Page 1 Table of Contents Table of Contents Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo AM/FM stereo cassette AM/FM stereo with CD AM/FM stereo cassette with CD CD changer Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control...
Page 2: Table Of Contents
Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance...
Page 4: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it.
Page 5 Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol.
Page 6 This information may be stored during regular operation or in a crash or near crash event. This stored information may be read out and used by: • Ford Motor Company. • service and repair facilities. • law enforcement or government agencies.
Page 7 Introduction Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF.
Page 8 For additional information, please contact the Truck Body Builders Advisory Service 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
Page 9 Introduction Notice to owners with vehicles equipped with Power Take Off (PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide;...
Page 10 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation Child Seat Lower Warning Anchor Child Seat Tether Brake System Anchor Brake Fluid -...
Page 11 Introduction Vehicle Symbol Glossary Power Windows Power Window Lockout Front/Rear Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid...
Page 12: Instrument Cluster
Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Standard instrument cluster Harley—Davidson instrument cluster Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Page 13 Instrument Cluster damage your catalytic converter. Drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced immediately. Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. Check fuel cap (if equipped): Illuminates when the fuel cap may not be properly installed.
Page 14 Instrument Cluster Anti-lock brake system: If the ABS light stays illuminated or continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated. Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced...
Page 15: Gauges
Instrument Cluster Anti-theft system (if equipped): Flashes when the Securilock Passive Anti-theft System has been activated. Door ajar: Illuminates when the ignition is in the ON position and any door is open. Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on.
Page 16 Instrument Cluster Speedometer: Indicates the current vehicle speed. Standard instrument cluster Harley—Davidson instrument cluster Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating.
Page 17 Instrument Cluster Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine. Battery voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is in the ON position.
Page 18 If the gauge is operating in the Yellow or Red area, stop the vehicle and verify the airflow is not restricted such as snow or debris blocking airflow through the grill. If the gauge continues to show high temperatures, see your Ford dealer. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt)
Page 19: Entertainment Systems
Entertainment Systems Entertainment Systems AM/FM STEREO (IF EQUIPPED) PUSH SEEK TONE TONE VOL TUNE AM/FM 1. Seek: Press to find the next strong station down/up the frequency band. 2. Tune: Press to manually change radio frequency down/up. 3. AM/FM: Press to choose a AM/FM frequency band in radio mode.
Page 20 Entertainment Systems 4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6.
Page 21: Am/Fm Stereo Cassette
Entertainment Systems AM/FM STEREO CASSETTE (IF EQUIPPED) 14 15 16 17 VOL - PUSH ON BASS TREB FADE TAPE SEEK SIDE 1 - 2 SCAN TUNE 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers.
Page 22 Entertainment Systems 4. Tape AMS: In tape mode, press TAPE and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection).
Page 23 Entertainment Systems 13. AM/FM: Press to choose a frequency band in radio mode. 14. Bass: Press decrease/increase the bass output. 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. 17. Cassette door: Insert a cassette into the cassette door. AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 14 15 16 17 18 VOL - PUSH ON...
Page 24 Entertainment Systems 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the front/rear speakers. 3. SCN (Scan): Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop.
Page 25 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.
Page 26 Entertainment Systems PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD (IF EQUIPPED) 1. Power/volume: Press to turn ON/OFF; turn to increase/decrease volume. 2. Scan: Press to hear a brief SCAN sampling of all listenable stations, tape selections or CD tracks. Press again to stop. 3.
Page 27 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 28 Entertainment Systems 9. Clock: Press to toggle between station mode and clock mode. Press and hold to set the clock. Press SEEK to decrease hours or SEEK to increase hours. Press TUNE to decrease minutes or TUNE to increase minutes. If your vehicle has a stand alone clock this control will not function.
Page 29 Entertainment Systems The Dolby noise reduction system is manufactured under license from Dolby Laboratories Licensing Corporation. Dolby and the double-D symbol are registered trademarks of Dolby Laboratories Licensing Corporation. 15. Side 1–2: Works in tape mode only. Press to play reverse side of the tape.
Page 30 Entertainment Systems 21. Seek: Press and release SEEK for previous/next strong station, selection or track. SEEK TUNE 22. AM/FM: Press to select AM/FM1/FM2 frequency band. PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 1. Seek: Press and release SEEK for previous/next strong station, or track of current disc.
Page 31 Entertainment Systems 3. Comp (Compression): In CD mode, press to adjust the soft and loud passages together for a more consistent listening level. Press the COMP control until COMP ON is displayed. 4. Mute: Press to MUTE playing media; press again return to playing media.
Page 32 Entertainment Systems Show TYPE: Displays the station’s call letters and format. Compression: Brings soft and loud CD passages together for a more consistent listening level. Setting the clock: Press MENU until SELECT HOUR or SELECT MINUTE is displayed. Use SEL to manually increase ( ) or decrease ) the hours/minutes.
Page 33: Cd Changer
Entertainment Systems 15. Shuffle: Press to play tracks in random order. Press SHUF to cycle through SHUF TRAC, SHUF DISC or SHUF OFF. 16. Scan: Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop. 17.
Page 34 Entertainment Systems 3. Turn the magazine (A) over. 4. Using the disc holder release knob (C), pull the disc holder (B) out of the magazine. Do not pull too hard on the disc holder as the disc holder may come completely out of the magazine.
Page 35 Entertainment Systems 3. Insert the loaded magazine into the CD changer with the arrow pointing toward the changer. To remove discs: 1. Slide the corresponding lever on the opposite side of the magazine window. The disc will partially eject. 2. Remove the disc. Radio power must be turned on to play the CDs in the changer.
Page 36 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 37: Climate Controls
Climate Controls Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle.
Page 38: Manual Heating And Air Conditioning
Climate Controls To aid in side window defogging/demisting in cold weather: 1. Select 2. Set the temperature control to full heat 3. Set the fan speed to HI 4. Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel.
Page 39 Climate Controls Operating tips • To reduce fog build up on the windshield during humid weather, place the air flow selector in the position. • To reduce humidity build up inside the vehicle: do not drive with the air flow selector in the OFF or MAX A/C position. •...
Page 40: Lights
Lights Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control.
Page 41 Lights Foglamp control (if equipped) The headlamp control also operates the foglamps. The foglamps can be turned on only when the headlamp control is in the position and the high beams are not turned on. In autolamp mode, the foglamps won’t be operational until lighting conditions warrant the activation of the headlamp/parklamp lighting.
Page 42 Lights High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation.
Page 43: Turn Signal Control
Lights AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. TURN SIGNAL CONTROL •...
Page 44: Bulb Replacement
Lights MAP LAMPS (IF EQUIPPED) With trip computer Without trip computer To turn on the map lamps, press the control next to each lamp. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently. Using the right bulbs Replacement bulbs are specified in the chart below.
Page 45 Lights Function Number of Trade number bulbs Headlamps (aerodynamic) 9007 Headlamps (sealed beam) H6054 Park/turn 3157 AK Sidemarker Tail/stop/turn/sidemarker 3157 K Backup 3156K High-mount stoplamp Foglamp 9145 License plate lamp Cargo lamp Roofmarker Rear fender clearance* Interior visor lamp (if equipped) Rear identification All replacement bulbs are clear in color except where noted.
Page 46 Lights Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. Install the new bulb(s) in reverse order.
Page 47 Lights Replacing front parking/turn signal bulbs 1. Make sure headlamp switch is in OFF position and open the hood. 2. Remove the two screws and carefully disengage parking lamp/turn signal assembly from the vehicle. 3. Disconnect the electrical connectors from the parking lamp/side marker assembly and remove.
Page 48 Lights 3. Rotate the bulb socket counterclockwise and remove from lamp assembly. 4. Pull the bulb straight out of the socket. Install the new bulb(s) in reverse order. Replacing brake/tail/backup lamp bulbs — F450/F550 only 1. Make sure the headlamp switch is in the OFF position.
Page 49 Lights Replacing roof marker bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Remove the screw and lens from the lamp assembly. 3. Pull the bulb straight out of the socket. Install the bulb(s) in reverse order. Replacing foglamp bulbs (if equipped) 1.
Page 50: Driver Controls
Driver Controls Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: •...
Page 51 Driver Controls TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control.
Page 52 Driver Controls Overdrive cancel (4–speed automatic transmission) (if equipped) To deactivate overdrive, press the transmission control switch (TCS) located on the gearshift. The OFF indicator light will illuminate on the gearshift. The transmission will operate in all gears except overdrive. Press the transmission control switch again to return to normal overdrive mode.
Page 53: Moon Roof
Driver Controls Install a garage door opener (if equipped) The storage compartment can be used to hold a variety of aftermarket garage door openers. To install your garage door opener: 1. Open the storage compartment door. 2. Remove the storage clip and stow it away.
Page 54 Driver Controls With trip computer Without trip computer Note: The moon roof will open to the “comfort” position first before opening all the way. The “comfort” position helps to alleviate rumbling wind noise which may happen in the vehicle with the roof fully opened. To open the moon roof: The moon roof is equipped with a one-touch open feature.
Page 55: Power Windows
Driver Controls When closing the moon roof, you should verify that it is free of obstructions and ensure that children and/or pets are not in the proximity of the moon roof opening. AUXILIARY POWER POINT Power outlets are designed for accessory plugs only.
Page 56: Mirrors
Driver Controls One touch down Allows the driver’s window to open fully without holding the control down. Press completely down on AUTO and release quickly. Press again to stop. Window lock (if equipped) The window lock feature allows only the driver to operate the power windows.
Page 57 Driver Controls Heated outside mirrors (if equipped) The main mirror glass is heated automatically to remove ice, mist and fog and activates when the vehicle is started. Note: The mirrors may be hot to the touch but will not burn. This is a normal condition.
Page 58 Driver Controls Clearance lamps (if equipped) Illuminates when the headlamps or parking lamps are switched on. This provides additional visibility of your vehicle to other drivers on the road. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror.
Page 59: Speed Control
Driver Controls POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever is in the P (Park) position. Press and hold the rocker control to adjust accelerator and brake pedal toward you or away from you.
Page 60 Driver Controls 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. 5. The indicator light on the instrument cluster will turn on. Note: • Vehicle speed may vary momentarily when driving up and down a steep hill.
Page 61 Driver Controls Reducing speed while using speed control There are two ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. You can also use the COAST control to operate the Tap-Down function.
Page 62 Driver Controls HOMELINK WIRELESS CONTROL SYSTEM WITH TRAVELNOTE (IF EQUIPPED) The HomeLink Wireless Control System, located on the driver’s visor, provides a convenient way to replace up to three hand-held transmitters with a single built-in device. This feature will learn the radio frequency codes of most current transmitters to operate garage doors, entry gate operators, security systems, entry door locks, and home or office lighting.
Page 63 Driver Controls 2. Position the end of your hand-held transmitter 2–8 cm (1–3 inches) away from the HomeLink button you wish to program (located on your visor) while keeping the red light in view. 3. Simultaneously press and hold both the HomeLink and hand-held transmitter button.
Page 64 Driver Controls Gate Operator & Canadian Programming During programming, your hand-held transmitter may automatically stop transmitting — PLAY not allowing enough time for HomeLink to accept the signal from the hand-held transmitter. After completing steps 1 and 2 outlined in the “Programming” section, replace step 3 with the following: Note: If programming a garage door opener or gate operator, it is advised to unplug the device during the “cycling”...
Page 65 Driver Controls Erasing HomeLink buttons To erase the three programmed buttons (individual buttons cannot be erased): PLAY • Press and hold the two outer HomeLink buttons until the red indicator light begins to flash-after 20 seconds. Release both buttons. Do not hold for longer that 30 seconds.
Page 66 Driver Controls 3. While a message is being recorded, the indicator light will be a solid red. 4. If the message exceeds the available memory space, two tones will sound, the indicator light will flash amber and recording will end. The indicator light will flash amber and an “error”...
Page 67 Driver Controls CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: • Utility compartment with cassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in the cupholder.
Page 68 Driver Controls The trip computer only operates with the ignition in the ON position. Trip computer features are as follows: Selectable features English/metric display Press this control to change the trip computer display between metric and English units. Mode control Each press of the MODE control will display a different feature as follows: Average fuel economy.
Page 69 Driver Controls 2. Press the E/M and MODE controls simultaneously. The display will illuminate the “AVG” indicator. While the indicator is lit, release both controls to reset the average fuel economy. Fuel range. This function estimates approximately how far you can drive with the fuel remaining in your tank under normal driving conditions.
Page 70 Driver Controls Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. The compass heading is displayed in average fuel economy modes, fuel range modes and temperature modes.
Page 71 Driver Controls Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1.
Page 72 Driver Controls TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock.
Page 73: Locks And Security
Locks and Security Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency.
Page 74 Locks and Security Childproof door locks • When these locks are set, the rear doors cannot be opened from the inside. • The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door.
Page 75 Locks and Security Your vehicle is equipped with a remote entry system which allows you to: • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting.
Page 76 (if equipped). This feature is initially deactivated, but may be activated by taking your vehicle to an authorized Ford dealer. Sounding a panic alarm Press to activate the alarm. Press again or turn the ignition to ACC or ON to deactivate.
Page 77 Locks and Security 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. 4. Insert the new battery. Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery.
Page 78 Locks and Security To program the keyless entry keypads remote entry transmitters yourself: 1. Ensure the vehicle is electronically unlocked. 2. Put the key in the ignition. 3. Turn the key from the 2 (LOCK) position to 3 (OFF). 4. Cycle eight times rapidly (within 10 seconds) between the 3 (OFF) position and 4 (ON).
Page 79 Locks and Security • after 25 seconds of illumination. The dome lamp control (if equipped) must not be set to the OFF position for the illuminated entry system to operate. The inside lights will not turn off if: • they have been turned on with the dimmer control, or •...
Page 80 Locks and Security 4. Press the power door unlock control three times. 5. Turn the ignition back to ON. The horn will chirp. 6. Press the unlock control, then press the lock control. The horn will chirp once if autolock was deactivated or twice (one short and one long chirp) if autolock was activated.
Page 81 Locks and Security Tips: • Do not set a code that uses five of the same number. • Do not use five numbers in sequential order. • The factory set code will work even if you have set your own personal code.
Page 82 Locks and Security Replacing the batteries The keyless entry keypad uses one coin-type three-volt lithium battery (Service Part Number 3L2W-19G545–A). This replacement battery is only available through your authorized dealer. To replace the battery: 1. Use the largest flathead screwdriver that will insert into the slot on the right side of the keypad.
Page 83 Locks and Security Replacing lost/damaged remote keyless entry keypad If a keyless entry keypad has been lost or damaged, or you would like to buy an additional keyless entry keypad, you can either reprogram them yourself, or take all keyless entry keypads and remote entry transmitters to your authorized dealer for reprogramming.
Page 84: Seating And Safety Restraints
Seating and Safety Restraints Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.
Page 85 Seating and Safety Restraints 40/20/40 split bench seat (if equipped) • Lift the track release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the handle on the side of the seat up to recline the seat. •...
Page 86 Seating and Safety Restraints To gain access to the storage compartment in your armrest, lift the latch to open the lid. The lid cannot be opened in the upright position. Captain’s chair (if equipped) • Lift the bar to move the seat forward or rearward.
Page 87 Seating and Safety Restraints Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Your vehicle will only be equipped with one of the two controls shown. Press to raise or lower the front portion of the seat cushion.
Page 88 Seating and Safety Restraints • Type A Press the control to move the seat forward, backward, up or down. • Type B Press the control to move the seat forward or backward. Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle.
Page 89 Seating and Safety Restraints HEAD RESTRAINTS The purpose of these head restraints is to help limit head motion in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as close to that position as possible.
Page 90 Seating and Safety Restraints 2. Pull up on the lever located on the side of the seat cushion to rotate the cushion up until it locks into a vertical storage position, gaining access to the grocery hook located on the underside of the driver-side seat cushion (maximum load of 25 lbs).
Page 91: Safety Restraints
Seating and Safety Restraints To gain access to the 60/40 load floor, store the cushion in the upright locked position. Pull up on the straps located at the sides of the load floor, and rotate forward until resting on the carpet. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap...
Page 92 Seating and Safety Restraints Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair. 1) Use the shoulder belt on the outside shoulder only.
Page 93 Seating and Safety Restraints The front outboard and rear outboard safety restraints in the vehicle are combination lap and shoulder belts. The front outboard passenger and rear seat outboard safety belts have two types of locking modes described below: Vehicle sensitive mode This is the normal retractor mode, which allows free shoulder belt length adjustment to your movements and locking in response to vehicle movement.
Page 94 Seating and Safety Restraints How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is pulled out. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
Page 95 Seating and Safety Restraints BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions.
Page 96 Seating and Safety Restraints In the event of a collision, the colored label (REPLACE BELT) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the label is visible, the safety belt must be replaced.
Page 97 Seating and Safety Restraints The driver and front outboard passenger safety belt system (including retractors, buckles and height adjusters) must be replaced if the vehicle is involved in a collision that results in the activation of the safety belt pretensioners. Refer to the Safety belt maintenance section in this chapter.
Page 98 Seating and Safety Restraints Position the safety belt height adjusters so that the belt rests across the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the...
Page 99 Seating and Safety Restraints • 2nd row center seating position (if equipped) The lap belt will not adjust automatically. To fasten, grasp the tongue, and with a continuous motion, pull out enough webbing to buckle the tongue into the correct buckle. If you did not pull out enough webbing to reach the buckle, allow the tongue to retract fully before trying to pull it out again.
Page 100 Seating and Safety Restraints If... Then... The driver’s safety belt is not The BeltMinder feature is activated - buckled before the vehicle has the safety belt warning light reached at least 5 km/h (3 illuminates and the warning chime mph) and 1-2 minutes have sounds for 6 seconds every 30 elapsed since the ignition seconds, repeating for approximately...
Page 101 Seating and Safety Restraints Reasons given... Consider... “I was in a hurry” Prime time for an accident. BeltMinder reminds us to take a few seconds to buckle up. “Safety belts don’t work” Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks.
Page 102 Seating and Safety Restraints Deactivating/activating the BeltMinder feature Read steps 1 - 9 thoroughly before proceeding with the deactivation/activation programming procedure. The BeltMinder feature can be deactivated/activated by performing the following procedure: Before following the procedure, ensure that the following conditions are met: •...
Page 103 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Page 104: Air Bags
Seating and Safety Restraints Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the...
Page 105 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
Page 106 Seating and Safety Restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Failure to follow these instructions may increase the risk of injury in a collision. An infant in a rear-facing seat faces a high risk of serious or fatal injuries from a deploying passenger air bag.
Page 107 Seating and Safety Restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the...
Page 108 Seating and Safety Restraints The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system wiring (including the impact sensors), the system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors. Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system.
Page 109 If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch.
Page 110 If the OFF light is illuminated when the passenger air bag switch is in the ON position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. The passenger side air bag should always be ON (the air bag OFF light...
Page 111 Seating and Safety Restraints Read all air bag Warning labels in the vehicle as well as the other important air bag instructions and Warnings in this Owner’s Guide. NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: •...
Page 112 Seating and Safety Restraints Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear-facing infant seat;...
Page 113: Child Restraints
Seating and Safety Restraints SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important child restraint precautions You are required by law to use safety restraints for children in the U.S.
Page 114 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 115 Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top...
Page 116 Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child.
Page 117 36 kg (80 pounds) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with a tether anchor.
Page 118 Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat. Child seats should NEVER be placed in the front seats, unless the passenger air bag switch is turned off, See Passenger air bag on/off switch.
Page 119 Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until...
Page 120 Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt.
Page 121 Seating and Safety Restraints The SuperCab rear seat has three straps behind the top of the seat back that function as both routing loops for the tether straps and anchor loops. The tether strap anchors in your vehicle are in the following positions (shown from top view): Attach the tether strap only to the appropriate tether anchor as shown.
Page 122 Seating and Safety Restraints 4. You may need to pull the seatback forward to access the tether anchors. Make sure the seat is locked in the upright position before installing the child seat. Refer to the Folding down the rear seats section in this chapter for information on how to operate the rear seats.
Page 123 Seating and Safety Restraints Tether strap attachment rear SuperCab only There are three loops of webbing just above the back of the rear seat (along the bottom edge of the rear window) in the SuperCab. These loops are to be used as both routing loops and anchor loops for up to three child safety seat tether straps.
Page 124: Driving
Driving Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicles equipped with a manual transmission, you must depress the ignition release lever to release the...
Page 125 Driving Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover.
Page 126 Driving If starting a vehicle with an automatic transmission: 1. Make sure the parking brake is set. 2. Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set.
Page 127 Driving • Turn the key to 4 (ON) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate.
Page 128: Brakes
Driving Using the engine block heater (if equipped) Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23° C (-10° F) or below. For best results, plug the heater in at least three hours before starting the vehicle.
Page 129 Driving Four-wheel anti-lock brake system (ABS) Your vehicle is equipped with an Anti-lock Braking System (ABS). This system helps you maintain steering control during emergency stops by keeping the brakes from locking. Noise from the ABS pump motor and brake pedal pulsation may be observed during ABS braking; this is normal and should be no reason for concern.
Page 130 Driving The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated until the parking brake is released. Pull the right side of the release lever to release the parking brake; the release lever pulls at an angle toward the driver’s door. To prevent the pedal from releasing too quickly, place your left foot on the parking brake pedal, then pull the release...
Page 131 Driving If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually, but it takes more effort. If the steering wanders or pulls, check for: • an improperly inflated tire • uneven tire wear •...
Page 132: Transmission Operation
Driving Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed.
Page 133 Driving If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Understanding the gearshift positions of the 4–speed automatic transmission (if equipped-gasoline engines only) P (Park) This position locks the transmission and prevents the rear wheels from turning.
Page 134 Driving (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. (Overdrive) can be deactivated by pressing the transmission control OVERDRIVE switch on the end of the gearshift lever. This transmission control indicator light (TCIL) will illuminate on the OVERDRIVE end of the gearshift.
Page 135 Driving 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Will not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds. Forced downshifts • Allowed in (Overdrive) or Drive. •...
Page 136 Driving P (Park) This position locks the transmission and prevents the rear wheels from turning. To put your vehicle in gear: • Start the engine • Depress the brake pedal • Move the gearshift lever into the desired gear To put your vehicle in P (Park): •...
Page 137 Driving To activate Tow/Haul, press the button on the end of the gearshift lever. • Gearshift lever type A • Gearshift lever type B The TOW HAUL indicator light will illuminate in either the instrument cluster or on the gearshift lever, depending on how your vehicle is equipped.
Page 138 Driving Used for improved traction on slippery roads. Selecting 3 (Third) provides engine braking. 2 (Second) Use 2 (Second) to start-up on slippery roads or to provide additional engine braking on downgrades. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. •...
Page 139 Driving To start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor, then put the gearshift lever in the neutral position. 3. Start the engine, then press the brake pedal and release the parking brake.
Page 140 Driving Maximum downshift speeds 6-speed transmission Shift from: Transfer case position (if equipped) 2H or 4H 72 km/h (45 mph) 26 km/h (16 mph) (Overdrive) - 56 km/h (35 mph) 19 km/h (12 mph) 32 km/h (20 mph) 13 km/h (8 mph) 8 km/h (5 mph) 3 km/h (2 mph) 1-LO...
Page 141 Driving Removing the key Turn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key. REVERSE SENSING SYSTEM (IF EQUIPPED) The Reverse Sensing System (RSS) sounds a tone to warn the driver of obstacles near the rear bumper when the R (Reverse) is selected and the vehicle is moving at speeds less than 5 km/h (3 mph).
Page 142 Driving The RSS detects obstacles up to 2 meters (6 ft.) from the rear bumper with a decreased coverage area at the outer corners of the bumper, (refer to the figures for approximate zone coverage areas). As you move closer to the obstacle, the rate of the tone increases.
Page 143 Driving FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this type of vehicle, see Preparing to drive your vehicle in this chapter. When four–wheel drive (4WD) is engaged, power is supplied to all four wheels through a transfer case. 4WD can be selected when additional driving power is desired.
Page 144 4WD system indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Ford dealer as soon as possible. • 4x4 - momentarily illuminates after the engine is started.
Page 145 Driving Using a manual 4WD system (if equipped) Note: Some noise may be heard as the 4WD system shifts or engages. This is normal. 2H (2WD High) – For general on-road driving. Sends power to the rear wheels only. 4H (4WD High) – For winter and off-road conditions. Sends power to front and rear wheels.
Page 146 Driving Shifting from 4H (4WD High) to 2H (2WD High) Move the transfer case lever to 2H (2WD High) at a stop or any forward speed up to 88 km/h (55 mph). With the vehicle at complete stop, disengage the locking hubs (optional) by rotating the hub lock control from LOCK to FREE.
Page 147 Driving 4. Move the transfer case shift lever through N (Neutral) directly to 4H (4WD High) or 2H (2WD High). 5. If the transfer case will not disengage from 4L (4WD Low), drive the vehicle above 8 km/h (5 mph), then repeat steps 1 through 6.
Page 148 Driving 4H (4WD High) – For winter and off-road conditions. Sends power to front and rear wheels. 4L (4WD Low)– For low-speed off-road applications that require extra power such as steep grades, deep sand or pulling a boat out of the water. Sends power to front and rear wheels.
Page 149 Driving 4. Move the 4WD control to the 4x4 LOW position. 5. Hold the shift conditions until the LOW RANGE indicator light illuminates. 6. If the LOW RANGE indicator light does not illuminate within 15 seconds, drive the vehicle above 8 km/h (5 mph), then repeat steps 1 through 5 before reporting any shift concerns to your dealer.
Page 150 Driving Maintain steering wheel control at all times, especially in rough terrain. Since sudden changes in terrain can result in abrupt steering wheel motion, make sure you grip the steering wheel from the outside. Do not grip the spokes. Drive cautiously to avoid vehicle damage from concealed objects such as rocks and stumps.
Page 151 Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Page 152 Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Page 153 Driving Power is supplied to all four wheels through a transfer case. On 4WD vehicles, the transfer case allows you to select 4WD when necessary. Information on transfer case operation and shifting procedures can be found in the Driving chapter. Information on transfer case maintenance can be found in the Maintenance and specifications chapter.
Page 154 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
Page 155 Driving When climbing a steep slope or hill, start in a lower gear rather than downshifting to a lower gear from a higher gear once the ascent has started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over.
Page 156 If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor...
Page 157 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
Page 158 Also, the transmission upshift and downshift schedules will be reduced by about 15% and may result in a firmer shift feel during PTO mobile applications. A more complete description of PTO operation is discussed in the Ford Truck Body Builders Layout Book, found at www.fleet.ford.com/truckbbas.
Page 159: Vehicle Loading
Driving Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes. Driving through deep water where the transmission vent tube is submerged may allow water into the transmission and cause internal transmission damage.
Page 160 Driving Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. Note: For trailer towing information refer to Trailer Towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership.
Page 161 Driving GCW (Gross Combined Weight) – is the weight of the loaded vehicle (GVW) plus the weight of the fully loaded trailer. GCWR (Gross Combined Weight Rating) – is the maximum allowable weight of the vehicle and the loaded trailer – including all cargo and passengers –...
Page 162: Trailer Towing
Driving Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and/or personal injury. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter.
Page 163 Driving Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully prior to and after any towing operation. The following trailer towing charts apply to vehicles equipped with gasoline engines;...
Page 164 Driving F-250 Regular Cab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3537 (7800) 5.4L 4.10 6804 (15000) 4217 (9300) 6.8L 3.73 7711 (17000) 5079 (11200) 6.8L 4.30...
Page 165 Driving F-250 SuperCab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3356 (7400) 5.4L 4.10 6804 (15000) 4036 (8900) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L 4.30 9072 (20000)
Page 166 Driving F-250 SuperCab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3221 (7100) 5.4L 4.10 6804 (15000) 3901 (8600) 6.8L 3.73 7711 (17000) 4763 (10500) 6.8L 4.30 9072 (20000)
Page 167 Driving F-250 Crew Cab Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3083 (6800) 5.4L 4.10 6804 (15000) 3764 (8300) 6.8L 3.73 7484 (16500) 4400 (9700) 6.8L 4.30...
Page 168 Driving F-350 Regular Cab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3537 (7800) 5.4L 4.10 6804 (15000) 4218 (9300) 6.8L 3.73 7711 (17000) 5080 (11200)
Page 169 Driving F-350 Regular Cab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3401 (7500) 5.4L 4.10 6804 (15000) 4081 (9000) 6.8L 3.73 7484 (16500) 4672 (10300)
Page 170 Driving F-350 SuperCab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3356 (7400) 5.4L 4.10 6804 (15000) 4126 (8900) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L...
Page 171 Driving F-350 SuperCab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3221 (7100) 5.4L 4.10 6804 (15000) 3901 (8600) 6.8L 3.73 7711 (17000) 4716 (10400) 6.8L...
Page 172 Driving F-350 SuperCab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73 7711 (17000) 4763 (10500) 6.8L...
Page 173 Driving F-350 SuperCab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3083 (6800) 5.4L 4.10 6804 (15000) 3764 (8300) 6.8L 3.73 7711 (17000) 4580 (10100) 6.8L...
Page 174 Driving F-350 Crew Cab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3265 (7200) 5.4L 4.10 6804 (15000) 3945 (8700) 6.8L 3.73 7711 (17000) 4808 (10600)
Page 175 Driving F-350 Crew Cab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 6.8L 3.73 7484 (16500) 4445 (9800) 6.8L 4.30 9072 (20000) 6033 (13300) (without fifth wheel, with optional...
Page 176 Driving F-350 Crew Cab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with manual transmission 6.8L 3.73 7484 (16500) 4263 (9400) 6.8L 4.30 9072 (20000) 5850 (12900) (without fifth wheel, with optional...
Page 177 Driving F-350 Regular Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73...
Page 178 Driving F-350 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3175 (7000) 5.4L 4.10 6804 (15000) 3856 (8500) 6.8L 3.73...
Page 179 Driving F-350 SuperCab Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 2903 (6400) 5.4L 4.10 6804 (15000) 3583 (7900) 6.8L 3.73...
Page 180 Driving F-350 Crew Cab Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3039 (6700) 5.4L 4.10 6804 (15000) 3719 (8200) 6.8L 3.73...
Page 181 Driving F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x4 with manual transmission 6.8L 3.73 7484 (16500) 3946 (8700) 6.8L 4.30 9072 (20000) 5534 (12200) 4x4 with automatic transmission 6.8L...
Page 182 Driving F-450 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with manual transmission 6.8L 9979 (22000) 6441 (14200) 4x2 with automatic transmission 6.8L 4.88 10886 (24000) 7348 (16200)
Page 183 Driving F-550 Regular Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio kg (lbs.) trailer weight - kg (lbs.) 4x2 with automatic transmission 6.8L 4.88 10886 (24000) 7484 (16500) 6.8L 5.38 11793 (26000) 8391 (18500) 4x4 with automatic transmission 6.8L...
Page 184 Driving Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to the axle.
Page 185 Driving Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR.
Page 186 Driving • Your vehicle may be equipped with a temporary or conventional spare tire. If the spare tire is different in size (diameter and/or width), tread type (All-Season or All-Terrain) or is from a different manufacturer other than the road tires on your vehicle, your spare tire is considered “temporary”.
Page 187 (with the exception of moving it as a disabled vehicle off the road out of traffic). SNOWPLOWING Ford recommends that the Super Duty F-Series used for snow removal include the Snow Plow Package Option. This option is available on 4x4 only, and includes the following upgrades: •...
Page 188 • The Total Accessory Reserve Capacity (TARC) is shown on the lower right side of the vehicle’s Safety Certification Label. This applies to Ford-completed vehicles of 10,000 lb. GVWR or less. This is the weight of permanently-attached auxiliary equipment, such as snowplow frame-mounting hardware, that can be added to the vehicle and satisfy Ford compliance certification to FMVSS.
Page 189 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may effect the performance of the air bag sensors increasing the risk of injury.
Page 190 Driving • If the vehicle is stuck, shift the transmission in a steady motion between forward and reverse gears. Do not rock the vehicle for more than a few minutes. The transmission and tires may be damaged or the engine can overheat. Do not rock the vehicle if the engine is not at normal operating temperature.
Page 191: Roadside Emergencies
Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: •...
Page 192: Fuel Pump Shut-Off Switch
1–800–241–3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673;...
Page 193: Fuses And Relays
Roadside Emergencies This switch is located in the front passenger’s footwell, by the kick panel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button.
Page 194 Roadside Emergencies Standard fuse amperage rating and color COLOR Cartridge Fuse Mini Standard Maxi Fuse link maxi rating fuses fuses fuses cartridge fuses Grey Grey — — — Violet Violet — — — Pink Pink — — — — — —...
Page 195 Roadside Emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 15A* Adjustable pedals — Not used — Not used 20A* Power point - instrument panel...
Page 196 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 10A* A/C clutch 20A* Radio (main) 20A* Cigar lighter / OBD II Power mirrors/switches 15A* Daytime running lamps (DRL) — Not used — Not used 15A* Exterior lamps 20A* Turn lamps/Brake on-off switch (high)
Page 197 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 15A* Clutch interlock switch (manual transmissions only), Transmission range sensor (automatic transmissions only) then to starter relay coil (all transmissions), 4x4 Radio (start) 15A* Front wiper 10A* Brake on-off switch 10A* Instrument cluster 10A*...
Page 198 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description — Not used 30A** Heated seats 50A** Ignition switch 30A** 4WD/Shift on the fly 30A** Left-hand power seats 30A** Starter motor 30A** Right-hand power seats 20A** Trailer tow battery charge 30A** Ignition switch 30A CB***...
Page 199 Roadside Emergencies • slowly move to a safe place on the side of the road. The use of tire sealants may damage your tires. Spare tire information Your vehicle may be equipped with a spare tire that can be used as either a spare or a regular tire.
Page 200 Roadside Emergencies Removing the spare tire (with spare tire carrier only) 1. The following tools are required to remove the spare tire: • one handle extension and one typical extension. To assemble, align button with hole and slide parts together. To disconnect, depress button and pull apart.
Page 201 Roadside Emergencies 3. Fully insert the jack handle through the bumper hole and into the guide tube. The key and lock will engage with a slight push and counterclockwise turn. Some resistance will be felt when turning the jack handle assembly. 4.
Page 202 Roadside Emergencies 3. Remove the jack, jack handle, lug wrench and spare tire from the stowage locations. 4. Use the tip of the lug wrench to remove any wheel trim. 5. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground.
Page 203 Roadside Emergencies • Front (4x2) • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area next to the differential housing. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 204 Roadside Emergencies • Rear Never use the front or rear differential as a jacking point. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack.
Page 205 Roadside Emergencies The following steps apply to F350 Chassis Cab F450/F550 only: 12. Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle. Make sure the valve is closed by turning it clockwise.
Page 206 Roadside Emergencies • Front passenger side (4x4) • Rear 14. Insert the jack handle into the pump linkage. 15. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground. Hydraulic jacks are equipped with a pressure release valve that prevents lifting loads which exceed the jack’s rated capacity.
Page 207 Roadside Emergencies The following steps apply to all vehicles: 19. Remove the jack and fully tighten the lug nuts in the order shown. 20. Stow the flat tire. Refer to Stowing the spare tire if the vehicle is equipped with a spare tire carrier.
Page 208 200-225 150-165 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
Page 209: Jump Starting
Roadside Emergencies When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion, resulting in loss of control.
Page 210 Roadside Emergencies Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Page 211 Roadside Emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
Page 212 Roadside Emergencies Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables.
Page 213 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 214: Wrecker Towing
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingbelt with T-hooks.
Page 215 If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle.
Page 216: Customer Assistance
Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 217 If you still have a complaint involving a warranty dispute, you may wish to contact the Dispute Settlement Board (U.S.). In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states.
Page 218 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
Page 219 Customer Assistance The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
Page 220 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 221 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 222 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 223 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.2(d) requires that, if a manufacturer...
Page 224: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
Page 225: Cleaning
Cleaning Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 226 Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips.
Page 227 Cleaning • Cover the highlighted areas to prevent water damage when cleaning the engine. • 5.4L V8/6.8L V10 gasoline engines PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). •...
Page 228 Cleaning INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection.
Page 229 Cleaning LEATHER SEATS (IF EQUIPPED, EXCEPT FOR THE KING RANCH F–250 AND F–350 CREWCAB) Your leather seating surfaces have a clear, protective coating over the leather. For King Ranch F-250 and F-350 CrewCab leather seats, refer to separate section in this chapter. •...
Page 230 FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 231 Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A)
Page 232: Maintenance And Specifications
Maintenance and Specifications Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
Page 233 Maintenance and Specifications Working with the engine on • Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral).
Page 234: Engine Compartment
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3.
Page 235: Engine Oil
In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 236 Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable.
Page 237 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 238: Battery
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules.
Page 239 Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners.
Page 240 Maintenance and Specifications • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. RECYCLE ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the scheduled maintenance guide.
Page 241 Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. COLD FILL RANGE • The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant reservoir (depending upon application).
Page 242 If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (VC-7–B in Oregon), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 243 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 244 Maintenance and Specifications Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter. Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • It may be necessary to increase the coolant concentration above 50%.
Page 245 Maintenance and Specifications How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. • The symbol will illuminate. • The Service Engine Soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation.
Page 246 Maintenance and Specifications 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank.
Page 247 Maintenance and Specifications • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. •...
Page 248 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 249 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
Page 250 Maintenance and Specifications If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. •...
Page 251 Maintenance and Specifications For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, an error in the reading will result if the engine is left running. • Use the same filling rate setting (low — medium — high) each time the tank is filled.
Page 252 Maintenance and Specifications Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy. • Idling for long periods of time (greater than one minute) may waste fuel.
Page 253 Maintenance and Specifications • Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 12–16 km (8–10 miles) of driving.
Page 254 Maintenance and Specifications If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 255 Maintenance and Specifications 3. The fuel cap may not have been securely tightened. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the Check Engine/Service Engine Soon light should turn off.
Page 256 Maintenance and Specifications CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° –...
Page 257 Check the clutch fluid level. Refer to the scheduled maintenance guide for the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
Page 258 Maintenance and Specifications TRANSMISSION FLUID Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage.
Page 259 Maintenance and Specifications Correct fluid level The transmission fluid should be checked at normal operating temperature 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20 miles) of driving. You can check the fluid without driving if the ambient temperature is above 10°C (50°F).
Page 260 Maintenance and Specifications If an overfill occurs, excess fluid should be removed by a qualified technician. COLD DO NOT ADD An overfill condition of transmission fluid may cause shift and/or engagement DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK concerns and/or possible damage.
Page 261 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt)
Page 262 Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Page 263: Air Filter(S)
Maintenance and Specifications AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
Page 264 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 265 Maintenance and Specifications Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Page 266 Maintenance and Specifications • B-pillar: The structural member at the side of the vehicle behind the front door. • Bead area of the tire: Area of the tire next to the rim. • Sidewall of the tire: Area between the bead area and the tread. •...
Page 267 Maintenance and Specifications 4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter. 6. 95: Indicates the tire’s load index. It is an index that relates to how much weight a tire can carry.
Page 268 Maintenance and Specifications 9. U.S. DOT Tire Identification Number (TIN): This begins with the letters “DOT” and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code where it was manufactured, the next two are the tire size code and the last four numbers represent the week and year the tire was built.
Page 269 Maintenance and Specifications 13. Maximum Permissible Inflation Pressure: Tire manufactures maximum permissible pressure and/or the pressure at which the maximum load can be carried by the tire. This pressure is normally higher than the manufacturer’s recommended cold inflation pressure which can be found on either the tire label or certification label which is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door.
Page 270 Maintenance and Specifications Information on “T” type tires T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different than this example. 1. T: Indicates a type of tire, designated by the Tire and Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light...
Page 271 Maintenance and Specifications Use the recommended cold inflation pressure for optimum tire performance and wear. Under-inflation or over-inflation may cause uneven treadwear patterns. Under-inflation is the most common cause of tire failures and may result in severe tire cracking, tread separation or blowout , with unexpected loss of vehicle control and increased risk of injury.
Page 272 Maintenance and Specifications 6. Visually inspect the tires to make sure there are no nails or other objects embedded that could poke a hole in the tire and cause an air leak. 7. Check the sidewalls to make sure there are no gouges, cuts, bulges or other irregularities.
Page 273 Maintenance and Specifications Tire and wheel alignment A bad jolt from hitting a curb or pothole can cause the front end of your vehicle to become misaligned or damage to your tires. If your vehicle seems to pull to one side, vibrate or shake when you’re driving, the wheels may be out of alignment.
Page 274 Maintenance and Specifications • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) • DRW – Six tire rotation If your vehicle is equipped with dual rear wheels it is recommended that front and rear tires (in pairs) be rotated only side to side, with the rear tires maintaining original vehicle position.
Page 275 Maintenance and Specifications Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a reputable repair facility to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation. Tire wear Measure and inspect the tire tread on all your tires periodically.
Page 276 Maintenance and Specifications Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If you vehicle is stuck in snow, mud, sand, etc., do not rapidly spin the tires;...
Page 277: Part Numbers
Maintenance and Specifications The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains. If you need to use chains, it is recommended that steel wheels (of the same size and specifications) be used, as chains may chip aluminum wheels.
Page 278: Refill Capacities
Maintenance and Specifications REFILL CAPACITIES Ford Part Fluid Application Capacity Name Front axle Hypoid Gear Oil F-250/350 2.7L (5.8 pints) SAE 90 (Dana 60 axle) F-350/450/550 2.7L (5.8 pints) (Dana 60 axle) Rear axle Motorcraft SAE F-250 /350 3.3L (6.9 pints) 75W-140 (10.50 inch...
Page 279 Maintenance and Specifications Ford Part Fluid Application Capacity Name Engine oil Refer to your 6.0L Diesel Supplement (includes filter change)-Diesel engine Fuel tank Mid-ship tank 71.9L (19.0 (optional on gallons) Chassis Cab) Right side 87.1L (23.0 saddle mounted gallons) tank (optional...
Page 280 Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark. 2004 F250/350/450/550 (f23)
Page 281: Lubricant Specifications
Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford Item name or number specification equivalent High E8TZ-19590–A ESA-M1C198–A Temperature Spindle bearing 4X4 Front Axle and Wheel Bearing Grease Front axle Hypoid Gear Oil C6AZ-19580–E ESW-M2C105–A (4X4) SAE 90 Motorcraft SAE XY-75W140–QL...
Page 282 Maintenance and Specifications Ford part Ford part Ford Item name or number specification equivalent Motorcraft SAE XO-5W20-QSP WSS-M2C153-H 5W-20 Premium (US) and API Synthetic Blend CXO-5W20–LSP12 Certification Motor Oil (US) (Canada) Mark Engine oil Motorcraft SAE 5W-20 Super Premium Motor...
Page 283 Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water.
Page 284 Maintenance and Specifications ENGINE DATA Engine 5.4L V8 engine 6.8L V10 engine Cubic inches Required fuel 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 1.3-1.4 mm 1.3-1.4 mm Spark plug gap (0.052-0.056 inch) (0.052-0.056 inch) Ignition system Coil on plug Coil on plug Compression ratio 9.0:1...
Page 285 Maintenance and Specifications F250-Crew Cab Dimension Body style Crew Cab Crew Cab Crew Cab Crew Cab 4x2/ Short 4x4/ Short 4x2/ Long 4x4/ Long (1) Overall 1960 mm 2027 mm 1957 mm 2022 mm height (77.2 in) (79.8 in) (77.0 in) (76.6 in) (2) Track 1736 mm...
Page 286 Maintenance and Specifications F350–except Crew Cab Dimension Body style Chassis Chassis Regular Super Cab Cab — Cab — Cab Style Style Side Regular Super Cab Side (1) Overall 1924 mm 1928-2029 1938 mm 1952 mm height (75.7 in) mm (75.9- (76.3 in) (76.8 in) 1912 mm...
Page 287 Maintenance and Specifications Dimension Body style Chassis Chassis Regular Super Cab Cab — Cab — Cab Style Style Side Regular Super Cab Side (5) Overall 5744 mm 6278 mm 5767 mm 5889 mm length (226.1 (247.2 in) (227 in) (231.9 in) a,b,c,d 6300 mm 6354 (250.2...
Page 288 Maintenance and Specifications Body style Dimension Crew chassis Crew cab-short Crew cab — long box (3) Overall 2031 mm 2031 mm 2031 mm width (79.9 in) (79.9 in) (79.9 in) 2380 mm 2426 mm 2426 mm (93.7 in) (95.5 in) (95.5 in) 2405 mm (94.7 in)
Page 289 Maintenance and Specifications Dimension Body style Regular Regular Super Cab Crew Cab Chassis Chassis Chassis 4x2 Chassis 4x4 4x2/4x4 4x2/4x4 3576 mm 3576 mm 4110 mm 4475 mm Wheelbase (140.8 in) (140.8 in) (161.8 in) (176.2 in) 4186 mm 4186 mm 5085 (200.2 (164.8 in) (164.8 in)
Page 290 Maintenance and Specifications F550 Dimension Body style Regular Regular Crew Cab Crew Cab Chassis Chassis Chassis Chassis Cab 4x2 Cab 4x4 Cab 4x2 Cab 4x4 (1) Overall 2076 mm 2075 mm 2067 mm 2066 mm height (81.7 in) (81.7 in) (81.4 in) (81.3 in) 2068 mm...
Page 291 Maintenance and Specifications Dimension Body style Regular Regular Crew Cab Crew Cab Chassis Chassis Chassis Chassis Cab 4x2 Cab 4x4 Cab 4x2 Cab 4x4 (5) Overall 5744 mm 5744 mm 6644 mm 6644 mm length (226.1 in) (226.1 in) (261.6 in) (261.6 in) 6353 mm 6353 mm...
Page 292 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
Page 293 Maintenance and Specifications Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side XXXXXXXXXXXXXXXXX instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) 1.
Page 294 Maintenance and Specifications Transmission/Transaxle code designations You can find a transmission/transaxle code on the vehicle certification label which is located on the door pillar. The following table tells you which transmission or transaxle each code represents. Truck application: Code Transmission Description Manual transmission Manual 5–speed overdrive (Mazda R2) Manual 5–speed overdrive (Close ratio)
Page 295 Maintenance and Specifications Passenger car application: Code Transmission/Transaxle Description Front wheel drive manual transaxle 5–speed overdrive (MTX75) 5–speed overdrive (M5) Front wheel drive automatic transaxle 4–speed overdrive (4FE) 3–speed (Mazda) 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5) Rear wheel drive automatic transmission...
Page 296: Accessories
In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
Page 297 Accessories Step bars Tonneau covers Truck caps Wheels Interior style Cell phone holders Consoles Electrochromatic compass/temperature interior mirrors Floor mats Interior trim kits Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems...
Page 298 Accessories Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: •...
Page 299: Index
Index Index jumping a disabled battery ..209 maintenance-free ....238 replacement, specifications ...277 Accessory delay ......56 servicing ........238 Air bag supplemental restraint BeltMinder ........99 system ........104 and child safety seats ....106 Brakes ........128 description ......104 anti-lock ........129 disposal ........108 anti-lock brake system (ABS) warning light ......129 driver air bag ......106 fluid, checking and adding ..256...
Page 300 Emission control system ..253 Cruise control Engine ........284 (see Speed control) ....59 cleaning ........226 coolant ........240 Customer Assistance ....191 diesel ...........7 Ford accessories for your fail-safe coolant ......244 vehicle ........230 idle speed control ....238 Ford Extended Service lubrication Plan ..........218 specifications ....281, 284 Getting assistance outside the refill capacities ......278...
Page 301 Index recommendations ....237 Garage Door Opener refill capacities ......278 (see Homelink wireless specifications ....281, 284 control system) ......62 Exhaust fumes ......128 Gas cap (see Fuel cap) ....248 Gas mileage (see Fuel economy) ....250 Fail safe cooling ......244 Gauges .........15 Fluid capacities ......278 transmission fluid Foglamps ........41 temperature gauge ....19...
Page 302: Message Center
Index Infant seats Loading instructions ....162 (see Safety seats) .....116 Locks Inspection/maintenance (I/M) autolock ........79 childproof ........74 testing ........255 Lubricant specifications ...281, 284 Instrument panel cleaning ........228 Lumbar support, seats ....88 cluster ........12 lighting up panel and interior ........42 Manual transmission ....138 fluid capacities ......278 lubricant specifications ..284 reverse ........140...
Page 303 Index Power door locks ....73, 79 child safety seats ....116 cleaning ........229 Power point .........55 Servicing your vehicle ....232 Power steering ......130 fluid, checking and adding ..256 Setting the clock fluid, refill capacity ....278 AM/FM stereo ......21 fluid, specifications ..281, 284 AM/FM/CD .........26 AM/FM/Tape/CD .......30 Power Windows ......55...
Page 304 Index Traction-lok rear axle ....131 Vehicle Identification Number (VIN) ..........293 Transfer case Vehicle loading ......159 fluid checking ......262 Ventilating your vehicle ...128 Transmission automatic operation ..51, 132 brake-shift interlock (BSI) ..132 fluid, checking and adding Warning lights (see Lights) ..12 (automatic) ......258 Washer fluid ......235 fluid, checking and adding...

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Ford F250 2004 Owner's Manual

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