Page 1: Table Of Contents
Table of Contents Table of Contents Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo cassette AM/FM stereo with CD AM/FM stereo with in-dash six CD AM/FM stereo cassette with CD Climate Controls Manual heating and air conditioning Lights Headlamps Turn signal control...
Page 2 Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing...
Page 4: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5 Introduction to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed. Warning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind.
Page 6 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 7 NEVER be placed in front of an active passenger air bag. Snowplowing Your vehicle is not recommended for snowplowing. Ford makes no representation as to the suitability of your vehicle for snowplowing, in particular regarding the potential for exceeding vehicle weight limits, airbag (SRS) deployment sensitivity, vehicle crash integrity, or powertrain durability.
Page 8 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation Child Seat Lower Warning Anchor Child Seat Tether Brake System Anchor Brake Fluid -...
Page 9 Introduction Vehicle Symbol Glossary Power Windows Power Window Lockout Front/Rear Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid...
Page 10: Instrument Cluster
Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Standard instrument cluster Optional instrument cluster Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Page 11 Instrument Cluster damage your catalytic converter. Drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced immediately. Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. Check fuel cap: Illuminates when the fuel cap may not be properly installed.
Page 12 Instrument Cluster Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately. A chime will also sound when a malfunction in the supplemental restraint system has been detected.
Page 13 Instrument Cluster Four wheel drive low (if equipped): Illuminates when RANGE four-wheel drive low is engaged. Four wheel drive indicator (if equipped): Illuminates when four-wheel drive is engaged. Anti-theft system (if equipped): Flashes when the Securilock Passive Anti-theft System has been activated.
Page 14: Gauges
Instrument Cluster GAUGES Standard instrument cluster gauges Optional instrument cluster gauges Speedometer: Indicates the current vehicle speed. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
Page 15 Instrument Cluster Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.
Page 16 Instrument Cluster Battery voltage gauge: Indicates the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated by arrows), have the vehicle’s electrical system checked as soon as possible. Engine oil pressure gauge: Indicates engine oil pressure.
Page 17: Entertainment Systems
Entertainment Systems Entertainment Systems AM/FM STEREO CASSETTE (IF EQUIPPED) 14 15 16 17 VOL - PUSH ON BASS TREB FADE TAPE SEEK SIDE 1 - 2 SCAN TUNE 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers.
Page 18 Entertainment Systems 4. Tape AMS: In tape mode, press TAPE and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection).
Page 19: Am/Fm Stereo With Cd
Entertainment Systems 13. AM/FM: Press to choose a frequency band in radio mode. 14. Bass: Press decrease/increase the bass output. 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. 17. Cassette door: Insert a cassette into the cassette door. AM/FM STEREO / SINGLE CD RADIO (IF EQUIPPED) 14 15 16 17 18 VOL - PUSH ON...
Page 20 Entertainment Systems 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the front/rear speakers. 3. SCN (Scan): Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop.
Page 21 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.
Page 22: Am/Fm Stereo With In-Dash Six Cd
Entertainment Systems PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 1. Seek: Press and release SEEK for previous/next strong station, or track of current disc. 2. Rewind: Press and hold until the desired point in the selection is reached. Fast forward: Press and hold until the desired point in the selection is reached.
Page 23 Entertainment Systems 6. Bass: Press BASS; then press to decrease/increase the bass output. Treble: Press TREB; then press to decrease/increase the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjust levels. Use with MENU to set the clock and engage RDS.
Page 24 Entertainment Systems 10. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. In CD mode, press to move between CDs. This radio is equipped with six station memory preset controls which allow you to set up to six AM stations and 12 FM stations (six in FM1 and six in FM2).
Page 25: Am/Fm Stereo Cassette With Cd
Entertainment Systems 16. Scan: Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop. 17. Disc/Tune: Radio: Press to manually tune down or up the frequency band. CD: Press to select the previous or next track on the CD. 18.
Page 26 Entertainment Systems 2. Scan: Press SCAN to move up SCAN the radio frequency band. SCAN automatically finds a station, plays it for five seconds, then moves to the next station. Press again to stop. Tape/CD: Press SCAN to sample tape/CD selections for eight seconds. Press again to stop.
Page 27 Entertainment Systems 9. CLOCK: Press and release the CLK control until SELECT HOUR is displayed then press SEL decrease the hours or increase the hours. To set the minute, press and release the CLK control until SELECT MIN is displayed then press SEL to decrease the minutes or increase the minutes.
Page 28 Entertainment Systems 16. Fast Forward (FF): Press to fast forward the tape. 17. Rewind (REW): Press to rewind the tape. 18. Select (SEL): Use with Bass, Treble, Balance, Fade and Clock controls. 19. Bass: Press BASS; then press to decrease/increase the bass output.
Page 29 Entertainment Systems RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC). Those frequencies are: AM - 530, 540–1600, 1610 kHz FM- 87.7, 87.9–107.7, 107.9 MHz RADIO RECEPTION FACTORS There are three factors that can effect radio reception: •...
Page 30 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 31: Climate Controls
Climate Controls Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle.
Page 32: Manual Heating And Air Conditioning
Climate Controls 4. Direct the outer instrument panel vents towards the side windows. To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop.
Page 33 Climate Controls OPERATING TIPS • To reduce fog build up on the windshield during humid weather, place the air flow selector in the position. • To reduce humidity build up inside the vehicle: do not drive with the air flow selector in the OFF position. •...
Page 34: Lights
Lights Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system sets the headlamps to turn on and off automatically.
Page 35 Lights Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position, • the headlamp control is in the OFF or parking lamp position and • the parking brake must be disengaged. Always remember to turn on your headlamps at dusk or during inclement weather.
Page 36: Turn Signal Control
Lights PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation. Move the control to the full upright position, past detent, to turn on the interior lamps. Move the control to the full down position, past detent, to turn off the interior lamps.
Page 37 Lights INTERIOR LAMPS Map lamps To turn on the map lamps, press the control next to each lamp. Rear dome lamp (if equipped) The dome lamp lights when the control is in the DOOR (left) position, any door is open, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed...
Page 38: Bulb Replacement
Lights Rear door lamps (if equipped) The dome lamp lights when the control is in the DOOR (left) position, any door is open, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed while the ignition is off.
Page 39 Lights Function Number of Trade number bulbs Cargo lamp License plate lamp Running board lamp (if equipped) All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer Replacing headlamp bulbs 1.
Page 40 Lights 7. Insert the glass end of the new bulb into the headlamp assembly. When the grooves in the plastic base are aligned, push the bulb into the lamp assembly until the plastic base contacts the rear of the lamp assembly.
Page 41 Lights 3. Remove bulb socket from the parking lamp assembly by turning it counterclockwise. 4. Pull bulb straight out of socket and press in the new bulb. 5. Install the bulb socket into the lamp assembly by turning clockwise. 6. Align top and bottom ribs of parking lamp assembly with corresponding slots on front of vehicle.
Page 42 Lights 5. Pull bulb straight out of socket and press in the new bulb. 6. Install the bulb socket into the lamp assembly by turning clockwise. 7. Carefully install the tail lamp assembly on tailgate pillar snapping the two snap-in retainers into place. (Flare side tail lamps do not snap into place but have two tabs which fit into slots.) 8.
Page 43 Lights Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper. To change the license plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb. 2. Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly.
Page 44: Driver Controls
Driver Controls Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Speed dependent wipers: When the wiper control is on, the speed of the wipers will automatically adjust with the vehicle speed.
Page 45: Steering Wheel Adjustment
Driver Controls TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control.
Page 46 Driver Controls 1. Place Velcro hook onto side of aftermarket transmitter opposite of actuator control. 2. Place the transmitter into storage compartment, control down. 3. Place the provided height adaptors onto the back of the garage control as needed. 4. Press the garage control to activate the transmitter.
Page 47 Driver Controls The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna. Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy. Adjustments may need to be made to the zone and calibration of the compass.
Page 48 Driver Controls AUXILIARY POWER POINT Power outlets are designed for accessory plugs only. Do not hang any type of accessory or accessory bracket from the plug. Improper use of the power outlet can cause damage not covered by your warranty. The auxiliary power point is located on the instrument panel.
Page 49: Power Windows
Driver Controls situations. Safety must be paramount when using mobile communications equipment to avoid negating these benefits. Mobile Communication Equipment includes, but is not limited to cellular phones, pagers, portable email devices, in vehicle communications systems, telematics devices and portable two-way radios. A driver’s first responsibility is the safe operation of the vehicle.
Page 50: Mirrors
Driver Controls Accessory delay (if equipped) With accessory delay, the window switches may be used for up to ten minutes after the ignition switch is turned to the OFF position or until any door is opened. MIRRORS Power side view mirrors (if equipped) To adjust your mirrors: 1.
Page 51: Speed Control
Driver Controls POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal PEDALS should only be adjusted when the vehicle is stopped and the gearshift lever is in the P (Park) position. Press and hold the rocker control to adjust accelerator and brake pedal toward you or away from you.
Page 52 Driver Controls Note: • Vehicle speed may vary momentarily when driving up and down a steep hill. • If the vehicle speed increases above the set speed on a downhill, you may want to apply the brakes to reduce the speed. •...
Page 53 Driver Controls • Depress the brake pedal until the desired vehicle speed is reached, press the SET ACCEL control. ACCEL COAST Turning off speed control There are two ways to turn off the speed control: • Depress the brake pedal or the clutch pedal (if equipped). This will not erase your vehicle’s previously set speed.
Page 54 Driver Controls TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock.
Page 55: Locks And Security
Locks and Security Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency.
Page 56: Anti-Theft System
Locks and Security • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting.
Page 57 Locks and Security • the ignition is turned to the 4 (ON) position, or • using the UNLOCK control on your remote entry transmitter or unlocking via the keyless entry keypad (if equipped). Power door lock disable feature — activation/deactivation Please see your dealer in order to activate/deactivate this feature.
Page 58 Locks and Security 4. Insert the new battery. Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery. Press the battery down to ensure that the battery is fully seated in the battery housing cavity.
Page 59 Locks and Security 10. The doors will lock, then unlock, to confirm that the programming mode has been exited. Illuminated entry The interior lamps illuminate when the remote entry system is used to unlock the door(s) or sound the personal alarm. The illuminated entry system will turn off the interior lights if: •...
Page 60 Locks and Security 1. Turn the ignition to the 4 (ON) position. 2. Press the power door unlock control three times. 3. Turn the ignition from the 4 (ON) to the 3 (OFF) position. 4. Press the power door unlock control three times. 5.
Page 61 Locks and Security • If you set a second personal code it will erase your first personal code. Erasing personal code 1. Enter the factory set 5–digit code. 2. Press and release 1 • 2 then, 3. Press and hold the 1 • 2 for two seconds. This must be done within five seconds of completing Step 1.
Page 62 Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
Page 63 Locks and Security • The indicator will illuminate for three seconds and then go THEFT out. • If the indicator stays on for an extended period of time or THEFT flashes rapidly, have the system serviced by your dealer. Replacement keys If your keys are lost or stolen and you don’t have an extra coded key, you will need to have your vehicle towed to a dealership.
Page 64 Locks and Security 2. Turn the ignition from the 3 (OFF) position to the 4 (ON) position. Keep the ignition in the 4 (ON) position for at least one second, but no more than 10 seconds. 3. Turn the ignition to the 3 (OFF) position. 4.
Page 65: Seating And Safety Restraints
Seating and Safety Restraints Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.
Page 66 Seating and Safety Restraints Full bench seat (if equipped) • Lift the release bar to move the seat forward or backward. Ensure that the seat is relatched into place. • Pull up on the lever located at the bottom of the seatback to quickly fold the seatback forward.
Page 67 Seating and Safety Restraints Using the armrest (if equipped) Push the release control to move the armrest up or down. Captain’s chair (if equipped) • Lift the track release bar to move the seat forward or rearward. Make sure that the seat is relatched into place.
Page 68 Seating and Safety Restraints Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Your vehicle will only be equipped with one of the two controls shown. Press to raise or lower the front portion of the seat cushion.
Page 69 Seating and Safety Restraints Press the control to move the seat forward, backward, up or down. • Type A • Type B REAR SEATS Folding up the rear seats (if equipped — SuperCab only) The rear seatback has a split 60/40 seat. Each seat cushion can be flipped up into the seatback position.
Page 70: Safety Restraints
Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit in the back seat where they can be properly restrained.
Page 71 Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1.
Page 72 Seating and Safety Restraints • Front seats • Rear seats (if equipped) The front and rear safety restraints in the vehicle are combination lap and shoulder belts. The front passenger and rear seat safety belts have two types of locking modes described below: Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing free shoulder belt length adjustment to your movements and locking in...
Page 73 Seating and Safety Restraints When to use the automatic locking mode • Anytime a child safety seat is installed in a passenger front or outboard rear seating position. Children 12 years old and under should be properly restrained in the rear seat whenever possible. Refer to Safety Restraints for Children or Safety Seats for Children later in this chapter.
Page 74 Seating and Safety Restraints 3. Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode. How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode.
Page 75 Seating and Safety Restraints Front safety belt height adjustment (if equipped) If your vehicle has seat integrated restraints you will not have a safety belt height adjuster. Your vehicles has safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder.
Page 76 Seating and Safety Restraints Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the hips, not across the waist. The center lap belt tongues are designed to fit only in the correct buckle.
Page 77 Seating and Safety Restraints Conditions of operation If... Then... The driver’s safety belt is not The safety belt warning light buckled before the ignition switch illuminates 1-2 minutes and the is turned to the ON position... warning chime sounds 4-8 seconds.
Page 78 Seating and Safety Restraints The following are reasons most often given for not wearing safety belts: (All statistics based on U.S. data) Reasons given... Consider... “Crashes are rare events” 36700 crashes occur every day. The more we drive, the more we are exposed to “rare”...
Page 79 Seating and Safety Restraints Reasons given... Consider... “I have an air bag” Air bags offer greater protection when used with safety belts. Frontal airbags are not designed to inflate in rear and side crashes or rollovers. “I’d rather be thrown clear” Not a good idea.
Page 80 Seating and Safety Restraints To reduce the risk of injury, do not deactivate/activate the Belt Minder feature while driving the vehicle. BeltMinder activation and deactivation procedure 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE.) 2.
Page 81 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 82: Air Bags
Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly; there is a risk of injury from a deploying air bag.
Page 83 Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
Page 84 Seating and Safety Restraints Children must always be properly restrained. Failure to follow these instructions may increase the risk of injury in a collision. An infant in a rear-facing seat faces a high risk of serious or fatal injuries from a deploying passenger air bag. Rear facing infant seats should NEVER be placed in the front seats, unless the passenger air bag is turned off.
Page 85 Seating and Safety Restraints internal injuries, particularly to occupants who are not properly restrained or are otherwise out of position at the time of air bag deployment. Thus, it is extremely important that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control.
Page 86 Seating and Safety Restraints • A series of five beeps will be heard. The tone pattern will repeat periodically until the problem and/or light are repaired. If any of these things happen, even intermittently, have the SRS serviced at your dealership or by a qualified technician immediately. Unless serviced, the system may not function properly in the event of a collision.
Page 87 If the OFF light fails to illuminate when the passenger airbag ON/OFF switch is in the OFF position and the ignition switch is in ON, have the passenger airbag ON/OFF switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch.
Page 88 Seating and Safety Restraints Always transport children who are 12 and younger in the rear seat. Always use safety belts and child restraints properly. If a child in a rear facing infant seat must be transported in front, the passenger air bag must be turned OFF. This is because the back of the infant seat is too close to the inflating air bag and the risk of a fatal injury to the infant when the air bag inflates is substantial.
Page 89: Child Restraints
Seating and Safety Restraints • the child has a medical condition which, according to the child’s physician, makes it necessary for the child to ride in the front seat so that the driver can constantly monitor the child’s condition. 3. Medical condition. A passenger has a medical condition which, according to his or her physician: •...
Page 90 Seating and Safety Restraints Important child restraint precautions You are required by law to use safety restraints for children in the U.S. and Canada. If small children (generally children who are four years old or younger and who weigh 40 lbs[18 kg] or less) ride in your vehicle, you must put them in safety seats made especially for children.
Page 91 Seating and Safety Restraints To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 92 Seating and Safety Restraints • Those with a high back. If, with a backless booster seat, you cannot find a seating position that adequately supports your child’s head, a high back booster seat would be a better choice. Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lbs (18 kg).
Page 93 Seating and Safety Restraints SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision.
Page 94 Seating and Safety Restraints Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors. For more information on top tether straps and anchors, refer to Attaching safety seats with tether straps in this chapter.
Page 95 Seating and Safety Restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions.
Page 96 Seating and Safety Restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is pulled out and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode.
Page 97 Seating and Safety Restraints Installing child safety seats in the front row lap belt seating positions 1. Lengthen the lap belt. To lengthen the belt, hold the tongue so that its bottom is perpendicular to the direction of webbing while sliding the tongue up the webbing.
Page 98 Seating and Safety Restraints 9. Check to make sure the child seat is properly secured before each use. Attaching child safety seats with tether straps Most new forward-facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchoring point. Tether straps are available as an accessory for many older safety seats.
Page 99 Seating and Safety Restraints • SuperCab 1. Position the child safety seat on the seat cushion. 2. Route the child safety seat tether strap over the back of the seat. 3. Locate the correct anchor for the selected seating position. •...
Page 100 Seating and Safety Restraints Tether strap attachment rear SuperCab only There are three loops of webbing just above the back of the rear seat (along the bottom edge of the rear window) in the SuperCab. These loops are to be used as both routing loops and anchor loops for child safety seat tether straps.
Page 101 Seating and Safety Restraints 3. Install the child safety seat tightly using the safety belts. Follow the instructions in this chapter. 4. Tighten the tether strap according to the child seat manufacturer’s instructions. Attaching safety seats with LATCH (Lower Anchors and Tethers for Children) attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle.
Page 102 Seating and Safety Restraints The lower anchors for child seat installation are located at the rear section of the seat between the cushion and seat back. The LATCH anchors are below the locator symbols (if provided) on the seat back. Follow the child seat manufacturer’s instructions to properly install a child seat with LATCH attachments.
Page 103: Driving
Driving Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicles equipped with a manual transmission, you must depress the ignition release lever to release the...
Page 104 Driving Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover.
Page 105 Driving If starting a vehicle with an automatic transmission: • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set.
Page 106 Driving • Turn the key to 4 (ON) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate.
Page 107 Driving Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). If there is difficulty in turning the key, rotate the steering wheel until the key turns freely. 2. Turn the key to 5 (START), then release the key as soon as the engine starts.
Page 108: Brakes
Driving BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician.
Page 109 Driving Parking brake To set the parking brake (1), press the parking brake pedal down until the pedal stops. The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake is released. To release, pull the lever (2). Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission).
Page 110 Driving TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lok axle functions like a standard rear axle. The axle may exhibit a slight noise or vibration in tight turns with low vehicle speed. This is normal behavior and indicates the axle is working.
Page 111: Transmission Operation
Driving AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed. If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed: 1.
Page 112 Driving Understanding the gearshift positions of the 4–speed automatic transmission This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift Strategy offers the optimal transmission operation and shift quality. When the vehicle’s battery has been disconnected for any type of service or repair, the transmission will need to relearn the normal shift strategy parameters, much like having to reset your radio stations when your vehicle battery has been disconnected.
Page 113 Driving N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four.
Page 114 Driving • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Will not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds.
Page 115 Driving 3. Start the engine, then press the brake pedal and release the parking brake. 4. Move the gearshift lever to the desired gear, then slowly release the clutch pedal while slowly pressing on the accelerator. During each shift, the clutch pedal must be fully depressed to the floor. Failure to fully depress the clutch pedal to the floor may cause increased shift efforts, prematurely wear transmission components or damage the transmission.
Page 116 Driving Maximum downshift speeds Shift from: Transfer case position (if equipped) 2H or 4H 55 mph (89 km/h) 21 mph (34 km/h) (Overdrive) - 4 - 3 45 mph (72 km/h) 17 mph (27 km/h) 3 - 2 35 mph (56 km/h) 13 mph (21 km/h) 2 - 1 20 mph (32 km/h)
Page 117 Driving Removing the key Turn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key. FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this type of vehicle, see Preparing to drive your vehicle in this chapter.
Page 118 Driving Using a manual 4WD system (if equipped) 2H (2WD High) – Power to the rear wheels only; used for street and highway driving. Provides optimal smoothness and fuel economy at high speeds. 4H (4WD High) – Used for extra traction such as in snow or icy roads or in off-road situations.
Page 119 Driving 4. Move the transfer case lever through N (Neutral) directly to the desired position. The LOW RANGE indicator will illuminate once the transfer case has engaged. • If the transfer case will not engage into 4L (4WD Low), drive abve 5 mph (8 km/h), then repeat steps 1 through 4.
Page 120 Driving 4L (4WD Low) - Uses extra gearing to provide maximum power to all four wheels at reduced speeds. Intended only for off-road applications such as deep sand, steep grades or pulling heavy objects. 4L (4WD Low) will not engage while the vehicle is moving; this is normal and should be no reason for concern.
Page 121 Driving The differences that make your vehicle so versatile also make it handle differently than an ordinary passenger car. Maintain steering wheel control at all times, especially in rough terrain. Since sudden changes in terrain can result in abrupt steering wheel motion, make sure you grip the steering wheel from the outside.
Page 122 Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Page 123 Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Page 124 Driving Power is supplied to all four wheels through a transfer case. On 4WD vehicles, the transfer case allows you to select 4WD when necessary. Information on transfer case operation and shifting procedures can be found in the Driving chapter. Information on transfer case maintenance can be found in the Maintenance and Specifications chapter.
Page 125 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
Page 126 Driving When climbing a steep slope or hill, start in a lower gear rather than downshifting to a lower gear from a higher gear once the ascent has started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over.
Page 127 Ford or Lincoln/Mercury dealer. If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor...
Page 128 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
Page 129: Vehicle Loading
Driving Failure to maintain your vehicle properly may void the warranty, increase your repair cost, reduce vehicle performance and operational capabilities and adversely affect driver and passenger safety. Frequent inspection of vehicle chassis components is recommended if the vehicle is subjected to heavy off-road usage.
Page 130 Driving Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight. GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) –...
Page 131 Driving GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo + passengers. GVWR (Gross Vehicle Weight Rating) – is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the driver’s door or door pillar.
Page 132 Driving GCW (Gross Combined Weight) – is the weight of the loaded vehicle (GVW) plus the weight of the fully loaded trailer. GCWR (Gross Combined Weight Rating) – is the maximum allowable weight of the vehicle and the loaded trailer – including all cargo and passengers –...
Page 133: Trailer Towing
Driving Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and/or personal injury. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter.
Page 134 Driving Do not exceed the GVWR or the GAWR specified on the certification label. Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehicle control, vehicle rollover and personal injury.
Page 135 Driving Maximum Maximum Engine Rear axle ratio GCWR - lbs. trailer weight - (kg) lbs. (kg) Regular Cab 4x4 w/automatic transmission 4.2L 3.55 10000 (4536) 5400 (2449) 4.6L 3.31 10500 (4763) 5800 (2631) 4.6L 3.55 11500 (5216) 6800 (3084) 4.6L 3.55 11000 (4990) 6300 (2858)
Page 136 Driving Engine Rear axle ratio Maximum GCWR Maximum - lbs. (kg) trailer weight - lbs. (kg) SuperCab 4x2 w/manual transmission 4.2L 3.08 6500 (2944) 2000 (907) 4.2L 3.55 7800 (3538) 3300 (1497) 4.6L 3.08 6500 (2944) 2000 (907) 4.6L 3.31 7200 (3266) 2600 (1179) 4.6L...
Page 137 Driving Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to the axle. You must distribute the load in your trailer so that 10%–15% of the total weight of the trailer is on the tongue. Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1.
Page 138 Driving The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure all running lights, brake lights, turn signals and hazard lights are working. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps.
Page 139 Driving Trailer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles. •...
Page 140: Recreational Towing
If a distance of 50 miles (80 km) or a speed of 35 mph (56 km) must be exceeded, the drive shaft will have to be removed before the vehicle is towed. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation. Improper removal/installation of the driveshaft can cause transmission fluid loss, damage to the driveshaft and internal transmission components.
Page 141: Roadside Emergencies
Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: •...
Page 142: Hazard Flasher Switch
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Page 143: Fuses And Relays
Roadside Emergencies This switch is located in the front passenger’s footwell, behind the kick panel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button.
Page 144 Roadside Emergencies Standard fuse amperage rating and color COLOR Cartridge Fuse Mini Standard Maxi Fuse link maxi rating fuses fuses fuses cartridge fuses Grey Grey — — — Violet Violet — — — Pink Pink — — — — — —...
Page 145 Roadside Emergencies The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description Audio Powertrain Control Module (PCM), Cluster Cigar lighter, Data link connector Power mirror switch Speed control module, Reverse lamp, Climate mode switch, Daytime Running Lamps (DRL) relay, Digital Transmission Range (DTR) sensor...
Page 146 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description Radio, GEM — Not used — Not used Front washer pump relay, Wiper run/park relay, Wiper HI/LO relay, Windshield wiper motor — Not used Stop lamp switch (Lamps), Turn/Hazard flasher Battery saver relay, Interior lamp relay...
Page 147 Roadside Emergencies Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description Right-hand low beam headlamp Foglamp relay and foglamp indicator, Main light switch (upstream) Left-hand low beam headlamp Autolamp module, Transmission overdrive control switch, Central security module, Beltminder Passive Anti-theft transceiver, Cluster, Ignition coils, PCM relay, Coil on plugs, Radio noise capacitor, ECC diode...
Page 148 Roadside Emergencies The high-current fuses are coded as follows. Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description 20A * Power point 30A* Powertrain Control Module (PCM) 30A* Main light switch, Headlamp relay, Multifunction switch — Not used 20A* Trailer tow back-up/park lamps 15A* Main light switch, Park lamp relay 20A*...
Page 149 Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description 15A* A/C clutch — Not used — Not used 15A* Bi-fuel injector module, fuel selector switch and alternative fuel injectors (Bi-fuel vehicles only) Speed control 15A* PCM, Fuel injectors, Fuel pump relay, Mass air flow sensor 10A* Trailer/Camper adapter (right...
Page 150 Roadside Emergencies Fuse/Relay Fuse Amp Power Distribution Box Location Rating Description — Not used 30A** Accessory delay relay 40A** Ignition switch battery feed (start and run circuits) 30A** Drivers power seat, Adjustable pedal switch 40A** Ignition switch battery feed (run and accessory circuits) —...
Page 151: Changing Tires
Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Page 152 Roadside Emergencies The usage of a dissimilar spare tire/wheel can lead to impairment of the following: • Handling, stability and braking performance • Comfort and noise • Ground clearance and parking at curbs • Winter weather driving capability • Wet weather driving capability •...
Page 153 Roadside Emergencies Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the following locations: Tool Location Spare tire Under the vehicle, just forward of the rear bumper Jack, lug nut wrench Under the seat on the passenger side Jack handle...
Page 154 Roadside Emergencies 3. Fully insert the jack handle through the bumper hole and into the guide tube. The key and lock will engage with a slight push and counterclockwise turn. Some resistance will be felt when turning the jack handle assembly. 4.
Page 155 Roadside Emergencies 3. Block the diagonally opposite wheel. 4. Obtain the spare tire and jack from their storage locations. 5. Use the tip of the lug wrench to remove any wheel trim. 6. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground.
Page 156 Roadside Emergencies • Front (4x2) • Front (4x4) • Rear 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
Page 157 Roadside Emergencies To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. •...
Page 158 Roadside Emergencies 14. Unblock the wheels. Stowing the flat/spare tire Note: Failure to follow spare tire stowage instructions may result in failure of cable or loss of spare tire. 1. Lay the tire on the ground with the valve stem facing in the direction specified on the Tire Changing Instructions located with the jack hardware.
Page 159: Jump Starting
M12 x 1.75 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel.
Page 160 Roadside Emergencies Preparing your vehicle When the battery is disconnected or a new battery is installed, the transmission must relearn its shift strategy. As a result, the transmission may have firm and/or soft shifts. This operation is considered normal and will not affect function or durability of the transmission.
Page 161 Roadside Emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
Page 162 Roadside Emergencies 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Page 163 Roadside Emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2.
Page 164 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 165: Wrecker Towing
Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Page 166: Customer Assistance
Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 167 If you still have a complaint involving a warranty dispute, you may wish to contact the Dispute Settlement Board (U.S.). In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states.
Page 168 United States and Canada, provided by a network of more than 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this...
Page 169 What kinds of cases does the Board review? Unresolved warranty repair concerns or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: •...
Page 170 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 171 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 172 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 173 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.2(d) requires that, if a manufacturer...
Page 174: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
Page 175: Cleaning
Cleaning Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 176 Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips.
Page 177 Cleaning • 4.2L V6 engine • 4.6L V8 and 5.4L V8 engine • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer.
Page 178 Cleaning WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should be cleaned regularly. If the wipers do not wipe properly, substances on the vehicle’s glass or the wiper blades may be the cause. These may include hot wax treatments used by commercial car washes, tree sap, or other organic contamination.
Page 179 Cleaning • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14). • Never saturate the seat covers with cleaning solution. • Do not use household cleaning products or glass cleaners, which can stain and discolor the fabric and affect the flame retardant abilities of the seat materials.
Page 180 Cleaning FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 181: Maintenance And Specifications
Maintenance and Specifications Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
Page 182 Maintenance and Specifications Working with the engine on • Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral).
Page 183: Engine Compartment
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.2L V6 engine 1. Battery 2. Engine oil filler cap 3. Engine oil dipstick 4. Clutch fluid reservoir (manual transmission) 5. Brake fluid reservoir 6. Power distribution box 7. Engine coolant reservoir 8.
Page 184 Maintenance and Specifications 4.6L V8/5.4L V8 engines 1. Power steering fluid reservoir 2. Clutch fluid reservoir (manual transmission) 3. Engine oil dipstick 4. Brake fluid reservoir 5. Power distribution box 6. Air filter assembly 7. Engine coolant reservoir 8. Windshield washer fluid reservoir 9.
Page 185: Engine Oil
In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 186 Maintenance and Specifications • 4.2L engine • 4.6L/5.4L engine 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
Page 187 Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable.
Page 188 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153-H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 189: Battery
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. If your battery has a cover/shield, make sure it is reinstalled after the battery has been cleaned or replaced. For longer, trouble-free operation, keep the top of the battery clean and dry.
Page 190 Maintenance and Specifications If the battery has been disconnected or a new battery has been installed, the clock and the preset radio stations must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal.
Page 191 Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. COLD FILL RANGE • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application).
Page 192 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA and OR), VC-7–B (CA and OR only), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 193 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 194 Maintenance and Specifications Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as outlined in Adding engine coolant in this section. Severe climates If you drive in extremely cold climates (less than –36°...
Page 195 Maintenance and Specifications How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. • The and the symbol will illuminate. • The Service engine soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation.
Page 196: Fuel Information
Maintenance and Specifications 5. Restart the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank.
Page 197 Maintenance and Specifications • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. •...
Page 198 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 199 Maintenance and Specifications contains more metallic additives than regular fuel. We recommend using regular grade fuel. In Canada, many fuels contain metallic additives, but fuels free of such additives may be available; check with your local fuel dealer. Do not use fuel containing methanol. It can damage critical fuel system components.
Page 200 Maintenance and Specifications Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: •...
Page 201 Maintenance and Specifications The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty.
Page 202 Maintenance and Specifications Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy.
Page 203 Maintenance and Specifications • Perform all regularly scheduled maintenance items. Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed.
Page 204 Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 205 Maintenance and Specifications ON BOARD DIAGNOSTICS (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards.
Page 206 Maintenance and Specifications Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete. CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid.
Page 207 If the fluid level drops, refill the fluid level to the step in the reservoir. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
Page 208 Maintenance and Specifications 1. Clean the reservoir cap before removal to prevent dirt and water from entering the reservoir. 2. Remove cap and rubber diaphragm from reservoir. 3. Add fluid until the level reaches the step in the reservoir. 4. Reinstall rubber diaphragm and cap onto reservoir.
Page 209 Maintenance and Specifications 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick.
Page 210 Maintenance and Specifications The transmission fluid should be in this range if at ambient temperature (10°C-35°C [50°F-95°F]). High fluid level Fluid levels above the safe range COLD DO NOT ADD may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage.
Page 211 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. 2004 F150 Classic (p96) Owners Guide (post-2002-fmt)
Page 212 Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Page 213: Air Filter(S)
Maintenance and Specifications AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
Page 214 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 215: Tire Information
Maintenance and Specifications The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Page 216 Maintenance and Specifications • Extra load: A class of P-metric or Metric tires designed to carry a heavier maximum load at 41 psi [43 psi (2.9 bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tire’s load carrying capability.
Page 217 Maintenance and Specifications 2. 215: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. 3. 65: Indicates the aspect ratio which gives the tire’s ratio of height to width.
Page 218 Maintenance and Specifications 8. U.S. DOT Tire Identification Number (TIN): This begins with the letters “DOT” and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code for where it was manufactured, the next two are the tire size code and the last four numbers represent the week and year the tire was built.
Page 219 Maintenance and Specifications 13. Maximum Permissible Inflation Pressure: Tire manufacturer’s maximum permissible pressure and/or the pressure at which the maximum load can be carried by the tire. This pressure is normally higher than the manufacturer’s recommended cold inflation pressure which can be found on either the tire label or certification label which is located B-Pillar or the edge of the driver’s door.
Page 220 Maintenance and Specifications Information on “T” type tires T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example. 1. T: Indicates a type of tire, designated by the Tire and Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light...
Page 221 You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge.
Page 222 If your vehicle seems to pull to one side when you’re driving, the wheels may be out of alignment. Have a qualified technician at a Ford or Lincoln/Mercury dealer check the wheel alignment periodically.
Page 223 Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
Page 224 Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation.
Page 225 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 226 Maintenance and Specifications Tire explosions can cause death, personal injury or property damage. Do not allow anyone to stand near, directly ahead or behind the spinning tire. Never spin the tires in excess of the 35 mph (55 km/h) point indicated on the speedometer.
Page 227: Part Numbers
Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.
Page 228: Refill Capacities
Maintenance and Specifications REFILL CAPACITIES Fluid Ford Part Application Capacity Name Brake fluid Motorcraft High Fill to line or step and clutch Performance (for clutch) on fluid DOT 3 Motor reservoir Vehicle Brake Fluid Engine Motorcraft 4.2L V6 engine 19.0L (20.1 quarts)
Page 229 Maintenance and Specifications Fluid Ford Part Application Capacity Name Transmission Motorcraft 5-speed manual 3.5L (3.75 quarts) fluid MERCON ATF Automatic - 4R100 16.1L (17.0 quarts) (4R70/75 (4x2) E-W) Automatic - 4R100 16.7L (17.7 quarts) (4x4) Motorcraft Automatic- 13.2L (13.9 quarts)
Page 230 8.8 inch and 9.75 inch Traction-Lok axles. Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark. 2004 F150 Classic (p96)
Page 231: Lubricant Specifications
Maintenance and Specifications LUBRICANT SPECIFICATIONS Ford part name Ford part Ford Item or equivalent number specification Motorcraft SAE XY-75W90-QFEHP — 75W-90 Fuel Front axle Efficient High (4X4) Performance Synthetic Rear Axle Lubricant Motorcraft SAE XY-75W90-QFEHP — 75W-90 Fuel Efficient High...
Page 232 Maintenance and Specifications Ford part name Ford part Ford Item or equivalent number specification Hinges, latches, Multi-Purpose XG-4 or XL-5 ESR-M1C159-A striker plates, Grease fuel filler door ESB-M1C93-B hinge and seat tracks. Motorcraft Motorcraft XL-1 none Lock cylinders penetrating and...
Page 233 Maintenance and Specifications Add 118 ml (4 oz) of FEHP Friction Modifier XL-7 or equivalent, for complete refill of Traction-Lok axles. Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle.
Page 234 Maintenance and Specifications VEHICLE DIMENSIONS Styleside Body Style Dimension Regular Regular Cab Super Cab Super Cab Cab 4x2 5256 mm 5264 mm 5728 mm 5735 mm (206.9 in) (207.2 in) (225.5 in) (225.8 in) (1) Overall (SWB) (SWB) (SWB) (SWB) length 5729 mm 5736 mm...
Page 235 Maintenance and Specifications Flareside Body Style Dimension Regular Regular Super Cab Super Cab Cab 4x2 Cab 4x4 (1) Overall 5255 mm 5263 mm 5728 mm 5735 mm length (206.9 in) (207.2 in) (225.5 in) (225.8 in) (2) Overall 2014 mm 2030 mm 2014 mm 2030 mm...
Page 236 Maintenance and Specifications 2004 F150 Classic (p96) Owners Guide (post-2002-fmt) USA English (fus)
Page 237 Maintenance and Specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door.
Page 238 Maintenance and Specifications 1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block and transmission.
Page 239 Maintenance and Specifications Truck application: Code Transmission Description Manual transmission Manual 5–speed (AKK)) Manual 5–speed overdrive (Close ratio) Manual 5–speed overdrive (Dana ZF) Manual 6–speed ZF Automatic transmission Automatic 4–speed overdrive (CD4E) Automatic 4–speed overdrive (4R70W) Automatic 4–speed overdrive (4R44E) Automatic 4–speed overdrive (4R100) Automatic 5–speed overdrive (5R55E) Electric...
Page 240: Accessories
In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
Page 241 Accessories Splash guards Step bars Tonneau covers Truck caps Wheels Interior style Cell phone holders Consoles Electrochromatic compass/temperature interior mirrors Floor mats Interior trim kits Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets...
Page 242 Accessories Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: •...
Page 243: Index
Index Index acid, treating emergencies ..189 jumping a disabled battery ..159 maintenance-free ....189 Accessory delay ......50 replacement, specifications ...227 Air bag supplemental restraint servicing ........189 system ..........82 BeltMinder ........77 and child safety seats ....83 description ........82 Brakes ........108 disposal ........86 anti-lock ........108 driver air bag ......84 anti-lock brake system (ABS)
Page 244 ....231, 233 jump-starting ......159 Cruise control Emergency Flashers ....142 (see Speed control) ....51 Emission control system ..204 Customer Assistance ....141 Ford accessories for your Engine ........233–234 vehicle ........180 cleaning ........176 Ford Extended Service coolant ........190 Plan ..........168 fail-safe coolant ......194 Getting assistance outside the idle speed control ....189...
Page 245 Index checking and adding ....185 Fuses ........143–144 dipstick ........185 filter, specifications ..188, 227 recommendations ....188 refill capacities ......228 Garage door opener ....45 specifications ....231, 233 Gas cap (see Fuel cap) ....198 Exhaust fumes ......107 Gas mileage (see Fuel economy) ....200 Gauges .........14 Fail safe cooling ......194 GAWR (Gross Axle Weight...
Page 246 Index Inspection/maintenance (I/M) Loading instructions ....133 testing ........205 Lubricant specifications ...231, 233 Instrument panel Lug nuts ........158 cleaning ........178 Lumbar support, seats ..67–68 cluster ........10 lighting up panel and interior ........36 Manual transmission ....114 fluid capacities ......228 lubricant specifications ..233 Jack ..........151 reverse ........116 positioning .......151...
Page 247 Index Preparing to drive your Snowplowing ......7, 140 vehicle ........110 Spare tire (see Changing the Tire) ...152 Spark plugs, specifications .....227, 233–234 Radio ......17, 19, 22, 25 Special notice Relays ........143 ambulance conversions ....7 utility-type vehicles ....7 Remote entry system ....56 illuminated entry ......59 Specification chart, locking/unlocking doors ...55...
Page 248 Index Traction-lok rear axle ....110 Vehicle Identification Number (VIN) ..........237 Transfer case fluid checking ......212 Vehicle loading ......129 Transmission Ventilating your vehicle ...107 automatic operation ....111 brake-shift interlock (BSI) ..111 fluid, checking and adding (automatic) ......208 Warning lights (see Lights) ..10 fluid, checking and adding (manual) .........211 Washer fluid ......185...

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