Page 1 2004 F150 www.hillerford.com Table of Contents Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo AM/FM stereo with CD AM/FM stereo cassette with CD AM/FM stereo with in-dash six CD Climate Controls Heater only Manual heating and air conditioning...
Page 2 Table of Contents Locks and Security Keys Locks Anti-theft system Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires...
Page 4: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5 Introduction Warning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment We must all play our part in protecting the environment.
Page 6 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 7 Driving chapter. F150 SuperCrew Owners: Snowplowing Your vehicle is not recommended for snowplowing. Ford makes no representation as to the suitability of your vehicle for snowplowing, in particular regarding the potential for exceeding vehicle weight limits, airbag (SRS) deployment sensitivity, vehicle crash integrity, or powertrain durability.
Page 8 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation Child Seat Lower Warning Anchor Child Seat Tether Brake System Anchor Brake Fluid -...
Page 9 Introduction Vehicle Symbol Glossary Power Windows Power Window Lockout Front/Rear Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid...
Page 10: Instrument Cluster
Instrument Cluster WARNING LIGHTS AND CHIMES Base instrument cluster Base with Tachometer instrument cluster Mid instrument cluster...
Page 11 Instrument Cluster Luxury instrument cluster Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Page 12 Instrument Cluster On vehicles equipped with a message center, “ENGINE FAILSAFE MODE” will be displayed, refer to Message Center in the Driver Controls chapter. Brake system warning light: To confirm the brake system warning light is functional, it will BRAKE momentarily illuminate when the ignition is turned to the ON position when the engine is not running, or in a position between ON and START,...
Page 13 Instrument Cluster Charging system: Illuminates when the battery is not charging properly. Door ajar: Illuminates when the ignition is in the ON position and any door is open. Overdrive off (if equipped): Illuminates when the overdrive function of the transmission has been turned off, refer to the Driving chapter.
Page 14 Instrument Cluster MINI MESSAGE CENTER WARNING DISPLAYS (IF EQUIPPED) Door ajar: Displays when the ignition is in the ON position and any door is open. Low fuel: Displays when the fuel level in the fuel tank is at or near empty (refer to Fuel gauge in this chapter).
Page 15: Gauges
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating.
Page 16 Instrument Cluster • With Full Message Center Refer to Message Center in the Drivers Controls chapter on how to switch the display from Metric to English. Trip odometer: Registers the kilometers (miles) of individual journeys. • With Mini Message Center Press and release the button on top of the cluster to toggle between odometer and trip odometer display.
Page 17 Instrument Cluster off the engine and check the engine oil level. Add oil if needed. If the oil level is correct, have your vehicle checked at your dealership or by a qualified technician. Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in the ON position).
Page 18: Entertainment Systems
Entertainment Systems FORD AM/FM STEREO SYSTEM (IF EQUIPPED) Tune: Press to manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Audio: Press to access select various settings. Treble: Press to adjust the treble setting. Use...
Page 19 Entertainment Systems Setting the clock: Press until HR or Mn is displayed. Press SEEK to adjust the hours/minutes. 3. Seek: Press to access the next/previous strong station. 4. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns.
Page 20 Entertainment Systems FORD SINGLE CD SOUND SYSTEM (IF EQUIPPED) Tune: Press to manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Phone/mute: Press to mute the playing media. Press again to return to the playing media.
Page 21 Entertainment Systems Fade: Press to adjust the audio between the front and rear speakers. SEEK, SEEK Speed sensitive volume: Radio volume automatically changes slightly with vehicle speed to compensate for road and wind noise. SEEK, SEEK to adjust. Autoset: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 .
Page 22 Entertainment Systems 10. Fast forward: Press to manually advance in a CD track. 11. Rewind: Press to manually reverse in a CD track. 12. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns.
Page 23 Entertainment Systems FORD DUAL MEDIA SOUND SYSTEM (IF EQUIPPED) Tune: Press to manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Seek: Press to access the next strong station or track.
Page 24 Entertainment Systems Balance: Press to adjust the audio between the left and right speakers. SEEK, SEEK Fade: Press to adjust the audio between the front and rear speakers. SEEK, SEEK Speed sensitive volume: Radio volume automatically changes slightly with vehicle speed to compensate for road and wind noise. SEEK, SEEK to adjust.
Page 25 Entertainment Systems 10. Repeat: Press to repeat the current CD track. 11. Fast forward: Press to manually advance in a tape or CD track. 12. Rewind: Press to manually reverse in a tape or CD track. 13. Memory presets: To set a station: Select frequency band AM/FM;...
Page 26 22. Scan: Press for a brief sampling of radio stations or CD tracks. Press again to stop. FORD PREMIUM/AUDIOPHILE IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) Tune/Disc selector: Press to manually go up or down the radio frequency or to select a desired disc.
Page 27 Entertainment Systems Treble: Press to adjust the treble setting. Use SEEK, SEEK Bass: Press to adjust the bass setting. Use SEEK, SEEK Balance: Press to adjust the audio between the left and right speakers. SEEK, SEEK Fade: Press to adjust the audio between the front and rear speakers. SEEK, SEEK Speed sensitive volume: Radio volume automatically changes slightly with vehicle speed to compensate for road and wind noise.
Page 28 Entertainment Systems Show functions. To activate, press and hold MENU until TRAFFIC appears in the display. This indicates RDS is active. Press MENU consecutively to scroll through Traffic, Find, Show or RDS ON. Use SEEK, SEEK activate/deactivate the functions. To deactivate RDS, scroll to RDS ON and press SEEK, SEEK so the display reads RDS OFF.
Page 29 Entertainment Systems 9. Repeat: Press to repeat the current CD track. 10. Fast forward: Press to manually advance in a CD track. 11. Rewind: Press to manually reverse in a CD track. 12. Memory presets: To set a station: Select frequency band AM/FM;...
Page 30 Entertainment Systems 20. CD slot: Insert a CD label side RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC). Those frequencies are: AM - 530, 540–1700, 1710 kHz FM- 87.7, 87.9–107.7, 107.9 MHz RADIO RECEPTION FACTORS There are three factors that can affect radio reception:...
Page 31 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 32: Climate Controls
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle.
Page 33: Manual Heating And Air Conditioning
Climate Controls To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1.
Page 34 Climate Controls 4. Recirculated air : Used to manually enable or disable recirculated air operation. When activated, recirculates air in the cabin thereby reducing the amount of time to cool down or warm up the interior of the vehicle. May also help reduce undesired odors from reaching the interior of the vehicle.
Page 35: Electronic Automatic Temperature Control
Climate Controls ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) SYSTEM (IF EQUIPPED) Temperature conversion: To switch between Fahrenheit and Celsius: If your vehicle is equipped with a full message center, refer to Units (Fahrenheit/Celsius) in the Driver Controls chapter. If your vehicle is equipped with a mini message center, refer to Mini message center electronic compass temperature display in the Driver Controls Chapter.
Page 36 Climate Controls MAX A/C: For maximum cooling performance, press , A/C, and set the temperature to 60°F and the highest blower setting. Defrost: Distributes outside air through the windshield defroster ducts and the demister outlets. Can be used to clear ice or fog from the windshield.
Page 37 Climate Controls 13. Auto: To engage automatic temperature control, press AUTO and select the desired temperature using the temperature control. The system will automatically determine fan speed, airflow location, A/C on or off, and outside or recirculated air, to heat or cool the vehicle to reach the desired temperature.
Page 38 Climate Controls (Fahrenheit/Celsius) in the Driver Controls chapter. If your vehicle is equipped with a mini message center, refer to Mini message center electronic compass temperature display in the Driver Controls Chapter. MAX A/C: For maximum cooling performance, press , A/C, and set the temperature to 60°F and the highest blower setting.
Page 39 Climate Controls Recirculation control: Press to activate/deactivate air recirculation in the cabin. Recirculated air may reduce the amount of time to cool down the interior of the vehicle and may also help reduce undesired odors from reaching the interior of the vehicle. Recirculation can be engaged manually in any other airflow selection except Defrost.
Page 40: Rear Window Defroster
Climate Controls Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. REAR WINDOW DEFROSTER (IF EQUIPPED) The rear defroster control is located on the climate control panel and works to defrost your rear windshield from fog and ice.
Page 41: Lights
Lights HEADLAMP CONTROL Rotate the headlamp control clockwise to the first position to turn on the parking lamps. Rotate clockwise to the second position to also turn on the headlamps. Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control.
Page 42 Lights Foglamp control (if equipped) The headlamp control also operates the foglamps. The foglamps can be turned on only when the headlamp control is in the position and the high beams are not turned on. Pull headlamp control towards you to turn foglamps on.
Page 43 Lights Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation. Move the control to the full upright position, past detent, to turn on the interior lamps.
Page 44 Lights 2. Measure the height from the center of your headlamp (indicated by a 3.0 mm circle on the lens) to the ground and mark a 2.4 meter (8 foot) horizontal reference line on the vertical wall or screen at this height (a piece of masking tape works well).
Page 45: Turn Signal Control
Lights TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. INTERIOR LAMPS Map lamps To turn on the map lamps, press the control next to each lamp. Rear dome lamp (if equipped) The dome lamp lights when the control is in the DOOR (left) position, any door is open, the...
Page 46 Lights Rear map lamp (if equipped) The rear map lamp lights are located on the end of the overhead rail system. The lamps can be turned on or off by pushing on the lens. Dome/courtesy lamps (if equipped) The dome lamp lights when: •...
Page 47 Lights Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time.
Page 48 Lights 2. At the top and inboard side of the headlamp, loosen the three retaining screws. 3. Once the three retaining screws have been removed, disengage the tab at the top center of the headlamp assembly by lifting it up. 4.
Page 49 Lights Replacing front parking lamp/turn signal/sidemarker bulbs 1. Make sure the headlamp control is in the OFF position and open the hood. 2. At the top and inboard side of the headlamp, loosen the three retaining screws. 3. Once the three retaining screws have been removed, disengage the tab at the top center of the headlamp assembly by lifting it up.
Page 50 Lights 3. Carefully pull the lamp assembly straight rearward from the tailgate pillar to disengage two hidden snap-in retainers. (Flare side tail lamps are not equipped with snap-in retainers.) 4. Remove bulb socket from the lamp assembly by turning it counterclockwise.
Page 51 Lights Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper. To change the license plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb. 2. Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly.
Page 52: Driver Controls
Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Speed dependent wipers (if equipped): When the wiper control is on, the speed of the wipers will automatically adjust with the vehicle speed.
Page 53 Driver Controls TILT STEERING WHEEL (IF EQUIPPED) Pull the lever down to unlock the steering column. While the lever is in the down position, tilt the steering column to its desired orientation. While holding the steering column, pull the lever up to its original position to lock the steering column.
Page 54 Driver Controls 1. To open the bins, move the center latch forward which will allow the door to be opened. 2. The latches on the side of the bins are to enable the user to remove the bin or add a dealer purchased feature.
Page 55 Driver Controls Place both palms on the underside of the storage bin, avoiding the storage bin door. Push upwards with palms. While pushing upwards with palms, grip the side latches with fingers and squeeze.
Page 56 Driver Controls With pressure applied with palms and side latches squeezed down, pull downward on the entire storage bin and remove. AUXILIARY POWER POINT Power outlets are designed for accessory plugs only. Do not hang any type of accessory or accessory bracket from the plug.
Page 57 Driver Controls An additional auxiliary power point is located on the lower rear side of the center console. The power point is accessible from the rear seats. CENTER CONSOLE (IF EQUIPPED) The center console offers several useful storage features. These include: 1.
Page 58: Power Windows
Driver Controls A driver’s first responsibility is the safe operation of the vehicle. The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communications Equipment.
Page 59: Mirrors
Driver Controls Power Sliding Back Window (if equipped) To operate the power sliding back window, the ignition switch must be in the Run or Accessory position. • Press and hold the bottom part of the rocker switch to open window all the way to the full open position.
Page 60 Driver Controls Press the control to turn the mirror OFF or AUTO. The mirror will automatically return to the normal state whenever the AUTO vehicle is placed in R (Reverse)(when the mirror is on) to ensure a bright clear view when backing up.
Page 61: Speed Control
Driver Controls Exterior mounted mirror turn signal indicator (if equipped) When the vehicle turn signal is activated, the lower portion of the mirror housing will blink. This feature provides an indicator to the driver that the vehicle turn signal is working properly. Fold-away mirrors Fold the side mirrors in carefully before driving through a narrow...
Page 62 Driver Controls Do not use the speed control in heavy traffic or on roads that are winding, slippery or unpaved. Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release 2.
Page 63 Driver Controls Increasing speed while using speed control There are two ways to set a higher speed: • Press and hold the SET control until you get to the desired speed, then release the control. You can also use the SET control to operate the Tap-Up function.
Page 64 Driver Controls • Press the speed control OFF control. This will erase your vehicle’s previously set speed. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased. STEERING WHEEL CONTROLS (IF EQUIPPED) These controls allow you to operate some radio and climate control features.
Page 65 Driver Controls Climate control features Press TEMP + or - to adjust temperature. Press FAN + or - to adjust fan speed. MOON ROOF (IF EQUIPPED) The moon roof control is located on the overhead console. Do not let children play with the moon roof. They may seriously hurt themselves.
Page 66 Driver Controls To vent the moon roof: Press and hold the control. The moon roof must be in the closed position in order to move it into the vent position. To close, press and hold the control until the glass panel stops moving.
Page 67 Driver Controls also recommended that a new battery be placed in the hand-held transmitter of the device being programmed to HomeLink for quicker training and accurate transmission of the radio-frequency signal. 1. Press and hold the two outside buttons releasing only when the red light begins to flash after 20 seconds.
Page 68 Driver Controls 7. Press and release the “learn” or “smart” button. (The name and color of the button may vary by manufacturer.) Note: There are 30 seconds in which to initiate step eight. 8. Return to the vehicle and firmly press, hold for two seconds and release the HomeLink button.
Page 69 Driver Controls Operating the HomeLink Wireless Control System To operate, simply press and release the appropriate HomeLink button. Activation will now occur for the trained product (garage door, gate operator, security system, entry door lock, or home or office lighting etc.).
Page 70: Message Center
Driver Controls MESSAGE CENTER (IF EQUIPPED) With the ignition in the ON position, the message center, located on your instrument cluster, displays important vehicle information through a constant monitor of vehicle systems. You may select display features on the message center for a display of status preceded by a brief indicator chime.
Page 71 Driver Controls Usually, when something affects the compass readings, the compass will correct itself after a few days of operating your vehicle in normal conditions. If the compass still appears to be inaccurate, a manual calibration may be necessary. Refer to Compass zone/calibration adjustment.
Page 72 Driver Controls Perform compass calibration in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 8. Press the RESET control to start the compass calibration function.
Page 73 Driver Controls Average fuel economy (AFE) Select this function from the INFO menu to display your average fuel economy in liters/100 km or miles/gallon. If you calculate your average fuel economy by dividing liters of fuel used by 100 kilometers traveled (miles traveled by gallons used), your figure may be different than displayed for the following reasons: •...
Page 74 Driver Controls Setup menu Press this control for the following displays: • System Check • Units (English/Metric) • Autolock • Autolamp Delay • Language System check Selecting this function from the SETUP menu causes the message center to cycle through each of the systems being monitored.
Page 75 Driver Controls 1. To disable/enable the autolock feature, select this function from the SETUP control for the current display mode. 2. Press the RESET control to turn the autolocks ON or OFF. Autolamp delay This feature keeps your headlights on for up to three minutes after the ignition is switched off.
Page 76 Driver Controls In the event of a multiple warning situation, the message center will cycle the display to show all warnings by displaying each one for 4 seconds. The message center will display the last selected feature if there are no more warning messages.
Page 77 Driver Controls STOP ENGINE SAFELY. Displayed when the engine is overheating. Stop the vehicle as soon as safely possible, turn off the engine. If the warning stays on or continues to come on, contact your dealer as soon as possible. LOW FUEL LEVEL.
Page 78 Driver Controls • Engine sensor Contact your dealer as soon as possible if these messages occur on a regular basis. MINI MESSAGE CENTER ELECTRONIC COMPASS/TEMPERATURE DISPLAY (IF EQUIPPED) Outside air temperature The outside temperature display is contained in the instrument cluster and displays all the time, except when a warning message is present.
Page 79 Driver Controls Compass zone adjustment 1. Determine which magnetic zone you are in for your geographic location by referring to the zone map. 2. Turn ignition to the ON position. 3. Start the engine. 7 8 9 1011 4. Press the ODO reset button in the cluster, hold for six seconds and release.
Page 80: Tailgate
Driver Controls TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock.
Page 81 Driver Controls To extend the bed extender: 1. Lower tailgate. 2. Pull the round knobs on each side of the extender to release it from the pickup box. 3. Pivot extender on to the tailgate. 4. Evenly push down on the extender and push the round knobs in on each side locking it in place.
Page 82 Driver Controls Note: Remove and store the bed extender when not in use. To install the bed extender, follow the removal procedure in reverse order.
Page 83: Locks And Security
Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. Refer to SecuriLock Passive Anti-Theft System for more information.
Page 84 Locks and Security Childproof door locks (if equipped) • When these locks are set, the rear doors cannot be opened from the inside. • The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door.
Page 85 Locks and Security • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting.
Page 86 Locks and Security • the ignition is turned to the 3 (ON) position, or • using the UNLOCK control on your remote entry transmitter or unlocking via the keyless entry keypad. Deactivating/activating power door lock disable feature You must complete Steps 1–5 within 30 seconds, or the procedure will have to be repeated.
Page 87 Locks and Security Activating the memory feature To activate this feature: 1. Position the seat and adjustable pedals to the positions you desire. 2. Press the SET control on the driver’s door panel. 3. Within 5 five seconds, press one control on the remote transmitter and then press the 1 or 2 control on the driver’s door panel to which you...
Page 88 Locks and Security 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. Note:Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery. Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery.
Page 89 Locks and Security • Unlock all doors using the power door lock/unlock control. Insert a key and turn the ignition from the 1 (OFF/LOCK) to the 3 (ON) position and cycle between 1 (OFF/LOCK) and 3 (ON) eight times in rapid succession (within 10 seconds) with the eighth turn ending in the 3 (ON) position.
Page 90 Locks and Security Perimeter lighting feature (if equipped) The perimeter lighting feature illuminates the exterior of the vehicle in order to provide better visibility to the user while he or she approaches and enters the vehicle. The perimeter lighting feature activates when: •...
Page 91 Locks and Security Autolock (if equipped) The autolock feature will lock all the doors when: • all the doors are closed, • the ignition is in the 3 (ON) position, • you shift into any gear putting the vehicle in motion, and •...
Page 92 Locks and Security Keyless entry key pad procedure 1. Turn the ignition to the 1 (OFF/LOCK) position. 2. Close all the doors. 3. Enter 5–digit entry code 4. Press and hold the 7 • 8. While holding the 7 • 8 press the 3 • 4. 5.
Page 93 Locks and Security Tips: • Do not set a code that uses five of the same number. • Do not use five numbers in sequential order. • The factory set code will work even if you have set your own personal code.
Page 94 Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
Page 95 Locks and Security Automatic arming The vehicle is armed immediately after switching the ignition to the 1 (OFF/LOCK) position. Automatic disarming Switching the ignition to the 3 (ON) position with a coded key disarms the vehicle. Replacement keys If your keys are lost or stolen and you don’t have an extra coded key, you will need to have your vehicle towed to a dealership.
Page 96 Locks and Security 1. Insert the first previously programmed coded key into the ignition and turn the ignition from the 1 (OFF/LOCK) position to the 3 (ON) position (maintain ignition in the 3 (ON) position for at least one second, but no more than ten seconds).
Page 97: Seating And Safety Restraints
Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.
Page 98 Seating and Safety Restraints Front seat • Lift the track release bar to move the seat forward or rearward. Make sure that the seat is relatched into place. • Pull the release lever handle located on the side of the seat up to move the seat back forward or backward.
Page 99 Seating and Safety Restraints Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving.
Page 100 Seating and Safety Restraints Press the control to move the seat forward, backward, up or down. Memory seats/adjustable pedals (if equipped) This system allows automatic positioning of the driver seat and adjustable pedals to two programmable positions. The memory seat control is located on the driver’s seat.
Page 101 Seating and Safety Restraints REAR SEATS Head restraints The purpose of these head restraints is to help limit head motion in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as close to that position as possible.
Page 102: Safety Restraints
Seating and Safety Restraints 1. Pull control to release seat cushion. 2. Rotate seat cushion up until it locks into vertical storage position. Returning the seat to seating position Always be sure that the seat is in a latched position, whether the seat is occupied or empty.
Page 103 Seating and Safety Restraints • Restraints Control Module (RCM) with impact and safing sensors. • Restraint system warning light and back-up tone. • The electrical wiring for the air bags, crash sensor(s), safety belt pretensioners, front safety belt usage sensors, driver seat position sensor, and indicator lights.
Page 104 Seating and Safety Restraints position. The system is designed to help protect smaller drivers sitting close to the driver air bag by providing a lower air bag output level. Front passenger sensing system For air bags to do their job they must inflate with great force, and this force can pose a potentially deadly risk to occupants that are very close to the air bag when it begins to inflate.
Page 105 Seating and Safety Restraints allows your Personal Safety System to tailor the air bag deployment and safety belt pretensioner activation depending upon safety belt usage. Refer to Safety Belt section in this chapter. Front safety belt pretensioners The safety belt pretensioners are designed to tighten the safety belts firmly against the occupant’s body during a collision.
Page 106 Seating and Safety Restraints If any of these things happen, even intermittently, have the Personal Safety System serviced at your dealership or by a qualified technician immediately. Unless serviced, the system may not function properly in the event of a collision. Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 107 Seating and Safety Restraints Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them.
Page 108 Seating and Safety Restraints • Front seats • Rear seats (if equipped) Energy management retractors Your vehicle has a seat belt system equipped with energy management retractors at the driver and front outboard passenger seating positions. An energy management retractor is a device which pays out webbing in a controlled manner.
Page 109 Seating and Safety Restraints The front seat belt system can also be made to lock manually by quickly pulling on the shoulder belt. Rear seat belts (if equipped) cannot be made to lock up by pulling quickly on the belt. Automatic locking mode In this mode, the shoulder belt is automatically pre-locked.
Page 110 Seating and Safety Restraints 2. Grasp the shoulder portion and pull downward until the entire belt is extracted. 3. Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode.
Page 111 Seating and Safety Restraints The driver and front outboard passenger safety belt pretensioners are designed to activate only during certain frontal or near-frontal collisions with sufficient longitudinal deceleration. A safety belt buckle pretensioner is a device which tightens the webbing of the lap and shoulder belts during some collisions in such a way that they fit more snugly against the body.
Page 112 Seating and Safety Restraints Front safety belt height adjustment (if equipped) Your vehicle has safety belt height adjustments for the driver and right front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To lower the shoulder belt height, push the button and slide the height adjuster down.
Page 113 Seating and Safety Restraints Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle.
Page 114 Seating and Safety Restraints Conditions of operation If... Then... The driver’s safety belt is not The safety belt warning light buckled before the ignition illuminates 1-2 minutes and the switch is turned to the ON warning chime sounds 4-8 seconds. position...
Page 115 Seating and Safety Restraints If... Then... The driver’s and front The BeltMinder feature will not passenger’s safety belts are activate. buckled before the ignition switch is turned to the ON position or less than 1-2 minutes have elapsed since the ignition switch has been turned ON...
Page 116 Seating and Safety Restraints Reasons given... Consider... “Crashes are rare events” 36700 crashes occur every day. The more we drive, the more we are exposed to “rare” events, even for good drivers. 1 in 4 of us will be seriously injured in a crash during our lifetime.
Page 117 Seating and Safety Restraints Reasons given... Consider... “I have an air bag” Air bags offer greater protection when used with safety belts. Frontal airbags are not designed to inflate in rear and side crashes or rollovers. “I’d rather be thrown clear” Not a good idea.
Page 118 Seating and Safety Restraints To reduce the risk of injury, do not deactivate/activate the Belt Minder feature while driving the vehicle. 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approximately 1 minute) •...
Page 119: Air Bags
(if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 120 Seating and Safety Restraints • one or more impact and safing sensors. • the same indicator light, RCM (restraints control module) and diagnostic unit used for the Personal safety system. • Front passenger sensing system • Passenger airbag on/off switch (if equipped) •...
Page 121 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
Page 122 Seating and Safety Restraints Additional equipment may affect the performance of the air bag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment. Children and air bags For additional important safety information, read all information on safety restraints in this guide.
Page 123 Seating and Safety Restraints How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains sufficient longitudinal deceleration. The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system.
Page 124 Seating and Safety Restraints If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision.
Page 125 Seating and Safety Restraints • The front passenger seat is unoccupied. • The system determines that a small child is present in a rear-facing child seat that is properly installed according to the manufacturer’s instructions. (The system may not automatically turn the airbag OFF if a child seat is attached to the LATCH anchors on the front passenger seat of the Regular Cab, therefore turn the airbag OFF with the manual Airbag On/Off switch.)
Page 126 Seating and Safety Restraints The front passenger sensing system is designed to turn off the front passenger’s frontal air bag when a rear facing child seat, a forward-facing child restraint, or a booster seat is detected. If the child restraint has been installed and the indicator is not lit, then turn the vehicle off, remove the child restraint from the vehicle and reinstall the restraint following the child restraint manufacturer’s directions.
Page 127 Seating and Safety Restraints Vehicles without rear seats are equipped with an Airbag On/Off switch, which will override the decision from the passenger sensing system when turned to OFF. When you install child seats (with or without the LATCH system) on the front passenger seat of vehicles that do not have a rear seat, the airbag cut-off switch should be turned to...
Page 128 Seating and Safety Restraints If it is necessary to modify an advanced front air bag system to accommodate a person with disabilities, contact the Ford Customer Relationship Center at the phone number shown in the Customer Assistance section of this Owner’s Guide.
Page 129 ON/OFF switch is in the OFF position and the ignition switch is in ON, have the passenger air bag ON/OFF switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch.
Page 130 Seating and Safety Restraints The safety belts for the driver and right front passenger seating positions have been specifically designed to function together with the air bags in certain types of crashes. When you turn OFF your air bag, you not only lose the protection of the air bag, you also may reduce the effectiveness of your safety belt system, which was designed to work with the air bag.
Page 131 Seating and Safety Restraints • the infant has a medical condition which, according to the infant’s physician, makes it necessary for the infant to ride in the front so that the driver can constantly monitor the child’s condition. 2. Child age 1 to 12. A child age 1 to 12 must ride in the front seat because: •...
Page 132 Seating and Safety Restraints 3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a special risk for the passenger if the air bag deploys; and • makes the potential harm from the passenger air bag deployment greater than the potential harm from turning OFF the air bag and experiencing a crash without the protection offered by the air bag SAFETY RESTRAINTS FOR CHILDREN...
Page 133 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 134 Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top...
Page 135 Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child.
Page 136 36 kg (80 pounds) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors.
Page 137 Seating and Safety Restraints 1. Position the child safety seat in a seat with a combination lap and shoulder belt. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat...
Page 138 Seating and Safety Restraints 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it.
Page 139 Seating and Safety Restraints 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly move the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward.
Page 140 Seating and Safety Restraints 7. Before placing the child into the child seat, forcibly tilt the child seat from side to side and in forward direction to make sure that the seat is held securely in place. If the child seat moves excessively, repeat steps 5 through 7, try a different child safety seat, or properly install the child seat in a different position.
Page 141 Seating and Safety Restraints • F150 SuperCrew and SuperCab Front seat tether strap attachment 1. Position the child safety seat on the seat cushion. 2. Route the child safety seat tether strap over the back of the seat and under the head restraint. 3.
Page 142 Seating and Safety Restraints • Front seat Regular Cab center (located on back panel) If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. 5. Install the child safety seat tightly using the LATCH anchors or safety belts.
Page 143 Seating and Safety Restraints Rear seat tether strap attachment There are three loops of webbing just above the back of the rear seat (along the bottom edge of the rear window) in the SuperCab and SuperCrew. These loops are to be used as both routing loops and anchor loops for up to three child safety seat tether straps.
Page 144 Seating and Safety Restraints 3. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 4. Tighten the tether strap according to the child seat manufacturer’s instructions. Attaching safety seats with LATCH (Lower Anchors and Tethers for Children) attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle.
Page 145 Seating and Safety Restraints Connectors on the LATCH child seat and the child seat instructions may use the symbol shown here. Your vehicle seat may have plain buttons, instead of this symbol, to indicate the location of the LATCH lower anchors.
Page 146 Seating and Safety Restraints Installing LATCH seats (Regular Cab) When you install a child seat on the front passenger seat of a Regular Cab, turn the Passenger Airbag On/Off switch to OFF. If you tightly install a LATCH infant or child safety seat with its own webbing-mounted attachments to the LATCH anchors on the front passenger seat of the Regular Cab, the front passenger sensing system may not automatically turn the airbag off.
Page 147: Driving
Driving STARTING Positions of the ignition 1. OFF/LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. Note: The ignition key can not be removed from the ignition unless the gearshift lever is securely latched in P (Park). 2.
Page 148 Driving Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions. If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately.
Page 149 Driving 4. Make sure the parking brake is set. BRAKE 5. Turn the key to 3 (ON) without turning the key to 4 (START).
Page 150 Driving Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate.
Page 151 Driving Starting the engine 1. Turn the key to 3 (ON) without turning the key to 4 (START). If there is difficulty in turning the key, rotate the steering wheel until the key turns freely. 2. Turn the key to 4 (START), then release the key as soon as the engine starts.
Page 152: Brakes
Driving BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician.
Page 153 Driving Parking brake To set the parking brake (1), press the parking brake pedal down until the pedal stops. To release, pull the lever (2). Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park). The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake...
Page 154: Transmission Operation
Driving TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lok axle functions like a standard rear axle. The axle may exhibit a slight noise or vibration in tight turns with low vehicle speed. This is normal behavior and indicates the axle is working.
Page 155 Driving has blown or the vehicle’s brakelamps are not operating properly. Refer to Fuses and relays in the Roadside Emergencies chapter. If the fuse is not blown, perform the following procedure: 1. Apply the parking brake, turn the ignition to OFF/LOCK, then remove the key.
Page 156 Driving If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed, it is possible that a fuse has blown or the vehicle’s brakelamps are not operating properly. Refer to Fuses and relays in the Roadside Emergencies chapter.
Page 157 Driving Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly.
Page 158 Driving To put your vehicle in gear: • Start the engine • Depress the brake pedal • Move the gearshift lever into the desired gear • Release the parking brake. To put your vehicle in P (Park): • Come to a complete stop •...
Page 159 Driving • Column-shift transmission • Floor-shift transmission The transmission control indicator (TCIL) will illuminate on the instrument cluster. Drive (not shown) Drive is activated when the transmission control switch is pressed. • This position allows for all forward gears except overdrive. •...
Page 160 Driving • To return to D (Overdrive), move the gearshift lever into the D (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. •...
Page 161 Driving To help avoid personal injury, always use caution when in reverse and when using the RSS. This system is not designed to prevent contact with small or moving objects. The system is designed to provide a warning to assist the driver in detecting large stationary objects to avoid damaging the vehicle.
Page 162 Driving The RSS automatically turns on when the gearshift lever is placed in R (Reverse) and the ignition is ON. An RSS control allows the driver to turn the RSS on and off. To turn the RSS off, the ignition must be ON, and the gear selector in R (Reverse).
Page 163 Driving Using a manual 4WD system (if equipped) 2H (2WD High) – Power to the rear wheels only; used for street and highway driving. Provides optimal smoothness and fuel economy at high speeds. 4H (4WD High) – Used for extra traction such as in snow or icy roads or in off-road situations.
Page 164 Driving 4. Move the transfer case lever through N (Neutral) directly to the desired position. • If the transfer case will not engage into 4L (4WD Low), drive the vehicle above 5 mph (8 km/h), then repeat steps 1 through 4. Note: Some noise may be heard as the system shifts or engages;...
Page 165 Driving will not engage while the vehicle is moving; this is normal and should be no reason for concern. Refer to Shifting to/from 4L (4WD Low) for proper operation. Shifting between 2H (2WD High) and 4H (4WD High) • Move the 4WD control between 2H and 4H at any forward speed up to 55 mph (88 km/h).
Page 166 Driving Drive cautiously to avoid vehicle damage from concealed objects such as rocks and stumps. You should either know the terrain or examine maps of the area before driving. Map out your route before driving in the area. To maintain steering and braking control of your vehicle, you must have all four wheels on the ground and they must be rolling, not sliding or spinning.
Page 167 Driving If your vehicle gets stuck If your vehicle gets stuck in mud or snow it may be rocked out by shifting between forward and reverse gears, stopping between shifts, in a steady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur.
Page 168 Driving Parking On some 4WD vehicles, when the transfer case is in the N (Neutral) position, the engine and transmission are disconnected from the rest of the driveline. Therefore, the vehicle is free to roll even if the automatic transmission is in P (Park) or the manual transmission is in gear. Do not leave the vehicle unattended with the transfer case in the N (Neutral) position.
Page 169 Driving Sand When driving over sand, try to keep all four wheels on the most solid area of the trail. Avoid reducing the tire pressures but shift to a lower gear and drive steadily through the terrain. Apply the accelerator slowly and avoid spinning the wheels.
Page 170 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
Page 171 Driving Descend a hill in the same gear you would use to climb up the hill to avoid excessive brake application and brake overheating. Do not descend in neutral; instead, disengage overdrive or manually shift to a lower gear. When descending a steep hill, avoid sudden hard braking as you could lose control.
Page 172 Ford or Lincoln/Mercury dealer. If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor...
Page 173 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
Page 174: Vehicle Loading
Driving the wheel rims (for cars). Traction or brake capability may be limited and your vehicle may stall. Water may also enter your engine’s air intake and severely damage your engine. Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal.
Page 175 Driving Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership.
Page 176 Driving GCW (Gross Combined Weight) – is the weight of the loaded vehicle (GVW) plus the weight of the fully loaded trailer. GCWR (Gross Combined Weight Rating) – is the maximum allowable weight of the vehicle and the loaded trailer – including all cargo and passengers –...
Page 177: Trailer Towing
Driving Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and/or personal injury. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter.
Page 178 Driving Do not exceed the GVWR or the GAWR specified on the certification label. Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehicle control, vehicle rollover and personal injury.
Page 179 Driving Regular Cab 4x4 (126” wheelbase) Engine Rear axle Maximum Maximum ratio GCWR-lbs. trailer (kg) weight-lbs. (kg) 4.6L 3.55 11500 (5216) 6200 (2812) 4.6L 3.73 12000 (5443) 6700 (3039) 5.4L (w/17” tires) 3.55 13000 (5897) 7600 (3447) 5.4L (w/18” tires) 3.55 12500 (5670) 7100 (3220)
Page 180 Driving SuperCab 4x2 (133” wheelbase) Engine Rear axle Maximum Maximum ratio GCWR-lbs. trailer (kg) weight-lbs. (kg) 4.6L 3.55 11500 (5216) 6300 (2858) 4.6L 3.73 12000 (5443) 6800 (3084) 5.4L (with 17” tires) 3.55 13000 (5897) 7600 (3447) 5.4L (with 18” tires) 3.55 12500 (5670) 7100 (3220)
Page 181 Driving SuperCab 4x4 (133” wheelbase) Engine Rear axle Maximum Maximum ratio GCWR-lbs. trailer (kg) weight-lbs. (kg) 4.6L 3.55 11500 (5216) 5900 (2676) 4.6L 3.73 12000 (5443) 6400 (2903) 5.4L (w/17” tires) 3.55 13000 (5897) 7300 (3311) 5.4L (w/18” tires) 3.55 12500 (5670) 6800 (3084) 5.4L (w/17”...
Page 182 Driving Crew Cab 4x2 (139” wheelbase) Engine Rear axle Maximum Maximum ratio GCWR-lbs. trailer (kg) weight-lbs. (kg) 4.6L 3.55 11700 (5307) 6200 (2812) 4.6L 3.73 12200 (5534) 6700 (3039) 5.4L (w/17” tires) 3.55 14000 (6350) 8500 (3856) 5.4L (w/18” tires) 3.55 13500 (6123) 8000 (3629)
Page 183 Driving Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to the axle. You must distribute the load in your trailer so that 10%–15% of the total weight of the trailer is on the tongue. Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1.
Page 184 Driving The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure all running lights, brake lights, turn signals and hazard lights are working. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps.
Page 185: Recreational Towing
Driving • The trailer tongue weight should be 10–15% of the loaded trailer weight. • After you have traveled 50 miles (80 km), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. • To aid in engine/transmission cooling and A/C efficiency during hot weather while stopped in traffic, place the gearshift lever in P (Park) (automatic transmission) or N (Neutral) (manual transmissions).
Page 186 4x4 vehicles with electronic shift on the fly cannot be towed with any wheels on the ground. SNOWPLOWING Ford recommends that the F–150 used for snow removal include the Snow Plow Prep Package Option. The option is available for F–150 4x4 Regular Cab and Super Cab (not available or recommended for SuperCrew), and includes the following upgrades: •...
Page 187 Operating the vehicle with the snowplow attached Ford recommends that the F–150 be limited to low speed, personal-use snow removal. Do not use your vehicle for snow removal until it has been driven at least 500 miles (800 km).
Page 188 Driving Do not attempt to service, repair, or modify the air bag supplemental restraint system (SRS) or its fuses. See your Ford or Lincoln Mercury dealer. Transmission operation while plowing • Shift transfer case to 4L (4WD Low) when plowing in small areas at speeds below 5 mph (8 km/h).
Page 189: Roadside Emergencies
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week •...
Page 190 Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Page 191: Fuel Pump Shut-Off Switch
Roadside Emergencies FUEL PUMP SHUT-OFF SWITCH This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated.
Page 192 Roadside Emergencies Standard fuse amperage rating and color COLOR Cartridge Fuse Mini Standard Maxi Fuse link maxi rating fuses fuses fuses cartridge fuses Grey Grey — — — Violet Violet — — — Pink Pink — — — — — —...
Page 193 Roadside Emergencies The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 10A* Run/Accessory - Wipers, Instrument cluster 20A* Stop/Turn lamps, Speed control deactivate switch Power mirrors, Memory logic power, Memory seats and pedals 10A* DVD battery power 7.5A*...
Page 194 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 20A* Trailer tow back-up lamps relay (PCB1), Trailer tow parklamp relay (R201) 10A* A/C clutch, 4x4 solenoid — Not used 10A* Climate control module power 10A* Back-up lamp and Daytime Running Lamps (DRL) relay coil, A/C pressure switch, Brake-shift interlock solenoid, Heated PCV...
Page 195 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description Passenger Air bag Deactivation (PAD) warning lamp, Cluster air bag warning lamp, Cluster RUN /START power SecuriLock transceiver (PATS) 15A* PCM 4x4 power — Not used 20A* Radio power 15A* Vapor Management Valve (VMV), A/C clutch relay, Canister vent,...
Page 196 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 30A** Power door locks (BSM) 30A** Passenger power seat 30A** Driver power seat, Adjustable pedals — Not used 30A** 4x4 relays 40A** ABS pump power 30A** Wipers and washer pump 40A** Heated backlite, Heated mirror power...
Page 197 Roadside Emergencies Auxiliary relay box The relay box is located in the engine compartment on the left fender. • Without Daytime Running Lamp (DRL) option...
Page 198 Roadside Emergencies • With Daytime Running Lamp (DRL) option The relays are coded as follows: Fuse/Relay Fuse amp Description location rating Clockspring illumination — 4x4 CCW — 4x4 CW — Daytime Running Lamps (DRL) (if equipped, otherwise not used) R201 —...
Page 199 Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Page 200 Roadside Emergencies When driving with the dissimilar spare tire/wheel additional caution should be given to: • Towing a trailer • Driving vehicles equipped with a camper body • Driving vehicles with a load on the cargo rack Drive cautiously when using a dissimilar spare tire/wheel and seek service as soon as possible.
Page 201 Roadside Emergencies Removing the spare tire 1. Use the ignition key to remove the lock cylinder from the access hole of the bumper to allow access to the guide tube. Assemble the jack handle as shown in the illustration. 2. Fully insert the jack handle through the bumper hole and into the guide tube through the access hole in the rear bumper.
Page 202 Roadside Emergencies 1. Park on a level surface, activate hazard flashers and set the parking BRAKE brake. 2. Place gearshift lever in P (Park) and turn engine OFF. 3. Block the diagonally opposite wheel. 4. Obtain the spare tire and jack from their storage locations.
Page 203 Roadside Emergencies • Front Note: Use the frame rail as the jacking location point, NOT the control arm. • Rear To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack.
Page 204 Roadside Emergencies 11. Remove the jack and fully tighten the lug nuts in the order shown (Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nut torque specification): • Six lug nut wheel • Seven lug nut wheel 12.
Page 205: Jump Starting
M14 x 2.0 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel.
Page 206 Roadside Emergencies Do not attempt to push-start your vehicle. Automatic transmissions do not have push-start capability; doing so may damage the catalytic converter. Preparing your vehicle When the battery is disconnected or a new battery is installed, the transmission must relearn its shift strategy. As a result, the transmission may have firm and/or soft shifts.
Page 207 Roadside Emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery.
Page 208 Roadside Emergencies 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Page 209 Roadside Emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2.
Page 210 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 211: Wrecker Towing
Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Page 212: Customer Assistance
Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 213 If you still have a complaint involving a warranty dispute, you may wish to contact the Dispute Settlement Board (U.S.). In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also...
Page 214 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
Page 215 What kinds of cases does the Board review? Unresolved warranty repair concerns or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: •...
Page 216 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 217 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 218 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 219 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.2(d) requires that, if a manufacturer...
Page 220: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
Page 221: Cleaning
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 222 Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips.
Page 223 Cleaning • 4.6L engine • 5.4L engine • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer.
Page 224 Cleaning WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should be cleaned regularly. If the wipers do not wipe properly, substances on the vehicle’s glass or the wiper blades may be the cause. These may include hot wax treatments used by commercial car washes, tree sap, or other organic contamination.
Page 225 Cleaning INTERIOR For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft Extra Strength Upholstery Cleaner (ZC-41). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14).
Page 226 Cleaning FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 227: Maintenance And Specifications
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
Page 228 Maintenance and Specifications • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1.
Page 229: Engine Compartment
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.6L V8 1. Battery 2. Transmission fluid dipstick (automatic transmission) 3. Engine oil filler cap 4. Power steering fluid reservoir 5. Engine oil dipstick 6. Brake fluid reservoir 7. Engine coolant reservoir 8.
Page 230 Maintenance and Specifications 5.4L V8 1. Battery 2. Transmission fluid dipstick (automatic transmission) 3. Air filter assembly 4. Power steering fluid reservoir 5. Engine oil dipstick 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Engine oil filler cap 9. Windshield washer fluid reservoir...
Page 231: Engine Oil
In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 232 Maintenance and Specifications • 4.6L/5.4L engine 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable.
Page 233 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153-H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 234: Battery
Maintenance and Specifications It is recommended you use the appropriate Motorcraft oil filter (or another brand meeting Ford specifications) for your engine application. BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service.
Page 235 Maintenance and Specifications Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention.
Page 236 Maintenance and Specifications • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. RECYCLE ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the Scheduled Maintenance Guide.
Page 237 Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application).
Page 238 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA and OR), VC-7–B (CA and OR only), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 239 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 240 Maintenance and Specifications Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as outlined in Adding engine coolant in this section. Severe climates If you drive in extremely cold climates (less than –36°...
Page 241 Maintenance and Specifications How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. • The mini message center (if equipped) will indicate “Check Gauges”, refer to Warning Lights and Chimes in the Instrument Cluster chapter.
Page 242 Maintenance and Specifications Never remove the coolant reservoir cap while the engine is running or hot. 5. Restart the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible.
Page 243 Maintenance and Specifications Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury.
Page 244 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 245 Maintenance and Specifications If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury.
Page 246 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
Page 247 Maintenance and Specifications possible. Fuel expense, frequency of fill-ups or fuel gauge readings are NOT accurate as a measure of fuel economy. We do not recommend taking fuel economy measurements during the first 1,600 km (1,000 miles) of driving (engine break-in period). You will get a more accurate measurement after 3,000 km–5,000 km (2,000 miles-3,000 miles).
Page 248 Maintenance and Specifications 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy: Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled.
Page 249 Maintenance and Specifications • Resting your foot on the brake pedal while driving may reduce fuel economy. • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy.
Page 250 Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 251 Maintenance and Specifications permitted to intentionally remove an emission control device or prevent it from working. Information about your vehicle’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal identifies engine displacement and gives some tune up specifications.
Page 252 Maintenance and Specifications condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. •...
Page 253 Maintenance and Specifications BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the “MIN” and “MAX” lines are within the normal operating range, there is no need to add fluid.
Page 254 Maintenance and Specifications Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is COLD DO NOT ADD above 10°C (50°F). Correct fluid level The transmission fluid should be checked at normal operating temperature 66°C-77°C (150°F-170°F) on a level surface.
Page 255 Maintenance and Specifications If an overfill occurs, excess fluid should be removed by a qualified technician. COLD DO NOT ADD An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents.
Page 256 Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Page 257 Maintenance and Specifications Changing the air filter element • 4.6L Engine 1. Loosen the clamp that secures the air filter element in place. 2. Carefully separate the two halves of the air filter housing. 3. Remove the air filter element from the open end of the air filter housing.
Page 258 Maintenance and Specifications • 5.4L Engine 1. Release two retainer clamps. 2. Pull air filter tray assembly out toward front of vehicle and lift air filter element up and out of housing. The air filter box needs to be free of any debris before installing a new air filter.
Page 259 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 260 Maintenance and Specifications The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Page 261 Maintenance and Specifications Increasing the inflation pressure beyond this pressure will not increase the tires load carrying capability. • kPa: Kilopascal, a metric unit of air pressure. • PSI: Pounds per square inch, a standard unit of air pressure. • B-pillar: The structural member at the side of the vehicle behind the front door.
Page 262 Maintenance and Specifications 3. 65: Indicates the aspect ratio which gives the tire’s ratio of height to width. 4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter.
Page 263 Maintenance and Specifications next two numbers or letters are the plant code where it was manufactured, the next two are the tire size code and the last four numbers represent the week and year the tire was built. For example, the numbers 317 mean the 31st week of 1997.
Page 264 Maintenance and Specifications The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information than those of “P” type tires;...
Page 265 You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge.
Page 266 Maintenance and Specifications Use the recommended cold inflation pressure for optimum tire performance and wear. Under-inflation or over-inflation may cause uneven treadwear patterns. Under-inflation is the most common cause of tire failures and may result in severe tire cracking, tread separation or blowout , with unexpected loss of vehicle control and increased risk of injury.
Page 267 Wheel misalignment in the front or the rear can cause uneven and rapid treadwear of your tires and should be corrected by a qualified technician at a Ford or Lincoln/Mercury dealer. Front wheel drive (FWD) vehicles, and those with an independent rear suspension require alignment of all four wheels.
Page 268 Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram)
Page 269 Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation.
Page 270 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 271 Maintenance and Specifications Tire explosions can cause death, personal injury or property damage. Do not allow anyone to stand near, directly ahead or behind the spinning tire. Never spin the tires in excess of the 35 mph (55 km/h) point indicated on the speedometer.
Page 272: Part Numbers
Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.
Page 273: Refill Capacities
If the label shows “REP” it uses oil filter number FL-820. If the label shows “Ford Windsor” it uses oil filter number FL-400. The correct oil filter must be used as previously described.
Page 274 Maintenance and Specifications Fluid Ford Part Application Capacity Name Fuel tank Reg. Cab 6.5’ 98.4L (26.0 gallons) box/SuperCab 5.5’ SuperCrew 113.6L (30 gallons) Reg. Cab 8’ 102.1L (27 gallons) box/SuperCab 6.5’ Standard box/SuperCab 8’ 135.1L (35.7 gallons) Optional Power Motorcraft...
Page 275 Maintenance and Specifications Fluid Ford Part Application Capacity Name Rear axle Motorcraft 8.8/9.75 inch axle 2.6L (5.5 pints) SAE 75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant Rear axle Motorcraft 10.25 inch axle 3.3L (6.9 pints) SAE 75W-90 Fuel...
Page 276 75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant and 118 ml (4 oz.) of FEHP Friction Modifier XL-7 or equivalent. Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark.
Page 277: Lubricant Specifications
Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford Item name or number specification equivalent Motorcraft SAE XY-75W90- — 75W-90 Fuel QFEHP Front axle Efficient High (4X4) Performance Synthetic Rear Axle Lubricant Motorcraft SAE XY-75W90– — 75W-90 Fuel QFEHP...
Page 278 Maintenance and Specifications Ford part Ford part Ford Item name or number specification equivalent Hinges, latches, Multi-Purpose XG-3 ESE-M1C171–A striker plates, Grease fuel filler door hinge and door check arm Motorcraft Motorcraft XL-1 none Lock cylinders penetrating and lock lubricant...
Page 279 Maintenance and Specifications Some transmission fluids may be labeled as dual usage, such as MERCON and MERCON V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON V type fluid.
Page 280 Maintenance and Specifications...
Page 281 Maintenance and Specifications Super Cab Vehicle Styleside 5.5’ Styleside/Flareside Styleside 8.0’ dimensions box mm (in) 6.5’ box mm (in) box mm (in) (1) Overall length 5536 (218.0) 5841 (230.0) 6313 (248.6) (2) Overall width 2005 (78.9) 2005 (78.9) 2005 (78.9) (3) Overall height 1854 (73.0) / 1854 (73.0) /...
Page 282 Maintenance and Specifications Super Crew Vehicle dimensions Styleside 5.5’ box mm (in) (1) Overall length 5689 (224) (2) Overall width 2005 (78.9) (3) Overall height 4x2/4x4 1867 (73.5) / 1918 (75.5) (4) Wheelbase 4x2/4x4 3515 (138) / 3523 (139) (5) Track - Front 1701 (67.0) (5) Track - Rear 1701 (67.0)
Page 283 Maintenance and Specifications...
Page 284 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
Page 285 Maintenance and Specifications 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block and transmission. Transmission/Transaxle code designations You can find a transmission/transaxle code on the vehicle certification label which is located on the door pillar.
Page 286 Maintenance and Specifications Code Transmission Description Automatic 4–speed overdrive (4R70W) Automatic 4–speed overdrive (4R44E) Automatic 4–speed overdrive (4R100) Automatic 5–speed overdrive (5R55E) Electric One speed electric Automatic 5–speed overdrive (5R44E) Automatic 5–speed overdrive (5R55S) Passenger car application: Code Transmission/Transaxle Description Front wheel drive manual transaxle 5–speed overdrive (MTX75) 5–speed overdrive (M5)
Page 287: Accessories
In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
Page 288 Accessories Splash guards Step bars Tonneau covers Truck caps Wheels Interior style Cell phone holders Consoles Electrochromatic compass/temperature interior mirrors Floor mats Interior trim kits Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets...
Page 289 Accessories Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label).
Page 290: Index
Index acid, treating emergencies ..234 jumping a disabled battery ..205 maintenance-free ....234 Accessory delay ......59 replacement, specifications ...272 Air bag supplemental servicing ........234 restraint system ....119–120 Bed extender ......80 and child safety seats ....122 description ......120 Brakes ........152 disposal ........124 anti-lock ........152 driver air bag ....120, 123 anti-lock brake system (ABS)
Page 291 Electronic message center ..70 Emergencies, roadside Cruise control jump-starting ......205 (see Speed control) ....61 Customer Assistance ....189 Emergency Flashers ....190 Ford accessories for your Emission control system ..250 vehicle ........226 Engine ........279 Ford Extended Service cleaning ........222 Plan ..........214 coolant ........236 Getting assistance outside fail-safe coolant ......240...
Page 292 Index Engine oil ........231 Fuses ........191–192 checking and adding ....231 dipstick ........231 filter, specifications ..233, 272 recommendations ....233 Garage Door Opener refill capacities ......273 (see Homelink wireless specifications ....277, 279 control system) ......66 Exhaust fumes ......151 Gas cap (see Fuel cap) ....244 Gas mileage (see Fuel economy) ....246 Fail safe cooling ......240...
Page 293 Index Homelink wireless control headlamps .........41 system ..........66 headlamps, flash to pass ..43 instrument panel, dimming ..43 Hood ..........228 interior lamps .....45–46 replacing bulbs ..46–47, 49–51 Lane change indicator (see Turn signal) ......45 Ignition .......147, 279 Lights, warning and indicator ..10 Infant seats anti-lock brakes (ABS) ..152 (see Safety seats) .....135...
Page 294 Index Parts (see Motorcraft parts) ..272 for children ......132 lap belt ........112 Passenger Occupant Occupant Classification Classification Sensor ....104 Sensor ........104 Power distribution box safety belt maintenance ..118 (see Fuses) .......192 warning light and Power door locks ......83 chime .......113–114 Power point .........56 Safety seats for children ..135 Power steering ......153...
Page 295 Index Steering wheel Transfer case controls ........64 fluid checking ......255 tilting .........53 Transmission ......154 brake-shift interlock (BSI) ........154–155 fluid, checking and adding Tailgate ........80 (automatic) ......253 Temperature control (see fluid, refill capacities ....273 Climate control) ......32 lubricant specifications ..277, 279 Turn signal ........45 Tilt steering wheel ......53 Tires ......199, 259–260...

Ford 2004 F150 Owner's Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Driving

Quick Links

Table of Contents

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Summary of Contents for Ford 2004 F150

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