Ford 2004 F150 Classic Owner's Manual
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Ford 2004 F150 Classic Owner's Manual

Ford 2004 F150 Classic Owner's Manual

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  • Page 2: Table Of Contents

    Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks Anti-theft system 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 3 Recreational towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) Cleaning 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 4 Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2004 Ford Motor Company...

  • Page 5: Introduction

    State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
  • Page 6 Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 7 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
  • Page 8 NEVER be placed in front of an active passenger air bag. Snowplowing Your vehicle is not recommended for snowplowing. Ford makes no representation as to the suitability of your vehicle for snowplowing, in particular regarding the potential for exceeding vehicle weight limits, airbag (SRS) deployment sensitivity, vehicle crash integrity, or powertrain durability.

  • Page 9: Vehicle Symbol Glossary

    Brake Fluid - Anti-Lock Brake System Non-Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 10 Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System Engine Air Filter Passenger Compartment Jack Air Filter Check fuel cap 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 11: Instrument Cluster

    Board Diagnostics System (OBD-II) has detected a malfunction. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter. If the light is blinking, engine misfire is occurring which could 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 12 ABS light stays illuminated or continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 13 Driving chapter. If the light flashes steadily or does not illuminate, have the transmission serviced soon, or damage may occur. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 14 Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (the key is not in the ignition) and the driver’s door is opened. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 15: Gauges

    Instrument Cluster GAUGES Standard instrument cluster gauges Optional instrument cluster gauges Speedometer: Indicates the current vehicle speed. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 16 0.0 miles. Tachometer (if equipped): Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 17 ON position). The fuel gauge may vary slightly when the vehicle is in motion or on a grade. Refer to Filling the tank in the Maintenance and Specifications chapter for more information. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 18: Entertainment Systems

    3. CLK: To set the hour, press and hold CLK. Then press SEEK to decrease or increase hours. To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 19 Press TUNE to change frequency down/up 11. Seek: Press and release for previous/next strong station, selection or track. 12. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 20: Am/Fm Stereo With Cd

    17. Cassette door: Insert a cassette into the cassette door. AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 14 15 16 17 18 VOL - PUSH ON BASS TREB FADE DISC SEEK COMP TUNE SHUFFLE 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 21 12 FM stations (six in FM1 and six in FM2). 9. CD: Press and hold until desired point of a selection is reached. CD: Press and hold until desired point of a selection is reached. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 22 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.

  • Page 23: Am/Fm Stereo With In-Dash Six Cd

    In CD mode, MUTE acts as a pause feature. 5. Eject: Press to eject a CD. Press and hold to auto eject all loaded discs. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 24 Setting the clock: Press MENU until SELECT HOUR or SELECT MINS is displayed. Use SEL to manually increase ( ) or decrease ( ) the hours/minutes. Press MENU again to disengage clock mode. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 25 14. Load: Press to load a CD. Press and hold to load up to six discs. 15. Shuffle: Press to play tracks in random order. Press SHUF to cycle through SHUFFLE DISC, SHUFFLE TRK or SHUFFLE OFF. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 26: Am/Fm Stereo Cassette With Cd

    CD. 18. CD door: Insert a CD label side PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD (IF EQUIPPED) 1. Power/volume: Press to turn ON/OFF; turn clockwise/counterclockwise to increase/decrease volume. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 27 8. Auto: Press to set first six strong stations into AM, FM1 or FM2 memory buttons; press again to return to normal stations. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 28 Dolby noise reduction: Reduces tape noise and hiss; press to activate/deactivate. 15. Side 1–2: Press to play reverse side of the tape. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 29 Press TUNE to change TUNE frequency down/up. 21. Seek: Press and release SEEK for previous/next strong station, selection or track. SEEK TUNE 22. AM/FM: Press to select AM/FM frequency band. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 30 10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme humidity, heat or cold. • Leave tapes in the cassette player for a long time when not being played. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 31 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.

  • Page 32: Climate Controls

    • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select PANEL&FLOOR. 2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 33: Manual Heating And Air Conditioning

    FLOOR: Distributes outside air through the floor vents. FLR&DEF: Distributes outside air through the windshield defroster vents, floor vents and demister vents. : Distributes outside air through the windshield defroster vents, and demister vents. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 34 Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 35: Lights

    Pull headlamp control towards you to turn foglamps on. The foglamp indicator light will illuminate. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 36 High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 37: Turn Signal Control

    If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 38 The reading lamps can be turned on by pressing the rocker controls next to each lamp. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 39: Bulb Replacement

    Front park/turn lamps 3157 K Front park/turn lamps (Lightning 3157 AK only) (amber) Foglamps 9145 Backup lamp 3156K Rear stop/turn/sidemarker/tail 3157K lamp (styleside & Lightning) Rear stop/turn/sidemarker/tail 3457K lamp (flareside) High-mount brakelamp 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 40 Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 41 1. Make sure the headlamp switch is in the OFF position and remove screw from the lamp assembly. 2. Disengage lamp assembly (it has a snap fit) by pulling straight forward. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 42 3. Carefully pull the lamp assembly from the tailgate pillar to disengage two hidden snap-in retainers. (Flare side tail lamps are not equipped with snap-in retainers.) 4. Remove bulb socket from the lamp assembly by turning it counterclockwise. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 43 3. Disconnect the electrical connector from the foglamp bulb. Install the new bulb in reverse order. Replacing signal mirror lamp bulbs (if equipped) For bulb replacement, see a dealer or qualified technician. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 44 3. Pull out the old bulb from the socket and push in the new bulb. Install the new bulb in reverse order. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 45: Driver Controls

    2. Attach the new wiper to the wiper arm and press it into place until a click is heard. 3. Replace wiper blades every 6 months for optimum performance. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 46: Steering Wheel Adjustment

    Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 47 “ICE” to the outside temperature at a two second rate for one minute. Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 48 • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 49 However, drivers must not compromise their own or others’ safety when using such equipment. Mobile Communications can enhance personal safety and security when appropriately used, particularly in emergency 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 50: Power Windows

    One touch down Allows the driver’s window to open fully without holding the control down. Press completely down on AUTO and release quickly. Press again to stop. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 51: Mirrors

    These actions could cause damage to the glass and mirrors. Fold-away mirrors Pull the side mirrors in carefully when driving through a narrow space, like an automatic car wash. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 52: Speed Control

    3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. ACCEL 5. The indicator light on the COAST instrument cluster will turn on. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 53 You can also use the COAST control to operate the Tap-Down function. Press and release this control to decrease the vehicle set speed in small amounts by 1 mph (1.6 km/h). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 54 Make sure that the mat does not interfere with the operation of the accelerator or the brake pedal. To remove the floor mat, reverse the installation procedure. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 55 4. Lift tailgate to a 45 degree angle. 5. Lift right side off of its hinge. 6. Lift left side off of its hinge. To install, follow the removal procedures in reverse order. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 56: Locks And Security

    • nearby radio towers, • structures around the vehicle, or • other vehicles parked next to your vehicle. Your vehicle is equipped with a remote entry system which allows you to: 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 57: Anti-Theft System

    (if equipped), or the power door lock control (while the accompanying door is open). The UNLOCK feature will work again after: • a door has become ajar, 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 58 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. Note: Please refer to local regulations when disposing of transmitter batteries. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 59 9. Turn the ignition to the 3 (OFF) position after you have finished programming all of the remote entry transmitters. Note: After 20 seconds, you will automatically exit the programming mode. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 60 (OFF) position and all vehicle doors are closed. You must complete Steps 1-7 within 30 seconds or the procedure will have to be repeated. If the procedure needs to be repeated, you must wait 30 seconds. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 61 • Do not set a code that uses five of the same number. • Do not use five numbers in sequential order. • The factory set code will work even if you have set your own personal code. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 62 The dealer can program your spare keys to your vehicle or you can program the keys yourself. Refer to Programming spare keys for instructions on how to program the coded key. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 63 Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
  • Page 64 • If two previously programmed coded keys are not available, you must take your vehicle to your dealer to have the spare key(s) programmed. 1. Insert a previously programmed coded key into the ignition. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 65 If failure repeats, bring your vehicle to your dealer to have the new key(s) programmed. To program additional new unprogrammed key(s), repeat this procedure from Step 1 for each additional key. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 66: Seating And Safety Restraints

    Adjust your head restraint so that it is located directly or as close as possible behind your head. The head restraints can be moved up and down. Push control to lower head restraint. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 67 • Lift the release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the seatback handle up to move the seat back forward or backward. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 68 Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 69 Press to raise or lower the front portion of the seat cushion. • Type A • Type B Press to raise or lower the rear portion of the seat cushion. • Type A • Type B 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 70 1. Pull control on the side of the seat to release seat cushion from storage position. 2. Push seat cushion down until it locks into horizontal position. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 71: Safety Restraints

    3) Never use a single belt for more than one person. Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 72 Make sure the tongue is securely fastened in the buckle. • Front seats • Rear seats (if equipped) 2. To unfasten, push the release button and remove the tongue from the buckle. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 73 In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 74 1. Buckle the combination lap and shoulder belt. • Front passenger seat • Rear seats (if equipped) 2. Grasp the shoulder portion and pull downward until the entire belt is extracted. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 75 Refer to the Safety belt maintenance section in this chapter. Failure to replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 76 Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 77 Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 78 The driver’s safety belt is buckled The BeltMinder feature will not before the ignition switch is turned activate. to the ON position... 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 79 “The people I’m with don’t Set the example, teen deaths occur 4 wear belts” times more often in vehicles with TWO or MORE people. Children and younger brothers/sisters imitate behavior they see. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 80 • All vehicle doors are closed. • The driver’s safety belt is unbuckled. • The parklamps/headlamps are in OFF position (If vehicle is equipped with Autolamps, this will not affect the procedure). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 81 • Followed by three seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times per second for three seconds. 9. After receiving confirmation, the deactivation/activation procedure is complete. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 82 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.

  • Page 83: Air Bags

    OFF. This is because the back of the infant seat is too close to the inflating air bag and the risk of a fatal injury to the infant when the air bag inflates is substantial. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 84 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
  • Page 85 Because air bags must inflate rapidly and with considerable force, there is the risk of death or serious injuries such as fractures, facial and eye injuries or 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 86 A difficulty with the system is indicated by one or more of the following: • The readiness lights will either flash or stay lit. • The readiness lights will not illuminate immediately after ignition is turned on. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 87 2. When the ignition is turned to the ON position the OFF light illuminates briefly, momentarily shuts off and then turns back on. This indicates that the passenger air bag is deactivated. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 88 If the OFF light fails to illuminate when the passenger airbag ON/OFF switch is in the OFF position and the ignition switch is in ON, have the passenger airbag ON/OFF switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch.
  • Page 89 • although children ages 1 to 12 ride in the rear seat(s) whenever possible, children ages 1 to 12 sometimes must ride in the front because no space is available in the rear seat(s) of the vehicle; or 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 90: Child Restraints

    See the following sections for directions on how to properly use safety restraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 91 40 pounds (18 kg) and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly, which could increase the risk of serious injury. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 92 Seating and Safety Restraints To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
  • Page 93 Never use pillows, books, or towels to boost a child. They can slide around and increase the likelihood of injury or death in a collision. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 94 60 pounds (27 kg) in a child restraint, and to provide upper torso restraint for children up to 80 pounds (36 kg) using an upper torso harness and a belt-positioning booster. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 95 Seating and Safety Restraints Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors. For more information on top tether straps and anchors, refer to Attaching safety seats with tether straps in this chapter.
  • Page 96 Make sure the tongue is latched securely by pulling on it. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 97 (you should not be able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat steps two through nine. Check to make sure the child seat is properly secured before each use. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 98 8. Before placing the child in the seat, forcibly move the seat forward and side-to-side to make sure the seat is securely held in place. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 99 Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor. • Regular cab 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 100 6. Tighten the child safety seat tether strap according to the manufacturer’s instructions. If the safety seat is not anchored properly, the risk of a child being injured in a collision greatly increases. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 101 To provide a tight tether strap: 1. Route the tether strap through the loop directly behind the child seat. 2. Attach the strap hook onto the loop behind an adjacent seating position. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 102 See Attaching safety seats with tether straps in this chapter. Your vehicle be equipped with LATCH anchors for child seat installation at the following seating positions: • Regular cab • SuperCab 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 103 Also try to tug the seat forward. Check to see if the anchors hold the seat in place. If the safety seat is not anchored properly, the risk of a child being injured in a crash greatly increases. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 104: Driving

    When starting a fuel-injected engine, don’t press the accelerator before or during starting. Only use the accelerator when you have difficulty starting the engine. For more information on starting the vehicle, refer to Starting the engine in this chapter. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 105 1. Make sure all occupants buckle their safety belts. For more information on safety belts and their proper usage, refer to the Seating and Safety Restraints chapter. 2. Make sure the headlamps and electrical accessories are off. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 106 • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 107 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 108 If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least one inch (2.5 cm) or adjust the heating or air conditioning to bring in fresh air. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 109: Brakes

    ABS may be disabled and may need to be serviced. Even when the ABS is disabled, normal braking is still effective. (If your BRAKE warning lamp illuminates with the parking brake released, have your brake system serviced immediately.) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 110 • loose or worn suspension components • loose or worn steering components • improper steering alignment A high crown in the road or high crosswinds may also make the steering seem to wander/pull. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 111 Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions such as slower speeds and increased stopping distance should be taken when driving a heavily loaded vehicle. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 112: Transmission Operation

    If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 113 R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 114 This position allows for second gear only. • Provides engine braking. • Use to start-up on slippery roads. • To return to (Overdrive), move the gearshift lever into the (Overdrive) position. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 115 To start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor, then put the gearshift lever in the neutral position. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 116 2 - 3 21 mph (34 km/h) 11 mph (18 km/h) 3 - 4 31 mph (50 km/h) 14 mph (23 km/h) 43 mph (69 km/h) 17 mph (27 km/h) (Overdrive) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 117 2. Fully apply the parking brake, then shift into 1 (First). 3. Turn the ignition off. Do not park your vehicle in Neutral, it may move unexpectedly and injure someone. Use 1 (First) gear and set the parking brake fully. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 118 Illuminates when 4WD Low or 4WD High is selected. • LOW RANGE - Momentarily illuminates when the vehicle is started. Illuminates when 4WD Low is selected. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 119 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. On vehicles equipped with an automatic transmission, place the transmission in N (Neutral); on vehicles equipped with a manual transmission, depress the clutch. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 120 Provides optimal smoothness and fuel economy at high speeds. 4H (4WD High) - Used for extra traction such as in snow or icy roads or in off-road situations. Not intended for use on dry pavement. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 121 Truck and utility vehicles can differ from some other vehicles. Your vehicle may be higher to allow it to travel over rough terrain without getting hung up or damaging underbody components. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 122 Remember, your safety and the safety of others should be your primary concern. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 123 Use all available road surface to return the vehicle to a safe direction of travel. • In the event of an emergency stop, avoid skidding the tires and do not attempt any sharp steering wheel movements. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 124 4WD (when you select a 4WD mode) uses all four wheels to power the vehicle. This increases traction, enabling you to drive over terrain and road conditions that a conventional two-wheel drive vehicle cannot. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 125 When driving through water, determine the depth; avoid water higher than the bottom of the hubs (if possible) and proceed slowly. If the ignition system gets wet, the vehicle may stall. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 126 Do not drive over the crest of a hill without seeing what conditions are on the other side. Do not drive in reverse over a hill without the aid of an observer. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 127 Avoid sudden applications of power and quick changes of direction on snow and ice. Apply the accelerator slowly and steadily when starting from a full stop. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 128 Ford or Lincoln/Mercury dealer. If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor...
  • Page 129 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).

  • Page 130: Vehicle Loading

    It does not include passengers, cargo, or optional equipment. Vehicle Curb Weight – is the weight of your new vehicle when you picked it up from your dealer plus any aftermarket equipment. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 131 Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 132 Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 133 GVWR and GAWR limitations. Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 134: Trailer Towing

    Inspect these components carefully periodically during, and after any towing operation. Exceeding the maximum GCWR could result in extensive damage to your vehicle and personal injury. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 135 4.2L 3.08 6500 (2944) 2000 (907) 4.2L 3.55 7800 (3538) 3500 (1588) 4.6L 3.08 6500 (2944) 2000 (907) 4.6L 3.31 7200 (3266) 2900 (1315) 4.6L 3.55 7800 (3538) 3500 (1588) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 136 4.2L 3.55 10000 (4536) 5500 (2495) 4.6L 3.08 10000 (4536) 2000 (907) 4.6L 3.31 10500 (4763) 5900 (2676) 4.6L 3.55 11500 (5216) 6900 (3130) 5.4L 3.73 13500 (6123) 8200 (3719) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 137 Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 138 Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 139 • Do not exceed the GCWR rating or transmission damage may occur. Servicing after towing If you tow a trailer for long distances, your vehicle will require more frequent service intervals. Refer to your Scheduled Maintenance Guide for more information. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 140 Replace the rear axle lubricant any time the axle has been submerged in water. Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair required. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 141: Recreational Towing

    If a distance of 50 miles (80 km) or a speed of 35 mph (56 km) must be exceeded, the drive shaft will have to be removed before the vehicle is towed. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation. Improper removal/installation of the driveshaft can cause transmission fluid loss, damage to the driveshaft and internal transmission components.

  • Page 142: Roadside Emergencies

    Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: •...

  • Page 143: Hazard Flasher Switch

    Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.

  • Page 144: Fuses And Relays

    Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 145 The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove a fuse use the fuse puller tool provided on the fuse panel cover. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 146 Power mirror switch Speed control module, Reverse lamp, Climate mode switch, Daytime Running Lamps (DRL) relay, Digital Transmission Range (DTR) sensor Cluster, Brake shift interlock solenoid, GEM — Not used 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 147 Air bag module, Passenger air bag deactivation module Trailer tow battery Charge relay, Turn/Hazard flasher, 4x4 solenoids, 4x4 relays, Overhead console, 4–Wheel Anti-lock Brake System (4WABS) module Function selector switch assembly — Not used 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 148 Always replace the cover to the power distribution box before reconnecting the battery or refilling fluid reservoirs If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and Specifications chapter. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 149 Main light switch, Park lamp relay 20A* Horn 15A* Power door locks, Central Security Module (CSM), Lock relays 15A* Daytime Running Lamps (DRL), Fog lamps 20A* Fuel pump 20A* Alternator field — Not used 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 150 Ignition switch 50A** Central junction box 30A** 4x4 shift motor & clutch 40A** Climate control front blower 20A** Intercooler pump (supercharged engine only) — Not used 30A** Trailer tow electric brake 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 151 — Trailer tow battery charge relay — Not used — PCM relay — Fuel pump HI/LO relay (supercharged engine only) — Inertia switch relay (supercharged engine only) — Not used 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 152: Changing Tires

    Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
  • Page 153 Use of such a tire could result in damage to driveline components and an increased risk of loss of vehicle control, vehicle rollover, personal injury or death. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 154 1. If equipped with a two piece lug wrench, assemble the lug wrench as shown in the illustration. • To assemble, screw the parts together. To disassemble, unscrew. 2. Attach the spare tire lock key (A) to the jack handle (B). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 155 1. Park on a level surface, activate hazard flashers and set the parking brake. 2. Place gearshift lever in P (Park) (automatic transmission) or in the reverse gear (manual transmission) and turn engine OFF. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 156 If the vehicle slips off the jack, someone could be seriously injured. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 157 Roadside Emergencies • Front (4x2) • Front (4x4) • Rear 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 158 12. Stow the flat tire. Refer to Stowing the flat/spare tire. 13. Stow the jack and lug wrench. Make sure the jack is fastened so it does not rattle when you drive. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 159 (if equipped) and jack handle. Wheel lug nut torque specifications Retighten the lug nuts to the specified torque at 500 miles (800 km) after any wheel disturbance (rotation, flat tire, wheel removal, etc.). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 160: Jump Starting

    M12 x 1.75 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel.
  • Page 161 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 162 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 163 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 164 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 165 After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 166: Wrecker Towing

    Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.

  • Page 167: Customer Assistance

    Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
  • Page 168 If you still have a complaint involving a warranty dispute, you may wish to contact the Dispute Settlement Board (U.S.). In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states.
  • Page 169 United States and Canada, provided by a network of more than 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this...
  • Page 170 What kinds of cases does the Board review? Unresolved warranty repair concerns or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: •...
  • Page 171 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
  • Page 172 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
  • Page 173 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
  • Page 174 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.2(d) requires that, if a manufacturer...

  • Page 175: Reporting Safety Defects (U.s. Only)

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.

  • Page 176: Cleaning

    (low-gloss black) colored trim, such as grained door handles, roof racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will “gray” or stain the parts over time. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 177 • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaning the engine. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 178 Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Motorcraft Bug and Tar Remover (ZC-42). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 179 For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft Extra Strength Upholstery Cleaner (ZC-41). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 180 • Hot waxes applied by commercial car washes can affect the cleanability of vinyl material. • Using high water pressure or wand-type car washes against the vinyl cover and tonneau frame rails may cause water leaks and possible seal damage. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 181 Cleaning FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.

  • Page 182: Maintenance And Specifications

    • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in 1 (First). 2. Turn off the engine and remove the key. 3. Block the wheels. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 183 2. Go to the front of the vehicle and release the auxiliary latch that is located under the front center of the hood. 3. Lift the hood until the lift cylinders hold it open. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 184: Engine Compartment

    5. Brake fluid reservoir 6. Power distribution box 7. Engine coolant reservoir 8. Air filter assembly 9. Power steering fluid reservoir 10. Transmission fluid dipstick (automatic transmission) 11. Windshield washer fluid reservoir 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 185 5. Power distribution box 6. Air filter assembly 7. Engine coolant reservoir 8. Windshield washer fluid reservoir 9. Battery 10. Transmission fluid dipstick (automatic transmission) 11. Engine oil filler cap 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 186: Engine Oil

    3. Set the parking brake and ensure the gearshift is securely latched in P (Park) (automatic transmission) or 1 (First) (manual transmission). 4. Open the hood. Protect yourself from engine heat. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 187 Maintenance and Specifications • 4.2L engine • 4.6L/5.4L engine 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 188 1/4 of a turn until three clicks are heard or until the cap is fully seated. To avoid possible oil loss, DO NOT operate the vehicle with the engine oil level indicator and/or the engine oil filler cap removed. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 189 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153-H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.

  • Page 190: Battery

    • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 191 • Freeze protection down to -34°F (-36°C). • Boiling protection up to 265°F (129°C). • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 192 Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 193 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA and OR), VC-7–B (CA and OR only), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
  • Page 194 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
  • Page 195 If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 196 3. If this is not possible, wait a short period for the engine to cool. 4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine is running or hot. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 197: Fuel Information

    If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 198 • Keep the fuel pump nozzle in contact with the fuel container while filling. • DO NOT use a device that would hold the fuel pump handle in the fill position. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 199 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
  • Page 200 Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 201 Maintenance and Specifications Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: •...
  • Page 202 5. Follow one of the simple calculations in order to determine fuel economy: Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled. Calculation 2: Divide total miles traveled by total gallons used. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 203 • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 204 These numbers represent the Range of L/100 km (MPG) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 205 Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
  • Page 206 • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with at least four idle periods. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 207 5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN and MAX lines. Be sure to put the cap back on the reservoir. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 208 If the fluid level drops, refill the fluid level to the step in the reservoir. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
  • Page 209 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 210 10°C (50°F). However, if fluid is added at this time, an overfill condition could result when the vehicle reaches normal operating temperature. The transmission fluid should be in this range if at normal operating temperature (66°C-77°C [150°F-170°F]). COLD DO NOT ADD 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 211 Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 212 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt)
  • Page 213 Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.

  • Page 214: Air Filter(S)

    This could cause filter damage and allow unmetered air to enter the engine if not properly seated. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 215 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...

  • Page 216: Tire Information

    • Standard load: A class of P-metric or Metric tires designed to carry a maximum load at 35 psi [37 psi (2.5 bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tire’s load carrying capability. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 217 Note: If your tire size does not begin with a letter this may mean it is designated by either ETRTO (European Tire and Rim Technical Organization) or JATMA (Japan Tire Manufacturing Association). 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 218 Note: For tires with a maximum speed capability over 149 mph (240 km/h), tire manufacturers sometimes use the letters ZR. For those with a maximum speed capability over 186 mph (299 km/h), tire manufacturers always use the letters ZR. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 219 • Temperature: The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 220 4. Maximum Load Single lbs. (kg) at psi (kPa) cold: Indicates the maximum load and tire pressure when the tire is used as a single; defined as two tires (total) on the rear axle. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 221 Location of the tire label You will find a tire label containing tire inflation pressure by tire size and other important information located on the B-Pillar or the edge of the driver’s door. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 222 You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge.
  • Page 223 If your vehicle seems to pull to one side when you’re driving, the wheels may be out of alignment. Have a qualified technician at a Ford or Lincoln/Mercury dealer check the wheel alignment periodically.
  • Page 224 Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 225 Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation.
  • Page 226 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
  • Page 227 • Drive cautiously. If you hear the chains rub or bang against your vehicle, stop and re-tighten the chains. If this does not work, remove the chains to prevent damage to your vehicle. • If possible, avoid fully loading your vehicle. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 228: Part Numbers

    Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.

  • Page 229: Refill Capacities

    All long Wheelbase 113.6L (30.0 gallons) Power Motorcraft Fill to between MIN steering MERCON ATF and MAX lines on fluid reservoir Transfer Motorcraft 4x4 vehicles 1.9L (2.0 quarts) case fluid MERCON ATF 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 230 Refer to your Scheduled Maintenance Guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON and MERCON V. These dual usage fluids are not to be used 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 231 8.8 inch and 9.75 inch Traction-Lok axles. Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark. 2004 F150 Classic (p96)

  • Page 232: Lubricant Specifications

    OR only) Motorcraft SAE XO-5W20-QSP WSS-M2C153-H 5W-20 Premium (US) and API Synthetic Blend CXO-5W20–LSP12 Certification Motor Oil (US) (Canada) Mark Engine oil Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 233 (manual) Automatic Motorcraft XT-2-QDX transmission MERCON AT MERCON (4R100) Automatic Motorcraft XT-5-QM transmission MERCON V ATF MERCON V (4R70/75 E-W) Motorcraft ZC-32–A WSB-M8B16–A2 Premium Windshield Windshield washer fluid Washer Concentrate 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 234 4.2L V6 engine 4.6L V8 engine 5.4L V8 engine Cubic inches Required fuel 87 octane 87 octane 87 octane Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 Ignition system EDIS Coil on plug Coil on plug Compression 9.3:1 9.37:1 9.0:1 ratio 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 235 (65.4 in) (65.4 in) (65.4 in) front/rear 1661 mm 1661 mm 1661 mm 1661 mm (65.4 in) (65.4 in) (65.4 in) (65.4 in) Vehicle width, including mirrors: 2279 mm (89.7 in) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 236 (138.5 in) (138.8 in) (5) Track 1661 mm 1661 mm 1661 mm 1661 mm front/rear (65.4 in) (65.4 in) (65.4 in) (65.4 in) Vehicle width, including mirrors: 2279 mm (89.7 in) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 237 Maintenance and Specifications 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 238 The vehicle identification number is attached to a metal tag and is located on the driver side XXXXXXXXXXXXXXXXX instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 239 Transmission/Transaxle code designations You can find a transmission/transaxle code on the vehicle certification label. The following table tells you which transmission or transaxle each code represents. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 240 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5) Rear wheel drive automatic transmission 4–speed overdrive (4R70W) 5–speed overdrive (5R55N) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 241: Accessories

    In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
  • Page 242 Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 243 • Mobile communications systems may harm the operation of your vehicle, particularly if they are not properly designed for automotive use. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

  • Page 244: Index

    ..231, 233 engine compartment ....176 refill capacities ......228 exterior ........179 traction lok ......110 instrument panel ....178 interior ........178 interior trim ......178 plastic parts ......177 Battery ........189 safety belts ......178 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 245 ......228 need .........166 service points ....183–184 Ordering additional owner’s starting after a collision ..142 literature .........173 Engine block heater ....107 The Dispute Settlement Board ........168 Engine oil ........185 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 246 ...199, 233–234 quality ........199 running out of fuel ....200 safety information relating to Ignition .......103, 233–234 automotive fuels .....196 Infant seats (see Safety seats) ..93 Fuel pump shut-off switch ..142 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 247 Lights, warning and indicator ..10 fluid, checking and adding ..206 anti-lock brakes (ABS) ..108 fluid, refill capacity ....228 speed control ......53 fluid, specifications ..231, 233 Load limits .........129 Power Windows ......49 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 248 Servicing your vehicle ....181 terminology ......215 tire grades .......215 Setting the clock treadwear ......214, 224 AM/FM/CD .........20 AM/FM/In-dash 6 CD ....23 Towing ........133 AM/FM/Tape ......17 recreational towing ....140 AM/FM/Tape/CD .......27 trailer towing ......133 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
  • Page 249 ..231, 233 Windows manual operation ....114 power .........49 Turn signal ........36 Windshield washer fluid and wipers ..........44 checking and adding fluid ..185 replacing wiper blades .....44 Vehicle dimensions ....234 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)

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