
- Page 14 PMT INSTALLATION Custom A-Pillar Pod Mount Diagram Custom A-Pillar Pod (Not Included) Custom A-Pillar Mount with Cradle Cradle Cable (To OBDII Adapter Plug) Power Wire (To Vehicle Fuse Box) TIGHTeNING THe CUsTOM a-pILLaR MOUNT sCReWs TIp The four screws included with the Custom A-Pillar Mount work in pairs to perform two different functions in securing the cradle to the Custom A-Pillar Mount.
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Page 15: Dash Mounting
PMT INSTALLATION DasH MOUNTING Dash mounting is a quick and easy way to mount the PMT. The dash mounting pieces do require some as- sembly. Dash mounting requires all parts in the dash mount assembly diagram (pg. 15). TO asseMBLe: 1. - Page 16 PMT INSTALLATION Dash Mount Assembly Diagram Flat Head Screws Cradle Top Plate Top Mounting Arm Mounting Base Bottom Mounting Arm Double Stick Foam Tape Bottom Plate (Threaded Screw Holes)
- Page 17 TO MOUNT THe DasH asseMBLy: 1. Use the PMT to gauge where on the dash of the vehicle you want the PMT to sit. See the dash mounting diagram for a quick example of the two recommended dash mounting locations.
- Page 18 TO MOUNT THe DasH asseMBLy: (CONTINUeD) 2. Once a mounting location is chosen, determine the position of the PMT and direction the PMT will face by moving the ball and socket joints of the dash mount assembly. Once you find the right position tighten down the two Flat-Head screws to secure that position, the screws must be tightened suf- ficiently to hold the PMT in position.
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Page 19: Windshield Mounting
PMT INSTALLATION WINDsHIeLD MOUNTING Follow the same instructions for the dash mount procedure; apply the same instructions to the windshield of the vehicle rather than the dash. -
Page 20: Installing The Pyrometer
PMT INSTALLATION seCTION 2: INsTaLLING THe pyROMeTeR aND THe pyROMeTeR CONNeCTION HeaD (pCH) The PCH Assembly Diagram provides a quick visual description of all parts and pieces needed to acquire pyrometer temperatures. The parts described in the diagram below will be referred to in this section of the installation instructions. - Page 21 It is recommended that you mount both a pre-turbo and a post-turbo Pyrometer Probe if a vehicle is running more than 50 horsepower over stock. On screen, the PMT can display Pyro 1 and Pyro 2 which correspond to the Pyro 1 and 2 locations on the PCH board. It is very important to note if Pyro 1 is displaying pre or post-turbo exhaust gas temperatures, and the same for Pyro 2.
- Page 22 PMT INSTALLATION pRe-TURBO MOUNT: 1. Drill a ” hole into the exhaust manifold where all the exhaust runners of the manifold come to- gether, just before the turbo exhaust inlet. Then tap the hole with a ” pipe tap and mount the Pyrometer Probe in the hole.
- Page 23 PMT INSTALLATION pOsT-TURBO MOUNT 1. Find a location on the exhaust pipe that is 3-6” downstream from the turbo charger output. Then drill a ” hole and run a ” pipe tap into the hole. Mount the Pyrometer Probe in the threaded hole using a ”...
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Page 24: Installing The Pch
PMT INSTALLATION INsTaLLING THe pCH BOaRD The pyrometer that was installed will now have to be connected to the PCH Board, but first the PCH Board needs to be mounted in a secure location that both of the pyrometer ends can reach. - Page 25 2. Plug the Cradle Cable and the PCH Cable into the OBDII Adapter Plug. See the OBDII Adapter Plug Dia- gram for a visual description. OBDII Adapter Plug Diagram Cradle Cable Coming from PMT Cradle Cradle Cable Port Used for PMT Cradle Cable PCH Port Peripheral Cable Port Used for Pyrometer Used for Bully Dog Peripherals Only Connection Head...
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Page 26: Section 3: Obdii Adapter Plug
4. Plug the OBDII Adapter Plug into the OBDII port; see the Installed OBDII Adapter Plug diagram for an example of the finished install. OBDII Port Locations Diagram Dodge Ford OBDII Port Locations OBDII Adapter Plug Installation Diagram PMT & Cradle OBDII Plug Cradle Cable PCH Cable OBDII Adapter Plug Peripheral Cable Port... -
Page 27: Section 4: Power Wire
2. Remove the fuse, indicated in the pictures, and insert the fuse jack. Make sure that the fuse jack is placed on the dead side of the fuse to ensure that the PMT is protected by the fuse. Use a volt meter to verify the dead side of the fuse. - Page 28 PMT. Removing the PMT: 1. When removing the PMT, simply press down on the top part of the PMT that snaps into the top of the cradle. 2. Rotate the PMT forward on the docking port.
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Page 29: Operating Instructions
OPERATING INSTRuCTIONS pMT OpeRaTING INsTRUCTIONs These operating instructions are split into four sections: • seCTION 1: Button Navigation seCTION 2: Set up Wizard • • seCTION 3: Exploring the General Display seCTION 4: Main Menu and Sub Menus • seCTION 1: BUTTON NavIGaTION Press the top left button to enter the Main Menu, also use this button to exit menus. - Page 30 3. The PMT screen will now light up and the Setup Wizard will appear on the screen. NOTICE: If this PMT has been previously installed on another vehicle the PMT will not go through the setup wizard, it will go strait to the Main Screen. To download under this situation you will need to navi- gate through the Main Menu to the Change Vehicle menu, select the correct vehicle, and then go into the Install Download screen to initiate a download.
- Page 31 Bully Dog products dealer or our in house technical support staff to identify the correct vehicle. The PMT will not be able to perform a download and will not monitor correctly if the correct vehicle type is not specified.
- Page 32 You can either install a download MORE now or install later from the main menu. Your PMT will only be able to run monitoring features until the download is completed. Press MORE to continue to the next screen) Opt in: To complete the download in the setup wizard process simply press the up arrow button to select “Yes.
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Page 33: Main Screen Navigation
Main Screen. MAIN SCREEN NAVIGATION Below are descriptions of how all of the PMT buttons work and what they do while in the Main Screen. The buttons perform different functions while in a menu or submenu. Press the top left button to enter the Main Menu, also use this button to exit menus. -
Page 34: Main Screen Parts Description
OPERATING INSTRuCTIONS MAIN SCREEN PARTS DESCRIPTION This section will describe all of the different parts of the Main Screen. The black bar: The black bar highlights the title of one of the four displayed vehicle parameters to indicate that vehicle parameter is also being displayed on the large gauge. Menu button: press to enter the main menu. -
Page 35: Large Gauge Display Types
OPERATING INSTRuCTIONS LARGE GAUGE DISPLAY TYPES The large gauge area can be displayed in four different views. Hold the button down next to the vehicle parameter currently displayed in the large gauge area to switch between the different large gauge display types. Menu Speed Throttle... -
Page 36: Section 4: Exploring The Menu System
Ford Power Stroke vehicle Selection Adjust Tire Size These buttons are used to enter into Diagnostics the sub menus from the main menu and Show Settings may also be used to select additional Update PMT Software items when in the sub menus. -
Page 37: Change Vehicle
The Vehicles Menu is only used for two reasons: 1. The PMT is being transferred to a new vehicle, in which case it is very important that you make sure that the last vehicle was completely returned to stock before the transfer. The PMT will not work on the new vehicle unless the last vehicle was returned to stock. -
Page 38: Install Download
2. Change Download Settings: If the vehicle already has a download on it from the PMT that is currently installed on that vehicle. You can perform another download to change the vehicle specific options contained in a download. - Page 39 SPEED LIMITER (FORD 6.0L) The PMT gives racing enthusiasts the option to remove the OEM speed limiter. This allows the vehicle to reach speeds in excess of where the OEM speed limiter was set. By selecting yes to remove the speed limiter you agree that your vehicle has tires rated for speeds in excess of 140 mph.
- Page 40 SPEED LIMITER (GM 6.6L) The PMT gives racing enthusiasts the option to adjust the OEM speed limiter. This allows the vehicle to reach speeds in excess of where the OEM speed limiter was set. By selecting yes to remove the speed limiter you agree that your vehicle has tires rated for speeds in excess of 140 mph.
- Page 41 OPERATING INSTRuCTIONS CALIBRATING THE OEM SPEEDOMETER (GM 6.6L) Program in the vehicle’s exact tire size to adjust the OEM speedometer so that it will correctly display vehicle speeds. The downloader can adjust for tires ranging from 25” to 45”. Note that adjusting the tire size over 35” may result in an ABS light turning on in the vehicle dash. CALIBRATE SPEEDOMETER Do you want to adjust for Tire Size? -Y/N...
- Page 42 OPERATING INSTRuCTIONS ‘03-’07 DODGE 5.9L SPECIFIC FEATURES (Recommended for automatic transmissions only) LOW END POWER (Dodge 5.9L) For improved throttle response on the bottom end of the rpm range. LOW-END POWER OPTION Would you like to add low-end power? NOT RECOMMENDED FOR STANDARD TRANSMISSIONS LOW-END POWER OPTION Would you like to add...
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Page 43: Gauge Setup
So to select gauge location , press the second button down on the left hand side of the PMT. To select the 4th gauge Once the correct vehicle parameter for a gauge location press the bottom button or the 5th location has been highlighted, you do not need to button down on the left side. -
Page 44: Vehicle Parameters
OPERATING INSTRuCTIONS VEHICLE PARAMETERS This diagram shows vehicle parameters which can be displayed on the PMT. Due to vehicle specific availability the diagram also indicates which vehicle parameters are available to each vehicle application. FORD DODGE DODGE ‘03-’07 ‘06-’07 ‘0-’05 ‘06-’07... - Page 45 OPERATING INSTRuCTIONS PMT VEHICLE PARAMETER DESCRIPTIONS The following is a general list of vehicle parameters the PMT can display. pyRO 1: COOLaNT TeMpeRaTURe: Reads the signal received from the Pyro 1 connec- Temperature of the vehicle coolant. tion on the OutLook Main harness. This measure-...
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Page 46: User Options
OPERATING INSTRuCTIONS USER OPTIONS In this sub menu you get to personalize your PMT. The descriptions for all the user options are below. A more detailed description of each is on the following pages. USER OPTS Go Back to Main Menu... - Page 47 OPERATING INSTRuCTIONS aDJUsT BaCKLIGHT Highlight either keypad or screen and use the up and down buttons to adjust the lighting to your preference. Use this button to select the Key Pads option. BACKLIGHTING Go Back to User Opts Key Pads Keypad Backlight Brightness 50% Select 0 to 100% using...
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Page 48: Adjust Background Color
OPERATING INSTRuCTIONS aDJUsT BaCKGROUND COLOR Use the up and down buttons to select a background color. The PMT background will pre- view each color background as you scroll up and down through the color options. When the preferred color is highlighted, exit the color menu to select the color. - Page 49 OPERATING INSTRuCTIONS aDJUsT vOLUMe seTTING To adjust the sound volume for button feedback and voice calls, simply scroll up and down to adjust the volume from zero to one hundred. SET VOLUME Go Back to User Opts Volume Use the up and down arrows to adjust the volume Use the large Up Down Buttons to scroll up and down through the color options.
- Page 50 OPERATING INSTRuCTIONS aDJUsT TIMe aND DaTe seTTING When the correct time is specified use the go right button to highlight SET, and then press the up button to set either the time or date. SET CLOCK Go Back to User Opts Time Time Use these but-...
- Page 51 ReseT TO DeFaULT seTTING To reset the PMT to Bully Dog factory settings press the up button to select yes, to keep current settings back out of this menu by pressing the go back button or by pressing the down button to select no.
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Page 52: Defueling Parameters
Current setting are displayed in Defuel Menu Below is a list of all of the defueling capabilities for the PMT. All defueling options can be activated at the same time, all can be turned off, or a mix of on and off. Each defueling option is adjusted individu- ally to be on or off and set to a particular defueling temperature. -
Page 53: Set Defuel Levels
OPERATING INSTRuCTIONS seT DeFUeL LeveLs: When entering a setup menu for any of the defuel options the menu will have a list of defuel levels to select from based on that specific defuel parameter. The selected value is displayed on the left, to select a defuel level you need only highlight the amount and then exit the setup menu. -
Page 54: Transmission Tune (6.0L Only)
OPERATING INSTRuCTIONS TRANSMISSION TUNE: FORD 6.0L ONLY This allows you to set a specific transmission tune style for each on-the-fly power setting. There are three transmission tune styles available: stock, smooth, and aggressive. Not all of the tunes are available for every power setting. Notice that upon entering the transmission tune menu that, Extreme, is highlighted in black. -
Page 55: Adjust Tire Size
The tire size function allows you to adjust the speed that the PMT will display in one of the gauge locations to account for larger or smaller than stock tire sizes. The range of tire sizes that the PMT will adjust for starts at 28” and goes up to 39” and it adjusts in increments of .25”. 31.0 31.25... -
Page 56: Diagnostics
PMT will automatically begin to check the vehicle for DTCs and it will then display those DTCs on the PMT screen. Once it displays the DTCs value and description on the screen it will allow you to erase the DTCs from the vehicle. -
Page 57: Show Settings
SETTINGS Go Back to Main Menu Vehicle Info: Vehicle: ‘06 Ford Power Stroke Vin#: 123456789101112131415 Part#: PMT Info: 1.0.0.2 Serial: Download: Not Installed Defuel: Pyro 1: 1250º Pyro 2: Coolant: 230º... -
Page 58: Update Pmt Software
PMT and the PMT can be updated by entering into this sub menu. Some updates will require that the PMT be returned to stock before the SD Card is removed and updated by the Update Agent. See the Version Information section in the Internet Updates portion for instruction on when it is necessary to return to stock and when updates can be performed without returning to stock. - Page 59 IDENTICAL FILE NOTICE: This is what you will see when the information on the SD card matches the current file information on the PMT. If you are attempting to update the PMT, check the software versions and try again. UPDATE PMT...
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Page 60: Pmt Internet Update Instructions
THe UpDaTe aGeNT: This is Bully Dog’ s exclusive software program developed to update Bully Dog products via the internet. This software is required to update the PMT. This sec- tion will explain how to use the Update Agent to check product version info and where to obtain the Update Agent. -
Page 61: Section : Pmt Version Information
1: pMT veRsION INFORMaTION You may have to download the PMT/vehicle back to stock before performing an internet update. The change in the version number for any new update issued on the Update Agent can be checked and compared to the last version to tell if the vehicle needs to be returned to stock before an update is performed. -
Page 62: Section 2: The Update Agent
Versions in the View menu. This will open a Notepad file which displays all of the version information on all of Bully Dog’ s electronic products. Use the file to compare the PMT version listed in that file to the version displayed on the PMT in the Show Settings sub menu. -
Page 63: Section 3: The Update Process
PMT software to the latest version. 1. Remove the SD Card from the PMT and gather the SD Card Reader. Insert the SD Card into the SD Card Reader. 2. Plug the SD Card Reader into a PC that has the Update Agent installed and the latest PMT software version downloaded. -
Page 64: Appendix
WaRRaNTy/DIsCLaIMeR seCTION 1: PYROMETER CALIBRATION PROCEDURE BEFORE THIS STEP CAN BE COMPLETED, COMPLETELY INSTALL THE PMT AND ALL OF ITS COMPONENTS. 1. Vehicle must be set to Stock HP/TQ levels-meaning no HP/TQ modifications of any kind (downloader or plug-in modules). - Page 65 6.0L Ford Power Stroke with an automatic Torque Shift transmission, that the transmis- sion be relearned. Relearning the transmission can help the transmission adjust to the higher levels of power offered by the PMT resulting in a better shifting transmission. Follow the vehicle specific procedures below to relearn the following transmissions.
- Page 66 APPENDIX seCTION 3 CUSTOM A- PILLAR PART NUMBER INFORMATION A-Pillar Pod Mount DESCRIPTION PART # A-Pillar Pod Mount ‘03-’07 Ford 31302 A- Pillar Pod Mount ‘03-’07 Dodge Ram 32303 A- Pillar Pod Mount ‘01-’07 GM with Speaker 33303 A- Pillar Pod Mount ‘01-’07 GM without Speaker 33302...
- Page 67 EGTs Connections Incorrect connected. For more information on up-to-date troubleshooting guide for the PMT, go to www.bullydog.com/Product_Updates.php PMT ERROR CODES: For error code information regarding any error codes that appear while operating the PMT visit the web address below: www.bullydog.com/PMT_Tech.php...
- Page 68 PMT. In case an SD Card is lost or broken, a new SD Card can be purchased and used to update the PMT. However, the new card will need to be formatted to work with our internet update software, The Update Agent.
- Page 69 4. With the formatting dialog box open click the drop down men for “File System.” Highlight and click on FAT. 5. Then change the Volume Label to read “Bully Dog,” by typing it into the dialog box below that title.
- Page 70 9. Now unplug the card reader and plug it back into the PC and the Update Agent should recognize this SD Card. Now whenever this card is plugged into any PC that has the Bully Dog Update Agent installed the Agent will automatically recognize the SD Card.
- Page 71 Never exceed recommended vehicle or tire top speed ratings. DISCLAIMER OF LIABILITY Bully Dog Technologies, LLC. Its distributors, jobbers, and dealers (hereafter Seller) shall be in no way responsible for the product’s proper use and service. THE BUYER HERBY WAIVES ALL LIABILITY CLAIMS.
- Page 72 Bully Dog Technologies, LLC is a team built on integrity that is dedicated to leading the vehicle performance industry with an uncompromising code of ethics demonstrated in the soundness of its employees, excellent customer service and superior products. UNLEASH THE POWER...