andrews 32/143 Installation Manual, Operation And Service Manual page 85

DANGER
120 volt exposure. To avoid personal injury,
use caution while performing this procedure.
Condition:
Main burner short cycles.
Control Display may show error
code "63, 57, or 4" and be in
"Soft Lockout" state.
Check gas inlet pressure to the water
heater gas valve.
Line pressure should be:
Nat. = Min. 5.5" W.C.: Max. 14.0" W.C.
LP = Min. 11.0" W.C.; Max. 14.0" W.C.
Is gas pressure within proper
specification? (see photo below)
Y
Check manifold pressure. See photo on lower right section of page for
manifold pressure tap location. Refer to water heater rating label for
specified manifold pressure. If the manifold pressure is not within 0.3"
w.c. of the specified pressure, then remove the regulator cap from the
gas valve and turn plastic screw clockwise to increase pressure and
counterclockwise to decrease pressure. Be sure inlet gas pressure is at
least 1" w.c. above the manifold pressure. Replace regulator screw and
pressure tap cap when finished. Is manifold pressure O.K.?
Y
Check venting conditions, clogged vent,
down drafts or negative building
pressure
Is vent system okay?
Y
Is there sufficient combustion air being
supplied to the water heater? Are there
combustion air openings or supply pipes
to the room? Open access door to the
utility room to see if problem is
corrected.
Y
Check for unstable pilot flame or
oxidation of the flame rod on pilot
causing weak pilot signal. Make sure
pilot shield is in place and does not
touch pilot flame sensor.
(See Pilot Inspection section)
Check burner tubes for scale or debris
build-up. Clean burner as necessary.
(see Main Burner and Pilot Removal and
Inspection)
Check tank flues for blockage or debris
build-up causing restriction.
(see Flue Baffle Removal, Inspection)
Be Careful When Making Voltage
Measurements or Jumping Terminals
Not to Damage or Deform Connectors or
Determine cause of incorrect gas
pressure and correct. Contact
N
your gas supplier.
Correct improper venting
N
condition. Refer to
Installation Instructions
Provide proper
N combustion air to water
heater. Refer to
Installation Instructions
Connect hose barb to manifold
pressure port shown above, then
connect monometer to measure
gas manifold pressure.
Page 31
85
APPENDICES
SERVICE PROCEDURE D24-III
Main Burner Operation Testing
CAUTION
Connector Pins.
N
Replace Gas Valve.
Line gas Gas Valve pressure
pressure port regulator cap (adjustment
screw accessible by
removing cap screw)
16
Manifold Pressure Port with hose
barb inserted for measuring
pressure