Striker Plate Mounting (If Required); Ce / Serial Number Label; Spring Adjustments (If Required) - Wayne-Dalton Optimal Installation, User Operation & Maintenance Manual

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5
Tools Needed:
IMPORTANT: If the door is electrically operated, the secure lock MUST NOT be installed. In which case, skip this step.
11mm (7/16")
Locate desired side of door for striker plate placement. Locate the striker plates over the pre-punched holes in the vertical track
Wrench
on the selected side, nearest the center of the lock (second) section. Fasten the striker plate to the vertical track (1m) using two
ø6x15mm (1/4" - 20 x 9/16") track bolts (A6) and ø6mm (1/4" – 20) flange hex nuts (A7).
Screw Driver
(Flat Head)
6
When all steps of the installation are completed and door is ready for use, remove the strip covering the CE/ Serial Number
Tools Needed:
Label (1p). This label is located on the end stile (1o) of the door's top section (1n).The limited Warranty is conditioned upon
exact compliance with the Manufacturer's Notes of Installation, Use and Maintenance manual.
None
Place the yellow and black warning label (A3) on the lock section as shown.
Note: The lock section can be identified by the CE / Serial number Label (1p) attached to the right side of the section.
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NOTE: The counterbalances system is pre-set at the factory, due to different materials and application a small adjustment may
Tools Needed:
be needed.
WARNING
Ratchet Wrench
75mm (3")
Extension
Lift the door and check its balance. Adjust spring, if door lifts by itself and is hard to pull down, or if door is difficult to lift and
comes down by itself. A ¼" square tool (ratchet wrench) (B4 and B5) is required to wind TorqueMaster® springs. With the door
fully down, clamp mole grips (locking pliers) on horizontal track just above top roller. To adjust springs, only add or remove 3/10
of a turn (3 teeth of ratchet wheel) maximum at a time. Adjust both sides equally.
IMPORTANT: On some models, the TorqueMaster® is provided with only ONE SPRING, the right one. In this case, the
following operations are to be made only for the right side.
WARNING
ADJUSTMENT + ADDING TENSION:
Insert wrench (B4 and B5) on the outside of the TorqueMaster (1q), ensure tool seats firmly inside, as shown in FIG. 7.1. Gently
pull wrench (B4 and B5) downwards (counter clockwise for the right side, clockwise for the left side) enough to release the pawl
(1s), as shown in FIG. 7.3. Pull down (counter clockwise for the right side, clockwise for the left side) to add tension to the
spring. When desired tension is achieved, re-engage the pawl (1r) by pushing on it with a finger, ensuring it seats properly in
between the teeth of the gear (1t) as shown in FIG 7.2, and then, gently release the wrench (B4 and B5) (clockwise for the right
side, counter clockwise for the left side), until pawl is engaged in the gear. Carefully remove the wrench (B4-B5) from gear (1q).
In case of TorqueMaster® with two springs, repeat for opposite side, until desired tension is achieved.
ADJUSTMENT – RELEASING Of TENSION:
Insert wrench (B4 and B5) on the outside of the TorqueMaster (1q), ensure wrench seats firmly inside, as shown in FIG. 7.1.
Gently pull wrench (B4 and B5) downwards (counter clockwise for the right side, clockwise for the left side) enough to release
the pawl (1s), as shown in FIG. 7.3.

Striker Plate Mounting (If Required)

(See Diagram 5 on page 6 of Drawings of Installation, Use and Maintenance manual)

CE / Serial Number Label

(See Diagram 6 on page 6 of Drawings of Installation, Use and Maintenance manual)
Spring Adjustment (If Required)
(See Diagram 7 on page 6 of Drawings of Installation, Use and Maintenance manual)
COUNTERBALANCE SYSTEM AND CABLES ARE UNDER EXTREME TENSION! ALL ADJUST-
MENTS SHOULD ONLY BE PERFORMED BY AN AUTHORIZED, QUALIFIED DOOR SYSTEM
SERVICE REPRESENTATIVE.EXTREME CARE NEEDS TO BE TAKEN DURING THIS PROCESS.
BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING
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