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Minuteman PowerBoss 3800 Operation Service Parts Care

With sweep system plus
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Model: 383500
PowerBoss
®
3800 Rider
Sweep System Plus
OPERATION
SERVICE
PARTS
CARE
Revised 2/02

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Summary of Contents for Minuteman PowerBoss 3800

  • Page 1 Model: 383500 PowerBoss ® 3800 Rider Sweep System Plus OPERATION SERVICE PARTS CARE Revised 2/02...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Instructions ........... 1 Installation Instructions ........2 Removal Instructions ........2 Operation............3 Main Broom Adjustment ........3 Main Broom Replacement ....... 4 Side Broom Adjustment ........5 Side Broom Replacement ........ 5 Filter Replacement ........... 5 Filter Cleaning ..........

  • Page 3: Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS CAUTION: Operators must read and understand this manual before operating or maintaining this machine. Disconnect wiring harnesses between 3800 and Sweep System Plus before disconnecting Sweep System Plus from 3800. Press Red Emergency Disconnect Button before installing/removing Sweep System Plus from 3800.

  • Page 4: Installation Instructions

    INSTALLATION INSTRUCTIONS 1. Depress Red Emergency Disconnect Switch on 3800 Rider. 2. Remove Sweep System Plus from pallet (Fig. 1). 3. Remove hitch pins (Fig. 2). 4. Remove corner rollers from 3800 Rider. 5. Roll Sweeper into position at front of 3800 Rider (Fig. 2). (Be sure not to pinch the electrical cables).

  • Page 5: Operation

    OPERATION TO SWEEP: 1. Turn on 3800 Rider power. 2. Move “Presweep Switch” (in operator compartment) to down position. 3. Drive machine. TO STOP SWEEPING: 1. Move “Presweep Switch” to up position. 2. Allow filter shaker to finish before turning off 3800 Rider power. TO EMPTY HOPPER: 1.

  • Page 6: Main Broom Replacement

    MAIN BROOM REPLACEMENT 1. Depress Red Emergency Disconnect Switch on 3800 Rider. 2. Open left hand side door and remove wing nuts (Fig. 6). 3. Remove broom-mounting plate and pull out broom (Fig. 7). 4. Install new broom. Make sure notched side is inserted first. Notches must be placed over pins in drive side hub (Fig.

  • Page 7: Side Broom Adjustment

    SIDE BROOM REPLACEMENT (Fig. 10) 1. Remove rue ring. 2. Slide out clevis pin. 3. Slide broom off of shaft. 4. Replace broom, re-insert clevis pin and rue ring. FILTER REPLACEMENT 1. Remove lid. 2. Remove filter and replace with new filter (NOTE: Air flow direction is up). 3.

  • Page 9: Components

    FIG 5...

  • Page 12: Main Assembly 9

    383500 MAIN ASSEMBLY Item Part No. Qty. Description Item Part No. Qty. Description 383502 Lid, 3800 Presweep 383695 Retainer Back 383503 Filter Assy. 383700 Lid Screen 383505 Gasket, Dust Duct 383701 Broom Stop Weldment 383507 Fan/Fan Housing Assy. 383710 Rod-Threaded 3/8-16 x 2 1/2 383508 Hose, Dust Control 450207...

  • Page 13: Main Assembly

    383500 MAIN ASSEMBLY...

  • Page 14: Hopper Track

    383625 HOPPER TRACK ASSY LH Item Part No. Qty. Description 383626 Hopper Track Wmt. LH 383629 Sleeve Bearing, 3/8 ID x 5/8 0D 3322190 Insert 5/16-18 UNC 3400943 Shoulder Bolt ½ - ½ 383630 HOPPER TRACK ASSY RH Item Part No. Qty.
  • Page 15 383540 HOPPER ASSEMBLY Item Part No. Qty. Description 383501 Hopper, 3800 Presweep 383541 Handle, Nielsen 945 383542 Hopper Ramp 383543 Retainer, Hopper Flap 383547 Flap, Hopper 383548 Hopper Seal Attachment Bracket 383682 Hopper Seal 383692 Hopper Seal Retainer 711160 #10 5/8 Hi-Lo 711503 #10 WSR 712537...

  • Page 16: Main Broom Assembly

    383560 MAIN BROOM ASSEMBLY Item Part No. Qty. Description 383561 Brush Arm Weldment 383571 Pivot Block Assy. 383573 Pivot Link 383575 Brush Attachment Weldment 383578 Block, Adjustment 383580 Brush Bearing Assy. LH 383584 Brush Bearing Assy. RH 383585 Reduction Pulley Assy. 383593 Cutoff 383594...

  • Page 17: Side Broom

    383635 SIDE BROOM ASSY Item Part No. Qty. Description 361221 Clevis Pin 383645 Side Motor Housing Wmt. 383649 Broom Mount Shaft 383650 Cover, Housing 383703 Side Broom Mount Assy. 711124 Pan Head ST #10 x .37 711505 ¼ WSR 711554 WSR-Internal Lock ¼...

  • Page 18: Chart

    383677 CART ASSEMBLY Item Part No. Qty. Description 383670 Cart Weldment 430029 Caster 711439 Nut 3/8-16...

  • Page 19: Side Cover

    383660 SIDE COVER ASSY RH Item Part No. Qty. Description 383661 Side Cover Weldment RH 383681 Side Seal 383690 Front Retainer 383691 Side Retainer 712536 10-24 x .75 SS Truss Hd. SCR 712565 SCR-MC ¼-20 x .63 SS 712638 Nut, Hex 10-24 Nyloc SS 3322188 Insert ¼-20 UNC 383680...

  • Page 20: Side Cover

    383655 SIDE COVER ASSY LH Item Part No. Qty. Description 383656 Side Cover Assy., Fixed, LH 383657 Side Door, LH 383680 Front Seal, LH 383681 Side Seal 383690 Front Retainer 383691 Side Retainer 712536 10-24 x .75 SS Truss Hd. SCR 712565 SCR-MC ¼-20 x .63 SS 712638...

  • Page 21: Wiring Diagrams

    3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...

  • Page 22: Wiring Diagrams

    3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...
  • Page 23 Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use and service for a period of three years from date of purchase. In addition, Minuteman International, Inc. will, at its option, honor labor warranty claims for the first 12 months from date of sale, provided such claims are submitted through and approved by factory authorized repair stations.

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