Dremel 400 Series XPR Safety Manual

Dremel 400 Series XPR Safety Manual

Dremel high performance rotary tool instructional safety manual
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400 Series XPR
Instructional Safety
High Performance Rotary Tool
Manual
1-800-437-3635
http://www.dremel.com
Dremel brand products are manufactured and sold by the
Dremel Division of Robert Bosch Tool Corporation
Form No. 2610925455 10/04
Robert Bosch Tool Corporation © 2004
All Rights Reserved

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Summary of Contents for Dremel 400 Series XPR

  • Page 1 400 Series XPR Instructional Safety High Performance Rotary Tool Manual 1-800-437-3635 http://www.dremel.com Dremel brand products are manufactured and sold by the Dremel Division of Robert Bosch Tool Corporation Form No. 2610925455 10/04 Robert Bosch Tool Corporation © 2004 All Rights Reserved...
  • Page 2: Power Tool Safety Rules

    POWER TOOL SAFETY RULES Read and understand all instructions. Failure to follow all instructions list- WARNING ed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Personal Safety WORK AREA Keep your work area clean and well lit. Stay alert, watch what you are doing and Cluttered benches and dark areas invite acci- use common sense when operating a...
  • Page 3 Service Store idle tools out of reach of children and other untrained persons. Tools are Tool service must be performed only by dangerous in the hands of untrained users. qualified repair personnel. Service or Maintain tools with care. Keep cutting maintenance performed by unqualified per- tools sharp and clean.
  • Page 4 SAFETY RULES FOR ROTARY TOOL (CONTINUED) complete stop it is safe to put it down. dropped while grinding. Do not use a wheel that may be damaged. Fragments Do not grind or sand near flammable from a wheel that bursts during operation will materials.
  • Page 5 IMPORTANT! If any parts are missing, or if The 400 Series XPR Rotary Tool is a high- you require any assistance with these speed tool and operates at speeds 5,000 to instructions, please contact the Dremel™...
  • Page 6: Specifications

    SPECIFICATIONS General Specifications Extension Cords Voltage Rating ..120 V, 50-60 Hz If an extension cord is necessary, a cord with adequate size conductors that is Amperage Rating ....2.0 A capable of carrying the current necessary No Load Speed .
  • Page 7 SYMBOLS Some of the following symbols may be used on your tool. Please study IMPORTANT! them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. Symbol Name Designation/Explanation Volts Voltage (potential) Amperes Current Hertz...
  • Page 8 Always unplug rotary tool before changing accessories, changing WARNING collets, or servicing the tool. Collets The Dremel™ accessories available for the rotary tool come with various shank sizes. Four size collets are available to accommodate the different shank sizes. Collet sizes are iden- tified by the rings on the back of the collet: 1/8"...
  • Page 9: Operation

    The “golf” grip method is used for more aggres- perform best by allowing the speed, along sive operations such as grinding or cutting. with the correct Dremel™ accessory and attachment, do the work for you. Do not put Usually it is better to make a series of pass- pressure on the tool during use, if possible.
  • Page 10 120 volts. Simply move the speed set- ting to a higher position to begin operation. The 400 Series XPR Rotary Tool switch set- tings are marked on the speed control dial. Some guidelines regarding tool speed:...
  • Page 11: Speed Settings

    SPEED SETTINGS Use only Dremel™ tested, high performance accessories. * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. High Speed Cutters Catalog Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass...
  • Page 12 SPEED SETTINGS (CONTINUED) Use only Dremel™ tested, high performance accessories. * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. High Speed Router Bits Catalog Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass...
  • Page 13 SPEED SETTINGS (CONTINUED) Use only Dremel™ tested, high performance accessories. * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. Cutting Accessories Catalog Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass...
  • Page 14: Maintenance

    We recom- mend that all tool service be performed by a Dremel™ Service Facility. To avoid injury from unex- WARNING pected starting or electri-...
  • Page 15 There is no need to lubricate the Dremel™ position (Figure C). rotary tool. 5. Reinstall brush covers by angling the...
  • Page 16 For availability of all accessories and attachments, refer your local hardware, hobby or home 1-800-437-3635 center. Or contact Dremel Consumer Service at: or at www.Dremel.com. Use only Dremel™, high-performance accessories. Other accessories are WARNING not designed for this tool and may lead to personal injury or property damage.
  • Page 17 ACCESSORIES (continued) Engraving Cutters High Speed Cutters Engraving cutters come in a High speed cutters are 3/32" shank wide variety of sizes and 1/8" shank used in carving, cutting shapes and are used for intricate work on and slotting wood, plastics ceramics (greenware), wood carvings, jewel- and soft metals (such as aluminum, copper ry and scrimshaw.
  • Page 18 ATTACHMENTS The following attachments are part of the Dremel Rotary Tool System; increasing the versatility of your rotary tool. XPR MultiSaw The Dremel XPR MultiSaw turns your rotary tool into a multipur- pose saw that will allow you to make straight and curved cuts in a variety of materials.
  • Page 19 • Easy screw mounting • Includes 1/16" grout removal bit Use with models: 275, 285, 395, 398, 770, 780, 800, 400 Series XPR. Cutting Guide Provides controlled cutting in a variety of materials • Allows for sturdy controlled cuts with maximum visi- bility •...
  • Page 20 • Guide provides optimum sharpening angle • Sharpens most rotary lawn mower blades • Includes sharpening stone Use with models: 275, 285, 395, 398, 770, 780, 800, 400 Series XPR. Chain Saw Sharpener • Easily sharpen the dullest of chains •...
  • Page 21 Use with models: 275, 285, 395, 398, 400 Series XPR. Tool Holder and Base • Firmly holds rotary tools in any position • Control workpiece (hands free) for better results Use with models: 275, 285, 395, 398, 780, 400 Series XPR.
  • Page 22: Service Parts & Diagram

    SERVICE PARTS & DIAGRAM Ref. Part No. Description Ref. Part No. Description 2610920980 Housing Set 2610922763 Collet Nut 2610920701 Field Assembly 2615110480 1/8" Collet (In Tool) 2610920702 Armature and 2610920710 Switch Assembly Bearing Assembly 2610914379 Rubber Bearing 2615990962 Wrench Sleeve 2615294041 Cord 2610920718...
  • Page 23: Dremel™ Limited Warranty

    DREMEL™ LIMITED WARRANTY Your Dremel™ product is warranted against defective material or workmanship for a period of five years from date of purchase. In the event of a failure of a product to conform to this written warran- ty, please take the following action: 1.
  • Page 24 NOTE...

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