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Johnson C8000 Service Manual

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Johnson C8000
SERVICE MANUAL
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Summary of Contents for Johnson C8000

  • Page 1 Johnson C8000 SERVICE MANUAL...

  • Page 2: Table Of Contents

    All or some of the function keys do not respond…………...….18 No resistance change or too hard for pedaling…………………19 Feel slipping while pedaling……………………………………20 Knocking or creaking noises……………………………………20 Heart-Rate-Control function does not work…………………….21 SECTION 5: SOFTWARE UPGRADE PROCEDURE…………..22 1. Johnson C8000 bike software upgrade ........23-28...

  • Page 3: Section 1: Maintenance Procedure

    SECTION 1 MAINTENANCE PROCEDURE...

  • Page 4: Preventive Maintenance Schedule

    PREVENTIVE MAINTENANCE SCHEDULE BIKE Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Inspect Bolts Frame / All Cover Clean Inspect Display Console Clean Inspect Handlebar Clean Inspect Handrail & Inspect Handlebar Belt Grooves Inspect Inspect / V Belt Clean Air Shock Lubricate...

  • Page 5: Cleaning The Grooves

    CLEANING THE GROOVES Caution: If there is any dust in the grooves of the Poly-V belts and pulleys, noises will be generated during operation. Frequency: Every 6 months. Procedure: 1.Remove the Poly-V belts and check the grooves of the belt for dirt or dust and clean it if any.

  • Page 6: Section 2: Wiring Diagram Instruction

    SECTION 2 WIRING DIAGRAM INSTRUCTION...

  • Page 7: C8000(Cb66) Electrical Block Diagram

    C8000(CB66) Electrical block diagram...

  • Page 8: Johnson C8000 Wiring Diagramction

    Johnson C8000 WIRING DIAGRAM INSTRUCTION...

  • Page 9: Console Cable Wiring Diagram

    P01 : Console cable P02 : Pulse sensor wire...

  • Page 10: Generator Wire Wiring Diagram

    P03 : Generator Wire...

  • Page 11: Section 3: Console Engineering Mode Guide

    SECTION 3 CONSOLE ENGINEERING MODE GUIDE...

  • Page 12: How To Enter Into The Engineering Mode

    How to enter into the engineering mode? 1.To enter the Manager’s Custom Mode, press and hold down the "LEVEL UP and DOWN arrow keys“ continue to hold down these two keys until the INSTRUCTION CENTER displays show the “MANAGER MENU”. To scroll through the list of Manager’s Custom Mode, use the “LEFT / RIGHT ARROW keys”, or "LEVEL ARROW keys".

  • Page 16: Section 4: Troubleshlooting

    SECTION 4 TROUBLESHOOTINGS...

  • Page 17: No Display On The Console Or The Display Is Dim

    No display on the console or the display is dim Possible causes: 1. Console is damaged or the console cable is not connected properly. 2. Poor connection to all the terminals on the control board. 3. Controller is damaged. 4. Generator is damaged. Fix: 1.

  • Page 18: All Or Some Of The Function Keys Do Not Respond

    All or some of the function keys do not respond Possible causes: 1. Keypad connecting plug has been not fit-in properly. 2. Keypad is damaged. 3. Upper board is damaged. Fix: 1. Remove the console cover, and then check if keypad cable is connected properly to the upper board.

  • Page 19: No Resistance Change Or Too Hard For Pedaling

    No resistance change or too hard for pedaling Possible causes: 1. Console is damaged or the console cable is not connected properly. 2. Console cable is damaged. 3. Generator is damaged. 4. Controller is damaged. Fix: 1. Remove the console and check if the console cable has been connected properly.

  • Page 20: Feel Slipping While Pedaling

    Feel slipping while pedaling Possible causes: 1. Belt tension is not enough. 2. One way bearing is damaged. Fix: 1. Remove all of the cover. 2. Pedaling and check if the belt tension is correctly. 3. One way bearing is damaged. Replace it with a new one.

  • Page 21: Heart-Rate-Control Function Does Not Work

    Heart-Rate-Control function does not work Possible causes: 1. Bike does not contact with user's chest very well. 2. Bike (Polar-belt) is at low battery status. 3. Bike (Polar-belt) is damaged. 4. Heart-rate-control board is damaged. 5. PCB is damaged. Fix: 1.

  • Page 22: Section 5: Software Upgrade Procedure

    SECTION 5 SOFTWARE UPGRADE PROCEDURE...

  • Page 23: Johnson C8000 Bike Software Upgrade

    Johnson C7000 BIKE SOFTWARE UPGRADE SOP A. Service Tools & Accessories: MSP-FET430 (Please refer the bulletin NB-0506002) Parts NO: MT00L-039 Software...
  • Page 24 Please refer the above photo to set the parameter. Press the File Name Find out the software version file in the computer and then actuate/open the file. Note When upgrade LCB the device type (3) has to select MSP430 F135 When upgrade PCB the device type (3) has to select MSP430 F149...
  • Page 25 Computer Install the MSP430 Tools...
  • Page 26 Press the Load Image, Installation software to MSP430 Tools.
  • Page 27 MSP430 Installing the MSP430 cable to console.
  • Page 28 1. Press the MSP430 “START” key, the “MODE” light will to glitter about 10 sec, If installing pass, the OK LET light. 2. Drive the machine to provide power for console and then enter into the engineering mode to confirm if the software had been installed/upgraded...

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