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SERVICE MANUAL
Digital Movie Camera
Contents
1. OUTLINE OF CIRCUIT DESCRIPTION ............................... 3
2. DISASSEMBLY ................................................................... 12
3. ELECTRICAL ADJUSTMENT ............................................. 17
5. TROUBLESHOOTING GUIDE ............................................ 23
6. PARTS LIST ........................................................................ 24
CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS ........... C1
RoHS
•This product does not contain any hazardous substances prohibited by the RoHS
Directive.
WARNING
•You are requested to use RoHS compliant parts for maintenance or repair.
•You are requested to use lead-free solder.
(This product has been manufactured using lead-free solder. Be sure to follow the
warning given on page 2 when carrying out repair work.)
CAUTION : Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the
manufacturer.
Discard used batteries according to the manufacturer's instructions.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
SG111/U, EX, EX2, EX3, GX (R)
FILE NO.
VPC-CG6
(Product Code : 168 069 01)
(U.S.A.) (Canada) (Korea) (Taiwan)
VPC-CG6EX
(Product Code : 168 069 02)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)
VPC-CG6EXBL
(Product Code : 168 069 05)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)
VPC-CG6EXP
(Product Code : 168 069 06)
(Europe) (U.K.) (South America)
(China) (Australia) (Hong Kong)
(Russia) (Middle East) (Africa)
(General) (Korea) (Taiwan)
VPC-CG6GX
(Product Code : 168 069 07)
(South America) (China)
(Australia) (Hong Kong)
(General) (Korea) (Taiwan)
REFERENCE No. SM5310684

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Table of Contents

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   Summary of Contents for Sanyo VPC-CG6EX

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL VPC-CG6 Digital Movie Camera (Product Code : 168 069 01) (U.S.A.) (Canada) (Korea) (Taiwan) VPC-CG6EX (Product Code : 168 069 02) (Europe) (U.K.) (South America) (China) (Australia) (Hong Kong) (Russia) (Middle East) (Africa) (General) (Korea) (Taiwan)
  • Page 2 PRODUCT SAFETY NOTICE The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part designated in the Parts List.
  • Page 3: Outline Of Circuit Description

    1. OUTLINE OF CIRCUIT DESCRIPTION Pin 1 1-1. CCD CIRCUIT DESCRIPTION 1. IC Configuration The CCD peripheral circuit block basically consists of the fol- lowing ICs. IC931 (MN39830PMJ-A) CCD imager IC901 (AN20112A) V driver IC905 (AD9971BCPZRL) CDS, AGC, A/D converter, H driver vertical TG Pin 13 2.
  • Page 4 3. IC901 (V Driver) 4. IC905 (H Driver, CDS, AGC and A/D converter) A V driver (IC901) is necessary in order to generate the clocks IC905 contains the functions of H driver, CDS, AGC and A/D (vertical transfer clock and electronic shutter clock) which converter.
  • Page 5 1-2. CP1 and VF1 CIRCUIT DESCRIPTION 1. Circuit Description When the TG/SG drives the CCD, picture data passes through 1-1. Digital clamp the A/D and CDS, and is then input to the ASIC as LVDS The optical black section of the CCD extracts averaged val- data.
  • Page 6 4. Lens drive block 5. Video clip recording and playback 4-1. Focus drive 5-1. Recording The three control signals (LENS_SD, LENS_CK and The signals from the camera block are input to the ASIC where LENS_EN) which are output from the ASIC (IC101) are con- they are processed, and the image data that is stored in the verted into drive pulses (FOCUS A+, FOCUS A–, FOCUS B+ IC102 SDRAM is input to the IC102 MPEG4 CODEC LSI.
  • Page 7 1-3. PWA POWER CIRCUIT DESCRIPTION 1. Outline 3. Analog 12 V Power Output This is the main power circuit, and is comprised of the follow- +12 V (A) is output. Feedback for the +12 V (A) is provided to ing blocks. the switching controller (Pin (26) of IC501) so that PWM con- Switching controller (IC501) trol can be carried out.
  • Page 8 1-4. ST1 STROBE CIRCUIT DESCRIPTION 1. Charging Circuit 2. Light Emission Circuit When UNREG power is supplied to the charge circuit and the When FLCLT signal is input from the ASIC, the stroboscope CHG signal from microprocessor becomes High (3.3 V), the emits light.
  • Page 9 1-5. SYA CIRCUIT DESCRIPTION 1. Configuration and Functions For the overall configuration of the SYA block, refer to the block diagram. The SYA block centers around a 8-bit microprocessor (IC301), and controls camera system condition (mode). The 8-bit microprocessor handles the following functions. 1.
  • Page 10 SCAN OUT3 Keyscan output 3 SCAN OUT2 Keyscan output 2 SCAN OUT1 Keyscan output 1 SCAN OUT0 Keyscan output 0 ZHP_AD Headphone cable detection BAT_I Battery current value detection (analog input) BAT + Battery voltage detection (analog input) Battery temperature detection (analog input) BAT_T BL ON LCD backlight ON/OFF signal (H=ON)
  • Page 11 3. Key Operaiton For details of the key operation, refer to the instruction manual. SCAN SCAN RIGHT DOWN LEFT V. REC TELE WIDE PW_TEST TEST PW_ON LCD TURN Table 5-2. Key Operation 4. Power Supply Control The 8-bit microprocessor controls the power supply for the overall system. The following is a description of how the power supply is turned on and off.
  • Page 12: Disassembly

    2. DISASSEMBLY 2-1. REMOVAL OF CABI LEFT, LENS ASSEMBLY AND CA1 BOARD 1. Two screws 1.7 x 4 When assembling, 2. Holder strap tighten the screws order. 3. Screw 1.7 x 2.5 a → b → c 4. Open the cover battery. 5.
  • Page 13 2-2. REMOVAL OF CP1 BOARD 1. Two screws 1.7 x 4 2. Earth batt 3. Button back 4. FPC 5. Two screws 1.7 x 4 6. CP1 board 7. Two connectors 8. Spacer lens right 9. Spacer holder joint 10. Two screws 1.7 x 2.5 11.
  • Page 14 2-3. REMOVAL OF ST1 BOARD 10. Remove the solder. 1. Two screws 1.7 x 2 11. Holder speaker 2. Two screws 1.7 x 5 12. Speaker, 8 3. Assy cover joint 13. Remove the solder. 4. Two screws 1.4 x 5 14.
  • Page 15 2-4. REMOVAL OF LCD, TB1 BOARD AND VF1 BOARD 1. Screw 1.7 x 2 2. Cover joint 3. Four screws 1.4 x 3 4. Cover LCD back 5. Dec LCD top B 6. Spacer LCD A 7. Two connector 8. Remove the solder. 9.
  • Page 16 2-5. BOARD LOCATION VF1 board ST1 board CA1 board CP1 board TB1 board – 16 –...
  • Page 17: Electrical Adjustment

    3. Pattern box (color viewer) from the following URL. Turn on the switch and wait for 30 minutes for aging to take http://www.digital-sanyo.com/overseas/service/ place before using Color Pure. It is used after adjusting the chroma meter (VJ8-0192) adjust color temperature to 3100 ±...
  • Page 18 3-6. The adjustment item which in necessary in part exchange CCD Black Point CCD White Point And White Point USB storage Factory Lens Language Reset Defect Detect information Defect Detect Cord Setting Adjustment Setting Adjustment Adjustment In Adjustment registration Setting Lighted COMPL PWB CP-1 COMPL PWB ST-1...
  • Page 19 2. AWB Adjustment Adjustment value determination 50<a1<310, 100<a2<550, 200<a3<750, 300<a4<950, 400<a5<1024 wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40 wnc0=128 ± 2, wnc1=128 ± 2, wnc2=130 ± 40 801<ms1<=2500, 1201<ms2<=2900, 1251<ms3<=3100, 1401<ms4<=3600 100<=s1<=220, 100<=s2<=220, 100<=s3<=220, 100<=s4<=220, 100<=s5<=220 ms4>ms3>ms2>ms1 s1>s2>s3>s4>s5 0<=g<=255 0<=o<=255 Adjustment values other than the above are irrelevant.
  • Page 20 3-8. Factory Code Setting 3-10. Program data writing to NAND-Memory Carry out program data writing to NAND-memory 1. Check the "Factory Code" display within the Setting group. after replacing CP1 board. 2. For U.S.A., Canada and NTSC general area If "FC_SANYO_U" does not appear, click on the " "...
  • Page 21 3-13. Firmware uploading procedure 1. Uploading the firmware should be carried out if the version number (COMPL PWB XX-X) on the replacement circuit board is lower than the version of the distributed firmware. For XX-X, enter the name of the circuit board containing the firmware.
  • Page 22: Usb Storage Information Registration

    17.) 2. Double-click on the DscCalDi.exe. 3. Click on the Get button in the USB storage window and check the USB storage data. VID: SANYO PID: CG6 Serial: Rev. : 1.00 4.
  • Page 23: Troubleshooting Guide

    5. TROUBLESHOOTING GUIDE POWER LOSS INOPERTIVE TAKING INOPERATIVE PUSH SHUTTER PUSH THE POWER BUTTON SW FOR A WHILE HIGH IC301-25, 55 IC301-54 CHECK UNIT SW CHECK POWER SW KEY INPUT SCAN IN 4 INPUT IC501-3, 14, 15, 10, 1, 22 CHECK IC101, IC301, (P ON, P ON2, PA ON) IC302-12 5.0 V (+5 V)
  • Page 24: Parts List

    BATTERY CHARGER 645 089 8990 BATTERY,RECHARGE,LI-ION 636 099 5864 DISC,CD-ROM SSP G111 U1 (N.S.P.) (Sanyo software pack) (PDF of instruction manual: English, French, Spanish, German, Dutch, Italian, Simplified Chinese, Traditional Chinese, Korean, Russian) 636 099 5871 DISC,CD-ROM SSP G111 U2 (N.SP.)
  • Page 25 Table of accessories Table 6-1. Accessories...
  • Page 26 DESCRIPTION LOCATION PARTS NO. DESCRIPTION 636 099 4188 COMPL,CABI LEFT-SG111/J, 636 098 8392 DEC RIGHT-SG111/J, EXCEPT VPC-CG6EXBL VPC-CG6, VPC-CG6EX, VPC-CG6GX 636 099 5352 DEC RIGHT-SG111/J2, VPC-CG6EXBL ONLY 636 099 5192 COMPL,CABI LEFT-SG111/J2, VPC-CG6EXBL ONLY 636 098 8255 DEC LCD-SG111/J, 636 099 5635...
  • Page 27 CABINET AND CHASSIS PARTS 1 N.S.P.: Not available as service parts. Cabinet 1 SG111/J PARTS LIST 1...
  • Page 28: Cabinet And Chassis Parts 2

    312 070 1208 SPSCR E2PN1.4X3WP, VPC-CG6EXBL ONLY 636 099 4300 ASSY,COVER JOINT-SG111/J, 312 060 9504 SPECIAL SCREW-1.7X2.5 VPC-CG6, VPC-CG6EX, VPC-CG6GX 411 181 2705 SCR PAN PCS-1.4X2 636 099 5215 ASSY,COVER JOINT-SG111/J2, 411 184 0005 SCR PAN PCS 1.7X2.0, VPC-CG6EXP ONLY...
  • Page 29 CABINET AND CHASSIS PARTS 2 Cabinet 2 SG111/J PARTS LIST 2...
  • Page 30: Electrical Parts

    ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 31 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C1087 303 419 4004 CERAMIC 0.1U K 10V C9066 303 419 4103 CERAMIC 1000P K 25V C1092 303 383 5205 CERAMIC 4.7U K 6.3V C9067 303 419 4103 CERAMIC 1000P K 25V C1099 303 338 0309 CERAMIC...
  • Page 32 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R1088 301 308 3305 MT-GLAZE 68 JA 1/20W R9051 301 240 9007 MT-GLAZE 3.9 JA 1/16W R1089 301 302 2007 MT-GLAZE 10K JA 1/20W R9055 301 225 1101 MT-GLAZE 27 JA 1/16W R1091 301 307 1104 MT-GLAZE...
  • Page 33 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION COMPL PWB,TB-1 (DIODES) D5401 307 245 6805 DIODE FPSN4 636 098 9115 D5402 307 250 8009 DIODE MA2YF8000L D5404 307 205 5206 DIODE RB521S-30 (SWITCH) 307 221 4108 DIODE MA2SD19 S6601 645 078 7294 SWITCH,DETECTOR 1P-1T, (TRANSFORMERS) (MISCELLANEOUS)
  • Page 34 SANYO Electric Co., Ltd. Osaka, Japan Printed in Japan Oct./’06...

This manual is also suitable for:

Vpc-cg6exblVpc-cg6gxVpc-cg6expVpc-cg6

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