Table of Contents
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Foreword
TABLE OF CONTENTS
Page
2
Part
ONE
POWER PLANT
CHAPTER
I
GENERAL ENGINE
REPAIR
Page
Section
1
Trouble
Shooting
5
2
Engine
Tune-Up
8
3
Engine Removal
and
Installation
10
4
Intake
and
Exhaust Manifolds
13
5
Rocker
Mechanism,
Cylinder
Head, Valves,
Valve Lash
Adjustment,
and
Valve
Timing
.
.
14
6
Camshaft
Sprocket,
Camshaft
and
Camshaft Bearings
18
Page
Section 7
Flywheel, Crankshaft,
Main
Bearings,
and
Connecting
Rod Bearings
19
8
Oil
Pan,
Oil
Filter,
and
Oil
Pump
and
Pressure Relief Valve
23
9
Cylinder
Block, Pistons,
Piston
Rings,
and
Connecting
Rods
24
10
Exhaust System
27
CHAPTER
II
6-CYLINDER 223
Section
1
Engine Front
Steady
Rest
28
2
Manifolds
29
3
Cylinder
Heads
and
Valves
30
4
Oil Pan
and
Oil
Pump
and
Pressure Relief Valve
.
.
.
32
CUBIC INCH
(EBP)
ENGINES
Section 5
Crankshaft
Damper,
Cylinder Front
Cover,
and
Oil Seal
33
6
Camshaft
Sprocket,
Camshaft
and
Bearings
...
34
7
Flywheel, Crankshaft,
and
Bearings
36
8
Connecting
Rods, Pistons, Pins,
and
Rings
37
9
Exhaust System
39
CHAPTER
III
8-CYLINDER 272
(ECG
and
ECH)
AND 292
(ECJ
and
INTERCEPTOR)
CUBIC
INCH ENGINES
Section 1
Manifolds
42
2
Cylinder Heads
and
Valves
44
3
Oil Pan
and
Oil
Pump
and
Pressure R.elief Valve
46
4
Crankshaft
Damper, Pulley
and
Cylinder Front Cover
47
Section 5
Timing
Chain, Sprockets, Camshaft,
Tappets
and
Bearings
48
6
Flywheel,
Crankshaft
aftcl
Bearings^.
51
7
Connecting Rods, PistogjF, Pins,
and
Rings
53
8
Exhaust System
t
55
CHAPTER
IV
IGNITION, FUEL,
AND COOLING SYSTEMS
Section 7
Section 1
Ignition System
,
57
2
Distributor Minor Repair
and
Adjustments
....
61
3
Distributor Overhaul
64
4
Carburetor Operation
and
Adjustments
Single
and
Two-Barrel Carburetors
70
5
Carburetor Overhaul
6-Cylinder
Engine
75
6
Carburetor Overhaul
and
Adjustment
Two-Barrel Carburetors
78
Carburetor
Operation,
Adjustment
and
Overhaul
Four-Barrel
81
8
Fuel Pumps
and
Vacuum Booster
92
9
Fuel
Tanks
and
Lines
94
10
Fans
and
Belts
95
1 1
Water Pumps
.
96
12
Radiator, Hoses,
and
Thermostats
98
Part
TWO
ELECTRICAL AND ACCESSORIES
CHAPTER
I
GENERATING SYSTEM AND BATTERY
Section 1
Trouble
Shooting
101
2
Generator
105
Section 3
Generator Regulator
m
4
Battery
H6
CHAPTER
II
STARTING SYSTEM
Section 1
Trouble
Shooting
120
2
Starter
and
Circuit
123
Section 3
Starter Drive
128
CHAPTER
III
LIGHTING
SYSTEM,
HORNS AND INSTRUMENTS
Section 1
Trouble Shooting.
130
2
Lighting
System
133
Section 3
Horns
133
4
Instruments
139
CHAPTER
IV
ACCESSORIES
Section 1
Trouble
Shooting
143
2
Radio
146
3
Heater
151
Section
4
Windshield Wiper
154
5
Miscellaneous Accessories
155
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