Airwell AWSI-HDDE009-H11 Service Manual

Airwell AWSI-HDDE009-H11 Service Manual

Hdde009/012/018/024 series indoor / outdoor units

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Indoor Units
AWSI-HDDE009-H11
AWSI-HDDE012-H11
AWSI-HDDE018-H11
AWSI-HDDE024-H11
REFRIGERANT
R410A
SM HDDE 1-A.1 GB
Version:1
HDDE009/012/018/024
MAY-2013
Outdoor Units
AWAU-YDDE009-H11
AWAU-YDDE012-H11
AWAU-YDDE018-H11
AWAU-YDDE024-H11
HEAT PUMP

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Summary of Contents for Airwell AWSI-HDDE009-H11

  • Page 1 HDDE009/012/018/024 Indoor Units Outdoor Units AWSI-HDDE009-H11 AWAU-YDDE009-H11 AWSI-HDDE012-H11 AWAU-YDDE012-H11 AWSI-HDDE018-H11 AWAU-YDDE018-H11 AWSI-HDDE024-H11 AWAU-YDDE024-H11 REFRIGERANT R410A HEAT PUMP SM HDDE 1-A.1 GB MAY-2013 Version:1...
  • Page 2 LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page (when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents INTRODUCTION ..........................1-1 PRODUCT DATA SHEET....................... 2-1 RATING CONDITIONS ........................3-1 OUTLINE DIMENSION ........................4-1 PERFORMANCE DATA ......................... 5-1 PRESSURE CURVES........................6-1 SOUND LEVEL CHARACTERISTICS ................... 7-1 ELECTRICAL DATA........................8-1 WIRING DIAGRAM ......................... 9-1 REFRIGERATION DIAGRAMS ......................
  • Page 4: Introduction

    INTRODUCTION INTRODUCTION INTRODUCTION General HDDE series is a mono-split DCI inverter air conditioner. This high-wall mounted type indoor are mainly designed for residential buildings. The ODU YDDE product is a DC inverter outdoor with high technology. By using DC compressor sine wave torque control technology, this product provides more comfort and economical operating.
  • Page 5: Indoor Unit

    INTRODUCTION INTRODUCTION Indoor Unit The indoor unit is wall mounted, and can be easily fitted to many types of residential locations. It includes: • LED display • Variable speed with PG motor • Motorized flap • High efficiency filtration to ensure a best Air Quality : Advanced filtering combine mechanical, Photo-catalytic + Bi-anti bacterial and observe bad gaseous and smokes.
  • Page 6: Outdoor Unit

    INTRODUCTION INTRODUCTION Outdoor Unit The outdoor units can be installed as floor or wall mounted units by using a wall supporting bracket. The metal sheets are protected by anti- corrosion paintwork allowing long life resistance. All outdoor units are pre-charged. For further information please refer to the Product Data Sheet, Chapter 2.
  • Page 7 INTRODUCTION INTRODUCTION Matching Table INDOOR UNITS OUTDOOR UNITS AWSI-HDDE009-H11 AWSI-HDDE012-H11 AWSI-HDDE018-H11 AWSI-HDDE024-H11  AWAU-YDDE009-H11  AWAU-YDDE012-H11  AWAU-YDDE018-H11  AWAU-YDDE024-H11 SM HDDE 1-A.1 GB...
  • Page 8: Product Data Sheet

    RATING CONDITIONS PRODUCT DATA SHEET Model Indoor Unit AWAU-HDDE009-N11 Model Outdoor Unit AWAU-YDDE009-H11 Installation Method of Pipe Flared Heating Characteristics Units Cooling Average Warmer Capacity 2,6 (0,45-3,23) 3,0 (0,45-4,1) Pdesign SEER / SCOP Energy efficiency class Annual energy consumption Tbiv Power supply V/Ph/Hz 220-240V/Single/50Hz...
  • Page 9 PRODUCT DATA SHEET Model Indoor Unit AWAU-HDDE012-N11 Model Outdoor Unit AWAU-YDDE012-H11 Installation Method of Pipe Flared Heating Characteristics Units Cooling Average Warmer Capacity 3,5 (0,6-3,96) 3,8 (0,6-5,13) Pdesign SEER / SCOP Energy efficiency class Annual energy consumption 1149 Tbiv Power supply V/Ph/Hz 220-240V/Single/50Hz Circuit breaker rating...
  • Page 10 RATING CONDITIONS Model Indoor Unit AWAU-HDDE018-N11 Model Outdoor Unit AWAU-YDDE018-H11 Installation Method of Pipe Flared Heating Characteristics Units Cooling Average Warmer Capacity 5,3 (1,2-6,3) 5,6 (1,1-6,4) Pdesign SEER / SCOP Energy efficiency class Annual energy consumption 1768 1611 Tbiv Power supply V/Ph/Hz 220-240V/Single/50Hz Circuit breaker rating...
  • Page 11 PRODUCT DATA SHEET Model Indoor Unit AWAU-HDDE024-N11 Model Outdoor Unit AWAU-YDDE024-H11 Installation Method of Pipe Flared Heating Characteristics Units Cooling Average Warmer Capacity 6,45 (2,53-6,55) 7,0 (2,53-7,6) Pdesign 6,45 SEER / SCOP Energy efficiency class Annual energy consumption 2137 1852 Tbiv Power supply V/Ph/Hz...
  • Page 12: Rating Conditions

    RATING CONDITIONS 3. RATING CONDITIONS Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). Cooling: Indoor: C DB 19 C WB Outdoor: 35 C DB Heating: Indoor: C DB Outdoor: 7 C DB 6 C WB Operating Limits R410A Indoor...
  • Page 13: Outline Dimension

    OUTLINE DIMENSION OUTLINE DIMENSION Indoor: HDDE009, HDDE012, HDDE018, HDDE024 Models HDDE009/012 HDDE018 HDDE024 1008 SM HDDE 1-A.1 GB...
  • Page 14 OUTLINE DIMENSION Outdoor: YDDE009 Outdoor: YDDE012 SM HDDE 1-A.1 GB...
  • Page 15: Sound Level Characteristics

    SOUND LEVEL CHARACTERISTICS Outdoor: YDDE018 Outdoor: YDDE024 SM HDDE 1-A.1 GB...
  • Page 16: Performance Data

    PERFORMANCE DATA PERFORMANCE DATA SM HDDE 1-A.1 GB...
  • Page 17: Pressure Curves

    SOUND LEVEL CHARACTERISTICS PRESSURE CURVES SM HDDE 1-A.1 GB...
  • Page 18: Sound Level Characteristics

    SOUND LEVEL CHARACTERISTICS SOUND LEVEL CHARACTERISTICS Sound Pressure Level SM HDDE 1-A.1 GB...
  • Page 19 SOUND LEVEL CHARACTERISTICS Sound Pressure Level Spectrum (Measured as Figure 1) HDDE 1-A.1 GB...
  • Page 20: Electrical Data

    ELECTRICAL DATA ELECTRICAL DATA MODEL YDDE009 YDDE012 YDDE018 YDDE024 To indoor Power Supply 1PH-220-240V-50Hz Max Current, A 6.9A 7.3A 11.8A 12.4A Circuit Breaker,A Power Supply Wiring No. X Cross Section 3x1.5 mm 3x1.5 mm 3x2.5 mm 3x2.5 mm Interconnecting Cable Model No. X Cross 4x2.5 mm 4x1.5 mm 4x1.5 mm...
  • Page 21: Wiring Diagram

    WIRING DIAGRAM WIRING DIAGRAM HDDE009, HDDE012 HDDE018 SM HDDE 1-A.1 GB...
  • Page 22 WIRING DIAGRAM HDDE024 YDDE009 SM HDDE 1-A.1 GB...
  • Page 23 WIRING DIAGRAM YDDE012 YDDE018,YDDE024 SM HDDE 1-A.1 GB...
  • Page 24: Refrigeration Diagrams

    REFIGERATION DIAGRAMS REFRIGERATION DIAGRAMS 10.1 HDDE009+YDDE009, HDDE012+YDDE012 10.2 HDDE018+YDDE018, HDDE024+YDDE024 SM HDDE 1-A.1 GB...
  • Page 25: Tubing Connections

    TUBING CONNECTIONS TUBING CONNECTIONS When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction line at the lowest point of the riser. In case the indoor unit is installed above the outdoor, no trap is require SM HDDE 1-A.1 GB 11-1...
  • Page 26: Control System

    CONTROL SYSTEMS CONTROL SYSTEM 12.1 Electronic Control 12.1.1 Abbreviations Abbreviation Definition Air Condition Building Management System System Power Compressor Top Temperature sensor DC Inverter Electronic Expansion Valve Heating Element Human Machine Interface Heat Sink Temperature sensor Hertz (1/sec) – electrical frequency Indoor Coil Temperature (RT2) sensor Indoor Unit Micro Controller Unit...
  • Page 27 CONTROL SYSTEMS 12.1.3 Compressor Frequency Control The Compressor Frequency Control is based on the PI scheme. When starting the compressor, or when conditions are varied due to the change of the room ΔD condition, the frequency must be initialized according to the value of the indoor unit and the Q value of the indoor unit.
  • Page 28 CONTROL SYSTEMS 12.1.5.2 Compressor Starting Control When turning the compressor from OFF to ON, the upper limit of frequency must be set as follows. (The function must not be used when defrosting.) 12.1.5.3 Minimum On and Off Time Prohibit to turn ON the compressor for 3 minutes after turning it off.(except during deicing protection) 12.1.6 Indoor Fan Control 8 Indoor fan speeds are determined for each model.
  • Page 29: Fan Mode

    CONTROL SYSTEMS 12.1.6.1 Turbo Speed In COOL and HEAT mode (not available in AUTO, DRY, FAN mode), press the Turbo button, the super high fan speed is selected on Remote control and the indoor fan rotates at super high speed. 12.1.7 Outdoor Fan Control 12.1.7.1 FAN Speed Type...
  • Page 30: Heat Mode

    CONTROL SYSTEMS If SPT-2<RAT<SPT, the unit will maintain the previous status. For model 18 and 24 If RAT≥SPT-0.5, the unit starts cooling operation. In this case, the compressor and outdoor fan will operate and the indoor fan will run at the setting speed. If RAT≤SPT-2, the compressor will stop operation and the outdoor fan will delay 30 seconds to stop.
  • Page 31 CONTROL SYSTEMS For model 18 and 24 If RAT≤SPT+3.5, the unit will operate in heating mode. The compressor, outdoor fan and 4-way valve will operate and the indoor fan will delay 3min to start at the latest If SPT+3≤RAT≤SPT+5,the unit will maintain the previous status. If RAT≥SPT+5, the compressor will stop, the outdoor fan will delay 30s to stop and the indoor fan will blow for 60s at the setting speed.
  • Page 32: Dry Mode

    CONTROL SYSTEMS 12.6 Dry Mode If RAT>SPT, the unit starts drying operation. Indoor fan, outdoor fan and compressor will operate and the indoor fan will run at low speed. If SPT-2≤RAT≤SPT, the unit will keep running in the original mode. If RAT<SPT-2, the compressor will stop running and the outdoor fan will delay 30 seconds to stop.
  • Page 33: Sleep Function

    CONTROL SYSTEMS Under clean function, the indoor fan will continue operation for 2 min at low speed after the unit is turned OFF. Clean function is defaulted as OFF after unit is Power ON. Clean function is not available in Auto, Fan or Heat mode.
  • Page 34 CONTROL SYSTEMS 12.11 Protections There are 4 protection codes. Normal (Norm) – unit operate normally. Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased. HzDown – Compressor frequency is reduced by 2Hz/s Stop Compressor (SC) –...
  • Page 35 limitation and prevent abnormal high pressure. CONTROL SYSTEMS For Model 09/12: Compressor will stop when ICT reaches 62C For Model 18/24, Compressor will stop when ICT reaches 64C If the unit stops as such protection for 6 times, it can not resume running automatically and display the error code E8, it can resume by pressing ON/OFF.
  • Page 36 CONTROL SYSTEMS 12.11.6.1 Deicing Starting Conditions This protection is for Heat Pump Only This protection is carried out by the cooling cycle (reverse cycle). The defrosting time or outdoor heat exchanger temperature must be more than its setting values when finishing the deicing protection.
  • Page 37 CONTROL SYSTEMS If the unit stops as such protection for 6 times, it can not resume running automatically and display error Code E5, it can resume by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
  • Page 38 CONTROL SYSTEMS 12.11.12 IPM module protection After compressor is turned on, Once IPM modular protection signal (by its current or temperature )is detected, the unit will stop operation immediately. If modular protection is resumed and compressor has stopped for 3min, the complete unit can then be allowed to resume operation.
  • Page 39 CONTROL SYSTEMS 12.12 Operating the Unit from the ON/OFF Button The ON/OFF button allows to operate the unit in AUTO mode, the microcomputer will monitor the room temperature and select the (COOL, HEAT, FAN) mode automatically, and temperature/Fan speed settings can not be changed. 12.13 Indoor Unit Controllers and Indicators The following is schematic drawing for the display:...
  • Page 40 12.14 Test Mode TO BE CONFIRMED SM HDDE 1-A.1 GB 12-15...
  • Page 41: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING 13.1 ELECTRICAL & CONTROL TROUBLESHOOTING 13.1.1 Precautions before Performing Inspection or Repair Be cautious during installation and maintenance. Do operation following the regulations to avoid electric shock and casualty or even death due to drop from high attitude. * Static maintenance is the maintenance during de-energization of the air conditioner.
  • Page 42 TROUBLESHOOTING 13.1.3 Judgment by Indoor/Outdoor Unit Diagnostics If the malfunction still exists 4min later after stop of unit due to compressor protection, error code will be directly displayed though indoor display. In other situations, error code can be displayed by pressing LIGHT button 6 times within 4s.
  • Page 43 TROUBLESHOOTING COOL Indicator OFF 3S and blink 1. AC power supply is higher than 2 DC Over Voltage 11 times 2. Outdoor PCB circuit malfunction 1. AC power supply voltage is less than 150VAC HEAT Indicator OFF 3Sand 2. Outdoor PCB circuit malfunction DC Under Voltage blink21 times 1.
  • Page 44 TROUBLESHOOTING Malfunction of phase HEAT Indicator OFF 3Sand blink13 current detection times Outdoor main board damaged circuit for compressor Malfunction of HEAT Indicator OFF 3Sand blink20 Supply voltage is unstable voltage dropping for times DC BUS AC Current detection COOL Indicator OFF 3Sand blink13 problem Outdoor main board damaged times...
  • Page 45 TROUBLESHOOTING 13.1.4 Checking the refrigeration system Checking system pressures and other thermodynamic measures should be done when system is in Test Mode (in Test mode, system operates in fixed settings). The performance curves given in this manual are given for unit performance in test mode when high indoor fan speed is selected.
  • Page 46: Characteristics Of Sensor

    CHARACTERISTICS OF SENSOR CHARACTERISTICS OF SENSOR 14.1.1 RAT/OAT RAT/OAT R-T chart Temperature(C) 14.1.2 ICT/OCT ICT/OCT R-T Chart Temperature(C) SM HDDE 1-A.1 GB 14-1...
  • Page 47 CHARACTERISTICS OF SENSOR 14.1.3 CTT R-T Chart 14-2 SM HDDE 1-A.1 GB...
  • Page 48: Exploded View & Spare Part List

    EXPLODED VIEW & SPARE PART LIST EXPLODED VIEW SPARE PART LIST & 15.1 Exploded view of indoor unit: HDDE009, HDDE012 SM HDDE 1-A.1 GB 15-1...
  • Page 49 SERVICING 15.2 Spare part list of indoor Unit: HDDE009 Part Code Part Description G1112208201 Filter Sub-Assy G20012806B Front Panel G24252019 Screw Cover G63062017 Membrane G2001237501 Front Case Assy G10512119 Guide Louver G26112486 Helicoid tongue G10512160 Air Louver G1054202001 Shaft of Guide Louver G0523204101 Drainage Pipe Sub-assy G2220229501_K88497...
  • Page 50 SERVICING 15.3 Spare part list of indoor Unit: HDDE012 Part Code Part Description G1112208201 Filter Sub-Assy G20012806B Front Panel G24252019 Screw Cover G63022016 Membrane G20012824 Front Case Assy G10512119 Guide Louver G26112486 Helicoid tongue G10512160 Air Louver G1054202001 Shaft of Guide Louver G0523204101 Drainage Pipe Sub-assy G2220229501_K8849...
  • Page 51 EXPLODED VIEW & SPARE PART LIST 15.4 Exploded view of indoor unit: HDDE018 15-4 SM HDDE 1-A.1 GB...
  • Page 52 SERVICING 15.5 Spare part list of indoor Unit: HDDE018 Part Code Part Description G4202300115 Jumper G22242083 Indicator shield cover G22242084 Indicator Light Cover G30568112 Display Board G20112103 Electric Box G4201026601 Terminal Board G01592087 Shield cover of Electric Box G30148858 Main Board G20402748 Electric Box Assy G20122123...
  • Page 53 EXPLODED VIEW & SPARE PART LIST 15.6 Exploded view of indoor unit: HDDE024 (A.) I ', ..0 '>' v / 15-6 SM HDDE 1-A.1 GB...
  • Page 54 SERVICING 15.7 Spare part list of indoor Unit: HDDE024 Part Code Part Description G4202300127 Jumper G22242083 Indicator shield cover G22242084 Indicator Light Cover G30568112 Display Board G20112103 Electric Box G42011233 Terminal Board G01592087 Shield cover of Electric Box G30148859 Main Board G20402814 Electric Box Assy G20122123...
  • Page 55 EXPLODED VIEW & SPARE PART LIST 15.8 Exploded view of outdoor unit: YDDE009, YDDE012 15-8 SM HDDE 1-A.1 GB...
  • Page 56 SERVICING 15.9 Spare part list of outdoor Unit: YDDE009 Part Code Part Description G02613858 Electric Box Assy G02613862 Electric Box Sub-Assy G30148854 Main Board G43130184 Reactor G420111041 Terminal Board G71010003 Wire Clamp G22413007 Front Grill G01533034P Front Panel G10333004 Axial Flow Fan G02803037P Chassis Sub-assy G1501308502...
  • Page 57 EXPLODED VIEW & SPARE PART LIST 15.10 Spare part list of outdoor Unit: YDDE012 Part Code Part Description G02613643 Electric Box Assy G02613666 Electric Box Sub-Assy G30148856 Main Board G43130184 Reactor G420111041 Terminal Board G71010003 Wire Clamp G22413007 Front Grill G0153303204P Front Panel G10333427...
  • Page 58 SERVICING 15.11 Exploded view of outdoor unit: YDDE018 SM HDDE 1-A.1 GB 15-11...
  • Page 59 EXPLODED VIEW & SPARE PART LIST 15.12 Spare part list of outdoor Unit: YDDE018 Part Code Part Description G10335008 Axial Flow Fan G1501506402 Fan Motor G01705036 Motor Support Sub-Assy none Electric Box (Fireproofing) G4300040033 Magnet Coil G03073158 4-Way Valve Assy G01473043 Rear Grill G26235401...
  • Page 60 SERVICING 15.13 Exploded view of outdoor unit: YDDE024 SM HDDE 1-A.1 GB 15-13...
  • Page 61 EXPLODED VIEW & SPARE PART LIST 15.14 Spare part list of outdoor Unit: YDDE024 Part Code Part Description G22415003 Front Grill G1501403402 Fan Motor G20113027 Electric Box (Fireproofing) G49010252 Radiator G30148864 Main Board G02613662 Electric Box Assy none Terminal Board Support sub-assy G420111041 Terminal Board G26235401...
  • Page 62: Servicing

    SERVICING SERVICING 16.1 Servicing procedure of indoor units 16.2 Servicing procedure of outdoor units SM HDDE 1-A.1 GB 15-15...
  • Page 63 APENDIX APPENDIX SM HDDE 1-A.1 GB...
  • Page 64 SERVICE MANUAL HDDE009/012/018/024 SM HDDE 1-A.1 GB 15-15...

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