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Instruction manual
Kleen Sweep 25W (625821)

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Summary of Contents for Minuteman Kleen Sweep 25W

  • Page 1 Instruction manual Kleen Sweep 25W (625821)
  • Page 2: Introduction

    We would like to emphasize that no le- Intended use gal claims can be asserted in respect of Dear customer, The Kleen Sweep 25W is a sweeping any work described in this manual. We hope that the excellent qualities of machine conceived exclusively for...
  • Page 3: Notes On Warranty

    Each unit has been tested and through- The maintenance work has to be perfor- ly inspected before shipment. Any da- med by an authorized Minuteman ser- mage is the responsibility of the delivery vice center and confirmed in the carrier who should be notified immedia- "Maintenance certificate"...
  • Page 4: Table Of Contents

    Table of content Introduction ... . . 2 elements....14 5.6.3 Setting the sweeping pattern 31 Preface.
  • Page 5: Safety Information

    Safety Information Safety Information Safety and warning symbols The following warning symbols appear in the operating manual in those sec- tions in which your safety, the safety of the machine and environment could be affected: Symbol Damage to ... Definition Safety information persons Safety symbol to indicate dangerous situations arising...
  • Page 6: General Information

    Minuteman assumes no liability for • It is forbidden to use the machine in Technical expertise is the key to pre- damage to the battery caused by a venting errors when operating the potentially explosive atmospheres.
  • Page 7: Particular Risks

    Safety Information nance work must be completed at or further open and down uninten- Batteries your local Minuteman service center. tionally. • Observe the information in the oper- • The maintenance work and mainte- • It is not permitted to clean the ma-...
  • Page 8: Environmental Protection

    In accordance with symbol with the crossed out bin, these batteries must not be disposed of in domestic waste. The return and recycling of batteries must be agreed on with Minuteman authorized dealers in accor- dance with § 8 BattV (Battery Directive)!
  • Page 9: Labels On The Machine

    Safety Information Labels on the machine Read and observe the operating Wear compensator for rotary brush The following safety and warning labels manual (Fig. 1/4) (Fig. 1/7) are attached to the machine where eas- ily legible. Missing or illegible labels must be replaced immediately.
  • Page 10 Safety Information Fig.1...
  • Page 11: Starting Up

    5. Close the hood and lock in place with assumes no liability for dam- the bolt. age to the battery caused by a 6. The Kleen Sweep 25W is now fault when the battery is ready to operate. charged for the first time.
  • Page 12: Prior To Starting Up

    Starting Up Prior to starting up Start work immediately after Stopping the machine Carry out the following checks before actuating the drive bar, other- When the drive bar is released, the ro- starting the machine: wise imprints could be pro- tary brush drive, dust vacuum and side 1.
  • Page 13: Operation

    Operation Operation Method of operation The Kleen Sweep 25W is a machine designed to sweep and clean waste from hard floors and carpets. The side brush (Fig. 4/1) sweeps the dirt from corners to a position in front of the rotary brush (Fig. 4/2). The rotary...
  • Page 14: Operating And Indicator

    Operation Operating and indicator elements 3.2.1 Operating panel 1 Control lamp for rotary brush drive, side brush drive and suction turbine 2 ON/OFF button for rotary brush drive, side brush drive and suction turbine 3 Control lamp for side brush drive 4 ON/OFF button for side brush drive 5 Control lamp for battery charger operation...
  • Page 15 Operation Control lamp for rotary brush drive, Control lamp for side brush drive The battery voltage is depicted in 5 lev- els: side brush drive and suction turbine (Fig. 5/4) > 25.1 V = all green LEDs on (Fig. 5/2) The green control lamp indicates that >...
  • Page 16: Operating Elements On The Ma- Chine

    Operation 3.2.2 Operating elements on the machine 1 Knurled screws for the handle 2 Shaking device lever 3 Sweepings container lock 4 Side brush lever 5 Charger cable flap Fig.6...
  • Page 17 Operation Knurled screws for handle (Fig. 6/1) The two knurled screws enable the han- dle to be adjusted to a comfortable height for the user. Shaking device lever (Fig. 6/2) In order to clean the filter in the dust vacuum, switch the shaking device le- ver several times quickly to the left and right.
  • Page 18: Technical Data

    Technical Data Technical Data Machine length Machine height (handle folded) Machine width Working width Load capacity, sweeper's container Rotary brush width Rotary brush diameter Area coverage, theoretic m²/h 2400 Sweeper's container volume Liter Filter surface m² Nominal voltage Power consumption, rotary brush drive Power consumption, side brush drive Power consumption, suction turbine drive Weight without batteries...
  • Page 19 Technical Data Noise emission value Sound power level (LwA) measured according to DIN EN 60335-2-72 under maximum working conditions: dB (A) The sound pressure level (LpA) (at the ear of the operator) measured according to DIN IEC 60335-2-72 under normal working conditions: dB (A) Measurement inaccuracy (KpA): dB (A)
  • Page 20: Maintenance And Service

    Minuteman service center in The Minuteman system maintenance: accordance with the specific machine sys- Service • ensures that the Minuteman machine tem maintenance using spare parts kits. General information is always ready for operation (pre- It is essential to pay attention...
  • Page 21: Proof Of Maintenance

    Maintenance and Service Proof of Maintenance Handover System Maintenance I System Maintenance II System Maintenance I 125 operating hours 250 operating hours 375 operating hours Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer Instruction completed on: completed on: completed on: completed on:...
  • Page 22: Maintenance Plan

    Maintenance and Service Maintenance Plan Minuteman routine maintenance The following maintenance work must be completed by the customer at the in- tervals stipulated. Interval Activity Daily Weekly Check the battery charge; recharge if necessary Empty the sweeper's container Clean the brush space Check the filter in the dust vacuum;...
  • Page 23 Maintenance and Service Minuteman routine maintenance I The following maintenance work must be completed by an authorized Minuteman service center. Interval Activity Every 125 operating hours Check the rotary brush and side brush; change, if necessary Check the sweeping pattern; readjust, if necessary Check the gasket on the filter supporting frame;...
  • Page 24 Interval Activity Every 250 operating hours All maintenance work in accordance with Minuteman routine maintenance I Check the function of the charger Check the function of the operating panel Check the steering castor in respect of its running surface and bearing play; change, if necessary Check the filter in the dust vacuum;...
  • Page 25 Activity Every 500 operating hours All maintenance work in accordance with Minuteman routine maintenance II Check the suction turbine for signs of wear; change, if necessary Clean the side brush drive from coal dust, check the carbon brushes run smoothly and for signs of wear;...
  • Page 26: Battery System

    Maintenance and Service Battery system 1 Battery indicator for charger 2 Charge control indicator 3 Charger 4 Flap for charger mains power cable 5 Connection cable 6 Lashing straps 7 Batteries 8 Hood 9 Connection plan Batteries may only be handled and changed by properly skilled maintenance person- nel.
  • Page 27: Charging Batteries

    The batteries transducer may only be adjust- Figure 6. must be charged immediately the red ed by an authorized Minuteman 2. Lay the rubber mat on the batteries. LED lights up. The batteries (Fig. 7/7) service center.
  • Page 28: Side Brushes

    Maintenance and Service Side brushes 1 Side brushes 2 Wing bolt 3 Carrier 4 Hood 5 Adjusting bolt 6 Counternut 7 Locking bolt Fig.8...
  • Page 29: Changing The Side Brush

    Maintenance and Service 5.5.1 Changing the side brush 5. Switch the machine off, raise the Check the side brush (Fig. 8/1) weekly front a little and pull it back. and change in the case of wear. 6. Check the sweeping pattern, com- 1.
  • Page 30: Rotary Brush

    Maintenance and Service Rotary brush 1 Rotary brush 2 Fillister head self-tapping screws 3 Rotary brush segment 4 Sealing strips 5 Sweeping pattern adjusting lever 6 Timing belt 7 Hood 8 Locking bolt Fig.9...
  • Page 31: Cleaning The Brush Space

    Maintenance and Service 5.6.1 Cleaning the brush space sweeping pattern using the adjusting strips. The brush space with rotary brush (Fig. lever (Fig. 9/5) by pivoting it up and 4. Fix the new sealing strips on the 9/1) and gaskets (Fig. 9/4) must be down until it touches the floor.
  • Page 32: Dust Vacuum

    Maintenance and Service Dust vacuum 1 Filter 2 Sealing strip 3 Filter support frame 4 Shaking device 5 Wing bolts 6 Holder Fig.10...
  • Page 33: Cleaning The Filter

    Maintenance and Service 5.7.1 Cleaning the filter the sweeper's container. Clean the filter (Fig. 10/1) in the dust 2. Unscrew the wing bolts (Fig. 10/5). vacuum as necessary using the shak- Pivot the filter support frame (Fig. 10/ ing device (Fig. 10/4). In the case of ex- 3) down and remove it.
  • Page 34 Maintenance and Service Sweeper'ss container 1 Sweeper's container 2 Locking mechanism 3 Seal 4 Handle Fig.11...
  • Page 35: Sweepings Container

    Maintenance and Service 5.8.1 Emptying the sweepings con- chine using the handle (Fig. 10/4). tainer 3. Pull the seal on the sweeper's con- Check the fill level of the sweeper's tainer from the filter support frame. container (Fig. 10/1) at regular intervals Install a new seal.
  • Page 36 Maintenance and Service...
  • Page 37 (s) has (have) been respected: declare under our sole responsibility, DIN EN 60335-2-72 that the product DIN EN 61000-6-2 Minuteman Kleen Sweep 25W DIN EN 61000-6-3 Type: 6258 to which this declaration relates, corre- Bad Oldesloe, 21.01.2009 sponds to the relevant basic safety and...
  • Page 38 Minuteman International, Inc. warrants to the original purchaser/user that this product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals.
  • Page 39 If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
  • Page 40 Excellence Meets Clean · · · Minuteman International Inc. 14N845 U.S. Route 20 Pingree Grove , II. 60140-8893 U.S.A · Phone: 630 627-6900 Fax 630 627-1130...

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