Metrologic MS3780 Fusion Installation And User Manual
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Metrologic MS3780 Fusion Installation And User Manual

Omni/single line scanner
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  • Page 2 Copyright © 2005 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any form or by any means without prior written consent, except by reviewer, who may quote brief passages in a review, or provided for in the Copyright Act of 1976.

  • Page 3: Table Of Contents

    ABLE OF ONTENTS Introduction Product Overview ..................... 1 Scanner and Accessories................. 2 Scanner Components..................4 Caution and Serial Number Labels..............5 Stand Specifications ..................5 Cable Removal....................6 Cable Connection Warning................6 Maintenance..................... 6 Installation RS232 or Light Pen ..................7 IBM 46xx or OCIA ....................
  • Page 4 ABLE OF ONTENTS IR Activation Range Normal......................22 Reduced ..................... 22 Troubleshooting Guide ..................23 Design Specifications ..................27 Applications and Protocols ................. 29 Default Settings - Communication Parameters........... 30 Upgrading the Flash ROM Firmware ..............35 Scanner and Cable Terminations ............... 36 Laser and Product Safety ...................

  • Page 5: Introduction Product Overview

    NTRODUCTION The Fusion is a hand-held, omnidirectional bar code scanner with optional single-line scanning capabilities. It utilizes the powerful Metrologic QuantumE scan engine to provide an outstanding scan performance on all standard 1D barcode symbologies, including RSS. Designed for retail applications, the Fusion includes additional key product features like: •...

  • Page 6: Scanner And Accessories

    For IBM Applications Metrologic Voltage Converter Cable, ±12VDC to +5.2VDC MVC-3MNC-N7052 For OCIA Applications Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call Metrologic’s customer service department at 1-800-436-3876...
  • Page 7 EAS Connection Wire (1 ft.) 1.8 m (6 ft.), long strain relief, straight, black 46-00225 Stand Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call Metrologic’s customer service department at 1-800-436-3876.

  • Page 8: Scanner Components

    NTRODUCTION Scanner Components Figure 1. Scanner Components ESCRIPTION Red Output Window, Laser Aperture (See page 40) Mode Select Button (See page 13) Beeper (See page 15) Blue LED, Single-Line Mode / Menu Reading (See page 15) White LED (See page 15) Blue LED, All Scan Lines On / Omnidirectional Reading (See page 15) Amber LED, CodeGate (See page 15)

  • Page 9: Caution And Serial Number Labels

    NTRODUCTION Caution and Serial Number Labels Figure 2. Caution and Serial Labels Stand Specifications Figure 3. Stand Specifications...

  • Page 10: Cable Removal

    Introduction Maintenance Smudges and dirt can interfere with the proper scanning of a bar code. Therefore, the output window will need occasional cleaning. Spray glass cleaner onto a lint free, non-abrasive cleaning cloth. Gently wipe the scanner window. Cable Removal Disconnect the power supply from the PowerLink cable and turn off power to the host system before removing the cable from the scanner.

  • Page 11: Installation

    NSTALLATION RS232 or Light Pen Turn off the host device. Plug the male 10-pin RJ45 end of the PowerLink cable into the 10-pin socket on the MS3780. Connect the 9-pin female end of the PowerLink cable to the appropriate communication port on the host device. Plug the external power supply into the power jack on the PowerLink cable.

  • Page 12: Ibm 46Xx Or Ocia

    NSTALLATION IBM 46xx or OCIA Turn off the host device. Plug the male 10-pin RJ45 end of the MVC cable into the 10-pin socket on the MS3780. For IBM: Connect the other end of the MVC cable to Port 9 of the host device.

  • Page 13: Keyboard Wedge

    Not all computers supply the same current through the keyboard port. For this reason, Metrologic recommends using an external power supply. For additional information contact a Metrologic customer service representative.

  • Page 14: Stand-Alone Keyboard Wedge

    Not all computers supply the same current through the keyboard port. For this reason, Metrologic recommends using an external power supply. For additional information contact a Metrologic customer service representative.

  • Page 15: Full Speed Or Low Speed Usb (Integrated)

    NSTALLATION Full Speed or Low Speed USB (Integrated) Turn off the host device. Plug the male 10-pin RJ45 end of the USB PowerLink cable into the 10-pin socket on the MS3780. Plug the other end of the USB interface cable into the host device’s USB port.

  • Page 16: Eas Deactivation

    NSTALLATION EAS Deactivation EAS D EACTIVATION SW1 and SW2 are the switch banks inside the CheckPoint Device that set the deactivation range. The following is a list of CheckPoint recommended switch bank settings. CheckPoint Recommended Switch Bank Settings SW1 & SW2 switches 1 and 6 set to ON All Fusion models equipped with EAS capabilities have an EAS designation in their model numbers.

  • Page 17: Scanner Operation

    CANNER PERATION The Scan Pattern Mode Select Button There are two configurable scan pattern modes available with the MS3780. • The primary scan pattern mode is the default scan pattern active when the scanner starts. By default, the primary scan pattern is set to all-scan-lines for omnidirectional reading.

  • Page 18: How To Use Codegate And The Manual Activation Mode

    CANNER PERATION How to Use CodeGate and the Manual Activation Mode For illustration purposes the unit’s scan pattern has been set to single-line (menu reading) mode. ANUAL CTIVATION This feature is not a default setting. Refer to the MetroSelect Configuration Guide for instructions on enabling the Manual Activation Mode.

  • Page 19: Audible Indicators

    CANNER PERATION Audible Indicators When the MS3780 is in operation, it can provide audible feedback. These sounds indicate the status of the scanner. Eight settings are available for the tone of the beep (normal, 6 alternate tones and no tone). For instruction on how to change the tone of the beeper, refer to the MetroSelect Configuration Guide (00-02407).

  • Page 20: Visual

    CANNER PERATION Visual Indicators There are four LEDs located on the top of the MS3780. When the scanner is on, the flashing or constant illumination of the LEDs indicates the status of the current scan and the scanner. Figure 18. LED Indicators No LEDs The LEDs will not be illuminated if the scanner is not receiving power from the host or transformer.

  • Page 21: Failure

    Return the unit to a Metrologic authorized service center for repair. Three Beeps - On Power Up This indicates that the nonvolatile memory that holds the scanner configuration has failed. Return the unit to a Metrologic authorized service center for repair.

  • Page 22: Depth Of Field Specifications

    CANNER PERATION Depth of Field Specifications* Normal Scan Zone Specifications are based on a 0.33 mm (13 mil) bar code. Figure 19. Normal Depth of Field * All specifications are subject to change without notice.

  • Page 23: Reduced Scan Zone

    CANNER PERATION Depth of Field Specifications* Reduced Scan Zone Specifications are based on a 0.33 mm (13 mil) bar code. Figure 20. Reduced Depth of Field * All specifications are subject to change without notice.

  • Page 24: Depth Of Field By Bar Code Element Width

    CANNER PERATION Depth of Field by Bar Code Element Width* Normal Scan Zone INIMUM LEMENT IDTH mils Figure 21. Normal Scan Zone by Bar Code Element Width * All specifications are subject to change without notice.

  • Page 25: Reduced Scan Zone

    CANNER PERATION Depth of Field by Bar Code Element Width* Reduced Scan Zone INIMUM LEMENT IDTH mils Figure 22. Reduced Scan Zone by Bar Code Element Width * All specifications are subject to change without notice.

  • Page 26: Ir Activation Range Normal

    CANNER PERATION IR Activation Range* Normal Figure 23. Normal IR Activation Range Reduced Figure 24. Reduced IR Activation Range * All specifications are subject to change without notice.

  • Page 27: Troubleshooting Guide

    ROUBLESHOOTING UIDE The following guide is for reference purposes only. Contact a Metrologic representative at 1-800-ID-METRO or 1-800-436-3876 to preserve the limited warranty terms on page 42. Symptoms Possible Cause(s) Solution All Interfaces Check the transformer, outlet The unit has no No power is being and power strip.
  • Page 28 ROUBLESHOOTING UIDE Symptoms Possible Cause(s) Solution All Interfaces The unit scans If the scanner is setup to support The scanner is a bar code, but ACK/NAK, RTS/CTS, configured to support locks up after XON/XOFF or D/E, verify that some form of host the first scan the host cable and host are handshaking but is not...
  • Page 29 ROUBLESHOOTING UIDE Symptoms Possible Cause(s) Solution All Interfaces During power There is a non-volatile Contact a Metrologic service up the unit RAM failure. representative. beeps 3 times. During power up the unit There is a RAM or Contact a Metrologic service razzes ROM failure.
  • Page 30 ROUBLESHOOTING UIDE Symptoms Possible Cause(s) Solution RS232 Only The host is The scanner and host Check that the scanner and the receiving data may not be configured host are configured for the same but the data does for the same interface. interface.

  • Page 31: Design Specifications

    ESIGN PECIFICATIONS MS3780 Operational Light Source: Visible Laser Diode (VLD) @ 650 nm Laser Power: 1.1 mW (Peak) Normal Depth of Field: 25 mm - 280 mm (1”- 11”) 0.33 mm (13 mil) bar code Reduced Depth of Field: 25 mm - 150 mm (1”- 6”) Omni Scan Scan Speed: 1333 scan lines per second...
  • Page 32 ESIGN PECIFICATIONS MS3780 Electrical Voltage Supply: 5VDC ± 0.25V Operating Power: 1.375 W Standby Power: 1.0 W Operating Current: 275 mA typical at 5VDC Standby Current: 200 mA typical at 5VDC DC Transformers: Class II; 5.2VDC @ 650 mA IEC 60825-1:1993+A1:1997+A2:2001 Laser Class 1: EN 60825-1:1994+A11:1996+A2:2001 EMC:...

  • Page 33: Applications And Protocols

    The MS3780 scanner with Built-in PC Keyboard Wedge Interface is designed to be used for keyboard emulation only. Many RS232 configurable functions (e.g. formatting) available in other Metrologic scanners are also available as keyboard wedge functions. The following are the most important selectable options specific to the keyboard wedge.

  • Page 34: Default Settings - Communication Parameters

    EFAULT ETTINGS OMMUNICATION ARAMETERS Many functions of the scanner can be "configured" - that is enabled or disabled. The scanner is shipped from the factory configured to a set of default conditions. The default parameter of the scanner has an asterisk ( * ) in the charts on the following pages.
  • Page 35 EFAULT ETTINGS OMMUNICATION ARAMETERS IGHT OCIA RS232* ARAMETER EFAULT 46XX Expanded ID “]e0” RSS Limited Enable RSS Limited ID “]e0” RSS Limited App ID “01” RSS Limited Check Digit Bars High as Code 39 Spaces High as Code 39 Bars High as Scanned Spaces High as Scanned DTS/SIEMENS DTS/NIXDORF...
  • Page 36 EFAULT ETTINGS OMMUNICATION ARAMETERS IGHT OCIA RS232* ARAMETER EFAULT 46XX Transmit UPC-A Check Digit Transmit UPC-E Check Digit Expand UPC-E Convert UPC-A to EAN-13 Transmit Lead Zero on UPC-E Convert EAN-8 to EAN-13 Transmit UPC-A Number System Transmit UPC-A Manufacturer Transmit UPC-A Item ID# Transmit Codabar Start/Stop Characters...
  • Page 37 EFAULT ETTINGS OMMUNICATION ARAMETERS IGHT OCIA RS232* ARAMETER EFAULT 46XX Nixdorf ID LRC Enabled UPC Prefix UPC Suffix Transmit AIM ID Characters STX Prefix ETX Suffix Carriage Return Line Feed - disabled by default in KBW Tab Prefix Tab Suffix “DE”...
  • Page 38 EFAULT ETTINGS OMMUNICATION ARAMETERS IGHT OCIA RS232* ARAMETER EFAULT 46XX Supplements are not Required Two Digit Redundancy Five Digit Redundancy 100 msec to Find Supplement Programmable in 100msec steps (MAX 800 msec) as code 39 Coupon Code 128 Programmable Code Lengths avail.

  • Page 39: Upgrading The Flash Rom Firmware

    The MetroSet2 program is a functional component of Metrologic’s new line of Flash- based scanners. This program allows the user of a Metrologic scanner to quickly upgrade to a new or custom version of firmware. It requires the use of a ®...

  • Page 40: Scanner And Cable Terminations

    CANNER AND ABLE ERMINATIONS Scanner Pinout Connections The MS3780 scanner interfaces terminate to a 10-pin modular socket. The serial # label indicates the interface enabled when the scanner is shipped from the factory. Figure 25. Keyboard Wedge and RS232 and Light Pen Emulation Stand-Alone Keyboard MS3780-41 MS3780-47...
  • Page 41 CANNER AND ABLE ERMINATIONS Figure 26. MS3780-11 IBM 468X/469X MS3780-9 OCIA Function Function Ground Ground RS232 Transmit Output RS232 Transmit Output RS232 Receive Input RS232 Receive Input RTS Output RDATA CTS Input RDATA Return DTR Input Clock In IBM B-Transmit Clock Out Clock in Return/ IBM A+ Receive...
  • Page 42 CANNER AND ABLE ERMINATIONS Cable Connector Configurations (Host End) RS232 PowerLink Cable 53-53000-3 Function Shield Ground RS232 Transmit Output RS232 Receive Input DTR Input/Light Pen Source Power/Signal Ground Light Pen Data CTS Input 9-Pin D-Type Connector RTS Output +5VDC USB Power/Communication Cable 53-53213x-N-3, 53-530214x-N-3 or 53-53235x-N-3 Function...
  • Page 43 PC Clock No Connect Metrologic will supply an adapter cable with a 5-pin DIN male connector on one end and a 6-pin mini DIN female connector on the other. According to the termination required, connect the appropriate end of the adapter cable to the PowerLink cable, leaving the necessary termination exposed for connecting to the keyboard and the keyboard port on the PC.

  • Page 44: Laser And Product Safety

    ASER AND RODUCT AFETY Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser light exposure. Under no circumstances should the customer attempt to service the laser scanner. Never attempt to look at the laser beam, even if the scanner appears to be nonfunctional.
  • Page 45 ASER AND RODUCT AFETY Notices This equipment has been tested and found to comply with limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 46: Limited Warranty

    The MS3780 Fusion™ scanners are manufactured by Metrologic at its Blackwood, New Jersey, U.S.A. facility. The MS3780 Fusion scanners have a three (3) year limited warranty from the date of manufacture. Metrologic warrants and represents that all MS3780 Fusion scanners are free of all defects in material, workmanship and design, and have been produced and labeled in compliance with all applicable U.S.

  • Page 47: Patents

    ATENTS Patent Information This METROLOGIC product may be covered by one or more of the following U.S. Patents: U.S. Patent No.; 5,216,232; 5,260,553; 5,340,971; 5,340,973; 5,424,525; 5,468,951; 5,484,992; 5,525,789; 5,528,024; 5,557,093; 5,591,953; 5,616,908; 5,627,359; 5,637,852; 5,661,292; 5,767,501; 5,777,315; 5,789,730; 5,789,731; 5,796,091; 5,811,780; 5,825,012; 5,828,048; 5,844,227;...

  • Page 48: Index

    NDEX AC ........2, 7–11 EAS..........12 Accessories .......2, 3 Adapter..........9 Audible Indicator.. 15–17, 23–26, 35 Failure Modes........17 FCC ..........41 Bar Code ..... 15–17, 23–26, 27 Firmware ........35 Bar Width........27 Flash ROM......1, 35 Beep ....15, 16, 17, 23–26, 35 Blue LED .....
  • Page 49 NDEX Light Source ........27 Scan Lines ........27 Scan Pattern ......1, 27 Maintenance........6 Primary ......13–14 Manual....... 2, 15, 29 Secondary ......13–14 MetroSet2........35 Single-Line ......13–14 Mode of Operation Scan Speed ........ 27 Button ........14 SELV........7–11 Primary ......13–14 Single-Line Mode ......
  • Page 50 OTES...
  • Page 52 November 2005 Printed in the USA 0 0 - 0 2 2 6 9 A...

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