Index Braille V4 Service Manual

Index Braille V4 Service Manual

Index braille v4
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V4 Service
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© 2011 Enter your company name
2011-03-29

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Summary of Contents for Index Braille V4

  • Page 1 V4 Service manual © 2011 Enter your company name 2011-03-29...
  • Page 3: Table Of Contents

    ..............................8 Electronic modules ................................. 8 Replace CPU BCP V4 ..............................8 Replace Driver PCB V4 ..............................8 Replace Sheet feeder PCB V4 ..............................8 Replace LED PCB V4 ..............................8 Replace Power supply ..............................9 Replace fan ..............................9...
  • Page 4 Braille Box CPU PCB V4 ..............................16 Braille Box Driver PCB V4 ..............................16 Braille Box Top Connection PCB ..............................17 Braille Box Sheet Feeder PCB V4 ..............................17 Braille Box LED PCB V4 ..............................17 ATC Braille & Print PCB ................................. 17 4 Fuse ...........................
  • Page 5: Model Disassembly Instructions

    Model Disassembly instructions Model Disassembly instructions Electronic modules Everest and Basic Enter topic text here. Basic-D Enter topic text here. 1.2.1 Remove back plate • Open the 2 knurled thumb screws at the bottom holding the back plate • Remove the back plate 1.2.2 Remove side covers •...
  • Page 6: Replace Paper Tractors

    V4 Service manual • Remove the SD memory card from the faulty main board. The Index SD memory card includes embosser specific parameters like serial number, number of embossed pages, page format, embosser settings, etc. Insert Main Board • Insert the original SD memory card from the previous main board to the new main board •...
  • Page 7: Clear Major Paper Jam

    Model Disassembly instructions 1.3.1 Clear major paper jam • Remove the front glass - see instruction • Cut the paper above and below the embossing head with a sharp thin knife (switch blade knife). Avoid the rubber rollers. • Remove and clear the the embossing head from jammed paper •...
  • Page 8: Replace Embossing Head

    V4 Service manual 1.3.7 Replace embossing head REMOVE EMBOSSING HEAD • Remove front glass - see instructions • Remove the Embossing head locking ring (left side) • Release the embossing head axle by pulling left side (locking ring side) towards you •...
  • Page 9: Open The Service Door

    The corners between the outside plate, inner front plate and technical corner plate is sealed with silicone. After working with this plates it is necessary to re-seal them again. Please add silicon sealing in the same way as originally shipped from Index Braille. 1.4.3.1.1 Top plate • Remove the Service door: see •...
  • Page 10: Technical Corner Plate

    V4 Service manual • Lift up the Mid plate left 1.4.3.1.4 Technical corner plate • Remove the CPU Board: see • Remove the Top plate: see • Remove the Mid plates: see • Remove the power plug cables • Disconnect the cable to LED PCB •...
  • Page 11: Replace Embossing Head

    Model Disassembly instructions 1.4.3.2.3 Replace embossing head REMOVE EMBOSSING HEAD • Open the service door - see • Remove the Embossing head locking ring (picture) • Release the embossing head axle by pressing it against you (picture) • Disconnect the embossing head cable INSERT EMBOSSING HEAD 1.
  • Page 12: Sheet Feeder

    4. Remove the Driver Board from the click in holders 1.4.5.3 Replace Sheet feeder PCB V4 The Sheet Feeder PCB V4 is located on the left side of the sheet feeder. Remove the sheet feeder to get access to the Sheet feeder PCB, see instruction "Replace Sheet feeder".
  • Page 13: Replace Power Supply

    Sensors Enter topic text here. 1.4.6.1 Reflectiv light Sensor All V4 Use in Basic-D V4 The Paper edge sensor is displayed with the Green LED at main board The Paper movement sensor check the movement of the pin fed holes and is displayed with the...
  • Page 14: General Service Tasks

    • Paper is guided by aluminum profile, no longer any plastic profiles • The Embossing Head PCB V4 has click on montage and clearly marked hammer number • The hammer number is clearly marked on the embossing head and on the Embossing Head PCB V4 •...
  • Page 15: Braille Box

    Rated power 624W Voltage tolerance +/- 1% Efficiency (typical) 89% Electornic PCB, cables G:\Projekt\Braille Box\Elektronik\Shema-KP 2.3.1 Main Board PCB V4 Internal connectors P1 = Embossing head P2= Stepper motor paper feed P4 = Stepper Motor embossing head P5 = Front Panel P7 = Fan P9 = Paper edge sensor Everest/Basic/Braille&Print...
  • Page 16 V4 Service manual J4 = Headphone connector SW1 = Reset quick press/ 5 seconds = System reset LED 1 - internal only for development LED 2 - Green Paper sensor LED 3 - Yellow Paper jam sensor Basic-D Development ports, switch etc - not for public use! P21 = Internal programming port.
  • Page 17 General Service tasks © 2011 Enter your company name...
  • Page 18: Braille Box Electronics

    V4 Service manual 2.3.2 Braille Box Electronics Connection schematic of Braille Box boards, sensors and motors. © 2011 Enter your company name...
  • Page 19 General Service tasks © 2011 Enter your company name...
  • Page 20: Braille Box Cpu Pcb V4

    RESET - Reset - (Hardware). BOOT STR Internal bottom should only be used by Index Braille Service. It is used for reloading the internal boot strap loader which controls the programming of the embosser. 2.3.2.2 Braille Box Driver PCB V4...
  • Page 21: Braille Box Top Connection Pcb

    Braille Box LED PCB V4 Braille Box LED PCB V4 is placed in the front glass corner. It is used to display the the sensor positions and error messages. These messages is clearly market on the plate in front of the LED PCB V4.
  • Page 22: Led Feedback

    V4 Service manual LED feedback Enter topic text here. Braille Box LED PAPER SIZE Green Green Green 11x17 Green 11 x 8.5 Green 11x11.5 Orange Braille tray Yellow Braille tray Green Braille tray ACTIVE SENSORS Yellow Paper Yellow Paper arm left...
  • Page 23: Appendix

    Appendix Appendix Enter topic text here. Esc sequences Edit Files with ESC Sequences The easiest way to create a file with esc sequences is to download a HEX editor from the Internet. Each esc sequence starts with HEX 1B as described in the first table. Sometimes, as in the case for the Temporary setting of document properties, the esc sequence is complemented with additional information.
  • Page 24 V4 Service manual 6 = 5.5 mm 7 = 7.5 mm 8 = 10.0 mm Graphic Dot Distance 0 = 2.0 mm resolution 1 = 2.5 mm resolution 2 = 1.6 mm resolution Braille Dot Distance 0 = 2.5 mm normal Braille cell inter...
  • Page 25: Specifications

    Specifications Specifications Enter topic text here. Basic-D V4 Weight and sizes Net size 52x25x12 cm Net weight 8.0 kg Shipping size 60x28x43 cm Shipping weight 12.0 kg (?) Noise level dB Ska vi ange det? Paper characteristics Paper Weight 120-180 gsm (Gram per Square...
  • Page 26: Everest-D V4

    V4 Service manual Everest-D V4 Enter topic text here. Braille Box V4 Weight and sizes Net size HxWxD 52x57x75 cm Net weight 50.0 kg Shipping size Shipping weight Noise level dB 60-65 dB(A) Paper characteristics Paper Weight 120-180 gsm (Gram per Square...
  • Page 27: Service Information Sources

    Knowledgebase for distributors Support form Spare part list (log in as distributor) Replacement modules Sprängsskisser (Service manuals) 3D modeller Download software (drivers, WinBraille etc) Download manuals Forum Braille Box Forum V4 Basic and Everest © 2011 Enter your company name...
  • Page 28 Back Cover...

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