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Minuteman Kleen Sweep 35W HM35BQP Operation Manual

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Kleen Sweep 35W
Model
Sweeper
HM35BQP
OPERATION
SERVICE
PARTS
CARE

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Summary of Contents for Minuteman Kleen Sweep 35W HM35BQP

  • Page 1 Kleen Sweep 35W Model Sweeper HM35BQP OPERATION SERVICE PARTS CARE...
  • Page 2 This manual is furnished with each new MINUTEMAN KLEEN SWEEP 35W . This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine. This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below: Operate the machine with reasonable care.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Operation, Illustration, Spare Parts, and Maintenance IMPORTANT SAFETY INSTRUCTIONS ............. 5 ........................ 6 NSPECTION 35W – H ................8 LEEN WEEP OW IT ORKS ........................8 SSEMBLY ............... 8 NSTALLING ERVICING THE ATTERIES 35W ............... 9 PERATION OF THE LEEN WEEP CONTROLS......................

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS Operators must read and understand this manual before operating or maintaining this machine. Do not operate this machine in flammable or explosive areas. The following information below may cause a potential hazard to the operator and equipment. Read this manual carefully and be aware when these conditions can exist.

  • Page 6: Inspection

    Charge the batteries in a well-ventilated area with the battery cover removed completely. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use Minuteman supplied replacement parts. SAVE THESE INSTRUCTIONS...
  • Page 7 Special Instructions for Handling Batteries Never leave batteries in discharged condition for an extended period of time, but re-charge them as soon as possible. In order to preclude risks to health, eating, smoking and drinking are forbidden in battery charging stations and rooms. Satisfactory ventilation must exist in the battery charging area.

  • Page 8: Kleen Sweep 35W - How It Works

    Kleen Sweep 35W – How it Works The side broom is going to collect dirt out of corners & niches and carries it into the track of the main broom. Fine dust involved is extracted by a suction fan and held back by a filter. Dust- free only air will exit the machine.

  • Page 9: Operation Of The Kleen Sweep 35W

    Operation of the Kleen Sweep 35W 1. Traction Drive control bow 2. Control lever for side broom 1. Key Switch 2. Pilot Light, Green...

  • Page 10: Controls

    1. Hand wheel for broom roller vertical adjustment 2. Pedal to set parking brake. Controls Traction drive control bow to connect / disconnect wheel drive • pull bow on handlebar up = engages traction drive • return bow = disengages traction drive (machine will stop = safety mode) Control lever for side broom Lowers and lifts the side broom...

  • Page 11: How To Use The Kleen Sweep 35W

    Key-switch Turn ignition ON/OFF, secures machine against unauthorized use 0 = OFF I = ON Hand wheel for Main Broom Adjustment Adjust roller brush load (sweeping track width). Best setting is 2” (50mm). • Turn Hand wheel CW = Reduced track width (low brush load) •...

  • Page 12: Empty Dirt Hopper

    Empty Dirt hopper 1 Dirt hopper control lever 2 Latch 3 Bar for dirt hopper wheels 4 Dirt hopper • Depress lever (1) to the right to unlock • Hold dirt hopper by its handle (3) and pull to the rear, empty hopper •...

  • Page 13: Adjust Sweeping Track

    the other half. Pull drive pin out of broom shaft. For installation, reverse the above sequence of operations. Adjust Sweeping Track In case of broom roller wear and after replacing the roller broom, adjust sweeping pattern as follows: • Start the machine and rotate broom roller for a short period of time (static) •...

  • Page 14: Replacing The Side Broom V-Belt

    1 side broom attaching bolt 2 round belt for side broom drive 3 V-belt for broom roller drive Replacing the Side Broom V-Belt • Tilt the Kleen Sweep 35W back on its handlebar (refer to section, “Replace Broom Roller”) • Remove hood (3 ea. Screws) •...
  • Page 15 1. Filter Module 2. Straps • Disconnect Power • Remove dirt hopper • Unhook straps (2) at top end and remove filter module (1) • Carefully shake filter clean or clean with vacuum cleaner (do not damage filter element) • Re-assemble filter module in true position (arrow towards machine) and re-attach straps •...

  • Page 16: Maintenance

    Maintenance Compliance with our recommended maintenance and service schedule will guarantee a dependable machine all the time. It is better and cheaper to take precautions instead of facing costly repair work. If your in-house facilities are unable to perform the work per maintenance schedule, your authorized distributor will be glad to conclude a maintenance agreement with you.

  • Page 17: Exploded Views

    Exploded views...

  • Page 19: Traction Drive

    Traction Drive Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 10-450 6kt-Schraube Hex. bolt 73-094 Sperrkantscheibe Detent washer 05-309 6kt-Schraube Hex. bolt 04-290 Scheibe Washer 53-168 Riemenscheibe Belt pulley 53-173 Bolzen Bolt 13-512 Scheibe Washer 70-541 Kugellager Ball bearing 05-150 6kt-Mutter...
  • Page 21 Traction Drive Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 105-477 Batteriewanne Battery tray 107-555 Batteriestecker Connector 92-761 Schalter Switch 05-375 Scheibe Washer 05-151 6kt-Mutter Hex. nut 08-365 Gehäuse für Stecker Plug housing 08-364 Gehäuse für Hülse Socket housing 05-281 6kt.Mutter...

  • Page 23: Travel Drive

    Travel Drive Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 105-100 Hebel Lever 85-157 Gabelkopf Fork head 05-303 6kt-Schraube Hex. bolt 105-102 Bolzen Bolt 04-656 DU-Buchse DU-Bushing 105-101 Halter Holder 05-378 Scheibe Washer 02-234 Sicherungsring Retaining ring 05-308 6kt-Schraube Hex.

  • Page 25: Chassis - Covering

    Chassis – Covering Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 85-368 Lasche Plate 15-774 Senkschraube Countersunk screw 04-455 Senkschraube Countersunk screw 02-923 Scharnier Hinge 02-169 Zündschalter Ignition switch 74-589 Schlüssel (Satz) Key (set) 107-554 Haube Hood 105-096 Drehriegel Twistlock...
  • Page 27 Chassis – Covering Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 105-545 Halter Holder 05-152 6kt-Mutter Hex. nut 13-383 6kt-Mutter Hex. nut 05-332 6kt-Mutter Hex. nut 05-151 6kt-Mutter Hex. nut 07-423 Scheibe Washer 53-105 Hebel Lever 53-108 Strebe Strut 15-280...

  • Page 29: Steering Handle

    Steering Handle Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 12-223 Kugelknopf Ball end 53-161 Schalthebel Shift lever 05-152 6kt-Mutter Hex. nut 15-120 Scheibe Washer 07-790 DU-Buchse DU-bushing 07-244 Sicherungsring Retaining ring 105-265 Lenkholm Steering handle 105-264 Griffbügel Bow, handle 05-302...

  • Page 31: Sweep Roller With Travel Drive

    Sweep Roller with Travel Drive Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 53-129 Riemenscheibe Belt pulley 05-758 Spannhülse Tensioning sleeve 07-654 Flachrundschraube Screw 92-852 Flanschlager Bearing 05-373 Scheibe Washer 05-152 6kt-Mutter Hex. nut 105-510 Welle Shaft 53-132 Riemenscheibe Belt pulley...
  • Page 33 Sweep Roller with Travel Drive Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 53-130 Riemenscheibe Belt pulley 91-182 Riemen Conti-V Belt conti-V 53-135 Spannrolle Idler pulley 04-159 Stützscheibe Back-up disc 85-546 Senkschraube Countersunk screw 105-514 Gleitlagerbuchse Bushing 90-602 Paßscheibe Adjusting shim...

  • Page 35: Filter Installation

    Filter Installation Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 15-467 Kugelkopf Ball element 69-678 Hebel Lever 28-228 Profilschiene Profile bar 05-152 6kt-Mutter Hex. nut 05-310 6kt-Schraube Hex. bolt 05-375 Scheibe Washer 02-506 Spannstift Tightening pin 69-667 Schenkelfeder Spring 04-680...

  • Page 37: Lifter Hopper

    Lifter Hopper Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 105-516 Bügelgriff Bow handle 55-116 Senkschraube Countersunk screw 105-517 Träger Bracket 12-601 Senkschraube Countersunk screw 105-523 Gummilasche Rubber strap 105-524 Gummiabdeckung Rubber covering 05-378 Scheibe Washer 105-522 Wheel 74-008 Sperrkantscheibe...

  • Page 39: Side Brush Drive

    Side Brush Drive Bild Best.-Nr. Stck. Teilbezeichnung Description Item Qty. Rép. Réf. No. Oté. 91-194 Abdeckhaube Covering hood 07-621 Hohlscheibe Hollow disc 15-774 Senkschraube Countersunk screw 02-234 Sicherungsring Retaining ring 70-636 Kugellager Ball bearing 12-632 Sicherungsring Retaining ring 91-192 Besenarm Brush arm 53-117 Welle...

  • Page 40: Circuit Diagram

    Circuit Diagram...

  • Page 41: Wiring Diagram

    Wiring Diagram...

  • Page 42: Limited Warranty

    Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use and service for a period of one year from date of purchase. In addition, Minuteman International, Inc. will, at its option, honor labor warranty claims for the first 6 months from date of sale, provided such claims are submitted through and approved by factory authorized repair stations.

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