CLIVET WSAN-XIN 21-141 Installation And Operating Manual

CLIVET WSAN-XIN 21-141 Installation And Operating Manual

Air cooled inverter heat pump for outdoor installation

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Installation and
operating manual
AIR COOLED INVERTER HEAT PUMP FOR OUTDOOR INSTALLATION
WSAN-XIN 21-141
M0R940E13-00
11/06/2013

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  • Page 1 Installation and operating manual AIR COOLED INVERTER HEAT PUMP FOR OUTDOOR INSTALLATION WSAN-XIN 21-141 M0R940E13-00 11/06/2013...
  • Page 2 Dear Customer, We congratulate you on choosing these product Clivet is being working for years to offer systems able to assure the maximum comfort for long time with high reliability, efficiency, quality and safety. The target of the company is to offer advanced systems, that assure the best comfort, reduce the energy con-sumption, the installation and maintenance costs for all the life-cycle of the system.
  • Page 3: Table Of Contents

    Table of contents Installation quick guide General description Reception Positioning Water connections Electrical connections Start-up Control Maintenance Decommissioning Residual risks Dimensional drawings Technical information Accessories Alarms - Stata M0R940E13-00 WSAN-XIN 21-141...
  • Page 4 WSAN-XIN 21-141 M0R940E13-00...
  • Page 5: Installation Quick Guide

    14.1 RCTX - Remote control → 65 Boiler control 6.6 Connections performer by customer → 19 Remote alarm signal 6.6 Connections performer by customer → 19 Water filter 5.7 Water filter → 14 Bypass 14.4 Boiler management → 69 Power supply 6.4 Power input → 15 Weight and dimensions 12 Dimensional drawings → 56 M0R940E13-00 WSAN-XIN 21-141...
  • Page 6: General Description

    Contact a constructor certified assistance service. Use original spares parts only. Using the unit in case of breakdown or malfunction: • voids the warranty • may compromise the safety of the machine • may increase time and repair costs WSAN-XIN 21-141 M0R940E13-00...
  • Page 7: Serial Number

    What to do / what not to do in case of breakdown 2.10 Data update Continual product improvements may imply manual data changes. Visit manufacturer web site www.clivet.it for updated data. 2.11 Indications for the user Keep this manual with the wiring diagram in an accessible place for the operator.
  • Page 8: Reception

    Verify unit weight and handling equipment lifting capacity. Identify critical points during handling (disconnected routes, flights, steps, doors). Use protections not to damage the unit. Before starting the handling, make sure that the unit is stable. Start hoisting the unit. Remove screws WSAN-XIN 21-141 M0R940E13-00...
  • Page 9 3.3 Packaging removing Be careful not to damage the unit. Keep packing material out of children’s reach it may be dangerous. Recycling and disposing the packaging material in conformity with local regulations. M0R940E13-00 WSAN-XIN 21-141...
  • Page 10: Positioning

    HIGH PRESSURE (in summer) or LOW PRESSURE (in winter) A. Keep the min. distances from the podestrian areas. B. Provide windbreaks in locations with strong winds. C. Avoid snow accumulations on batteries. D. Install the unit lifted from the ground. Provide a protection. WSAN-XIN 21-141 M0R940E13-00...
  • Page 11: Condensate Water

    A. Condensation collection basin B. Unit support C. Condensate discharge connection Ø 13 M0R940E13-00 WSAN-XIN 21-141...
  • Page 12: Water Connections

    Isolate the pipes to avoid heat dispersions and formation of condensate. Leave various point of service free (wells, vent-holes etc). Neglecting the washing will lead to several filter cleaning interventions and at worst cases can cause damages to the exchangers and the other parts. WSAN-XIN 21-141 M0R940E13-00...
  • Page 13 Flow Switch expansion vessel safety valve pressure gauge Drain valve thermometer utility side exchanger (sizes 21÷71) A. vent plate exchanger B. pump Flow Switch C. input probe G. input probe D. Safety valve (6 Bar) H. water outlet M0R940E13-00 WSAN-XIN 21-141...
  • Page 14 If not present on-board the machine, must be installed immediately in the water input of the unit, in a position that is easily accessible for cleaning. The filter never should be removed, this operation invalidates the guaranty. WSAN-XIN 21-141 M0R940E13-00...
  • Page 15: Electrical Connections

    Do not lay the cables parallel to other cables, cable crossings are possible, only if laid at 90°. Connect the screen to the ground, only if there aren’t disturbances. Guarantee the continuity of the screen during the entire extension of the cable. Respect impendency, capacity and attenuation indications. M0R940E13-00 WSAN-XIN 21-141...
  • Page 16 C: Ø 34 mm Install the isolator switch near the unit. Fix the cables: if vacated may be subject to tearing. The cable don’t have to touch the compressor and the refrigerant piping (they reach high temparatures). WSAN-XIN 21-141 M0R940E13-00...
  • Page 17: Electrical Panel

    Main control module Fuse Electronic thermostatic management 230V aux. cicuit fuse Fan control module Inverter alarm auxiliary relay RS 485 module Compressor control relay (OPTIONAL) Fan capacitor Ciculation pump control relay Transformer Terminal block of the customer connections M0R940E13-00 WSAN-XIN 21-141...
  • Page 18 Compressor line protection (OPTIONAL) Fan capacitor Inverter alarm auxiliary relay Transformer Compressor control relay compressor overload protection and timer Ciculation pump control relay Size 51-71 230V aux. cicuit fuse Terminal block of the customer connections Size 51-71 WSAN-XIN 21-141 M0R940E13-00...
  • Page 19 6.8 SA2 = Summer - Winter remote → 20 Only for sizes 51-71 Remote ON-OFF 6.7 SA1 = ON-OFF remote → 20 Fuses Pump use Provided by the customer Provided by the customer Isolating switch Terminal block of the customer connections Provided by the customer Fuse M0R940E13-00 WSAN-XIN 21-141...
  • Page 20 6.10 Domestic hot water module For details see: 14.3 AMACSX - Domestic hot water module → 67 6.11 Serial communication module with RS485 serial converter kit For details see: 14.2 CMSC2X - Serial communication module with RS485 serial converter kit → 66 WSAN-XIN 21-141 M0R940E13-00...
  • Page 21: Start-Up

    10. climatic curve personalization 11. set date and time 12. personalise scheduling 13. personalise DHW * 14. climatic curve personalization 15. set ambient keypad * 16. complete and available unit documentation *If present M0R940E13-00 WSAN-XIN 21-141...
  • Page 22: Refrigeration Circuit

    Check that the air and water temperatures are included in the operating limits. Start-up the unit. With operating unit, i.e. in stable conditions and next to the operating ones, check: • Voltage • Total absorption of the unit • Absorption of the single electric loads WSAN-XIN 21-141 M0R940E13-00...
  • Page 23: Remote Controls

    = 10°C compensated setpoint = 14°C Parameter modification Main menu→Parameters→dS→dS00 Cool Description dS01 Temperature controller dynamic differential proportional band in Cool dS03 Maximum temperature controller dynamic differential in Cool dS05 Temperature controller dynamic differential setpoint in Cool M0R940E13-00 WSAN-XIN 21-141...
  • Page 24 (for ex. Condensing circuit + direct expansion unit) Certification of setting in service: • for all the units Periodical verifications: • to be executed with the frequency indicated by the Manufacturer (see the “maintenance inspections” paragraph) WSAN-XIN 21-141 M0R940E13-00...
  • Page 25: Control

    Inputs / clock / active alarms / setpoint Go to the next level STATA menu Activate / disactivate the time bands Access to the SETTING menu Parameters / function / password / alarms * Unit in OFF the antifreeze function is not active. M0R940E13-00 WSAN-XIN 21-141...
  • Page 26 Fnc - functions St - on / off SCHEDULING CC - copy card EUr - alarm log reset PASS - password EU - alarms Alarm log *Manual defrosting: possible only under certain conditions. Use for qualified technicians reserved. WSAN-XIN 21-141 M0R940E13-00...
  • Page 27: Clock Setting

    Back to step 4 8.7 Water setpoint modification Step Display Action Keys Menu/Variable Notes Main menu Press Select Access Cool Choose Cool Cool Select Heat Confirm Set the value Press Confirm Press Back to the previous menu M0R940E13-00 WSAN-XIN 21-141...
  • Page 28: Alarm Reset

    Press 1° active alarm Er01 Scroll Other active alarms Press Back to the previous menu 8.11 Alarm reset Step Display Action Keys Menu/Variable Notes Main menu Press Select Press Select Press Press Back to the previous menu WSAN-XIN 21-141 M0R940E13-00...
  • Page 29: Alarm Log

    AUto (automatic) MAnu (manual) AUto Press Press Back to the previous menu 8.13 Alarms log reset Step Display Action Keys Menu/Variable Notes Main menu Press Select Press Select Press 3 sec. Press Back to the previous menu M0R940E13-00 WSAN-XIN 21-141...
  • Page 30 Saturday tE06 = 3 Sunday tE07 = 3 To enable the hour scheduling set the parameters tE00 and CL43: Par tE00 hour scheduling 0 = disabled, 1 = enabled Par CL43 = -2 Parameter modification Main menu→Parameters→tE→tE00 WSAN-XIN 21-141 M0R940E13-00...
  • Page 31 Time tE31 tE59 tE87 Minutes tE32 tE60 tE88 Mode 0= on tE33 tE61 tE89 1= standby Cooling tem- Event 4 tE34 tE62 tE90 perature Heating tem- tE35 tE63 tE91 perature DHW tempera- tE36 tE64 tE92 ture M0R940E13-00 WSAN-XIN 21-141...
  • Page 32 In the following example the antilegionella cycle is scheduled: Wednesday duration 1 starting at 23:00 Sunday duration 2 starting at 22:30 Cycle duration (0= OFF from 1 to 24 Time Minutes hours) Monday Tuesday Wednesday Thursday Friday Saturday Sunday WSAN-XIN 21-141 M0R940E13-00...
  • Page 33 Inputs / clock / active alarms / setpoint Go to the next level STATA menu Activate / disactivate the time bands Access to the SETTING menu Parameters / function / password / alarms * Unit in OFF the antifreeze function is not active. M0R940E13-00 WSAN-XIN 21-141...
  • Page 34 PAR - parameters Configuration dEF - manual defrosting tA - alarm reset Fnc - functions St - on / off SCHEDULING CC - copy card EUr - alarm log reset PASS - password EU - alarms Alarm log WSAN-XIN 21-141 M0R940E13-00...
  • Page 35 Back to step 4 8.24 Water setpoint modification Step Display Action Keys Menu/Variable Notes Main menu Press Select Access Cool Choose Cool Cool Select Heat Confirm Set the value Press Confirm Press Back to the previous menu M0R940E13-00 WSAN-XIN 21-141...
  • Page 36 Alternated to temperature Fixed ALARM led Press any button ALARM led is flashing For details see: 8.27 Alarms → 38 8.27 Alarms Step Display Action Keys Menu/Variable Notes Main menu Press Select Press Select Press Press Back to the previous menu WSAN-XIN 21-141 M0R940E13-00...
  • Page 37 Select AUto MAnu (manual) AUto Press Press Back to the previous menu 8.30 Alarms log reset Step Display Action Keys Menu/Variable Notes Main menu Press Select Press Select Press 3 sec. Press Back to the previous menu M0R940E13-00 WSAN-XIN 21-141...
  • Page 38 Notes Main menu Press 3 sec. Select Air1 Air1 Press Is it possible to disable the ambient keyboard: Cr00 = 0 Cr30 = 0 To enable water setpoint compensation with ambient temperature set: Cr 30 = 10 WSAN-XIN 21-141 M0R940E13-00...
  • Page 39: Maintenance

    It’s recommended that the starting-up after the stopping period is performed by a qualified technician, especially after seasonal stops or seasonal switch. When restarting, refer to what is indicated in the “start-up” section. Schedule technical assistance in advance to avoid hitches and to guarantee that the system can be used when required. M0R940E13-00 WSAN-XIN 21-141...
  • Page 40: Main Components

    (sizes 21÷71) A. Coil pump B. Inverter Compressor C. Electrical panel G. Fan D. Exchanger A. vent plate exchanger B. pump Flow Switch C. input probe G. input probe D. Safety valve (6 Bar) H. water outlet WSAN-XIN 21-141 M0R940E13-00...
  • Page 41 (size 81÷141) A. Coil pump B. Inverter Compressor C. Electrical panel G. Fan D. Exchanger A. vent pump B. Differential pressure switch input probe C. input probe G. Safety valve (6 Bar) D. plate exchanger H. water outlet M0R940E13-00 WSAN-XIN 21-141...
  • Page 42: Air Coil

    1,5 times higher than the nominal one • with an appropriate product moderately acid (95% water + 5% phosphoric acid) • after the cleaning rince with water to inhibe the detergent rests WSAN-XIN 21-141 M0R940E13-00...
  • Page 43 9.11 Circulating pumps Check: • no leaks • bearing status (anomalies are highlighted by abnormal noise and vibration) • the terminal protection covers are closed and the cable holders are properly positioned 9.12 Probe position A. Fresh air probe M0R940E13-00 WSAN-XIN 21-141...
  • Page 44 9.13 Spare parts sizes 21-31-41 WSAN-XIN 21-141 M0R940E13-00...
  • Page 45 (*) Components installed inside each electrical panel SB655/C Control module XVD420 driver module for electr. valve 230/12+12+24V mono-phase transformer Control module of the condensing fans 420v 30.000h/Class A condenser Condensing air temp. probe Refrigerant circuit gas temp. probe Water temperature probe M0R940E13-00 WSAN-XIN 21-141...
  • Page 46 9.14 Spare parts sizes 51-71 WSAN-XIN 21-141 M0R940E13-00...
  • Page 47 (*) Components installed inside each electrical panel SB655/C Control module XVD420 driver module for electr. valve 230/12+12+24V mono-phase transformer Control module of the condensing fans 420v 30.000h/Class A condenser Condensing air temp. probe Refrigerant circuit gas temp. probe Water temperature probe M0R940E13-00 WSAN-XIN 21-141...
  • Page 48 9.15 Spare parts sizes 81-101 WSAN-XIN 21-141 M0R940E13-00...
  • Page 49 (*) Components installed inside each electrical panel SB655/C Control module XVD420 driver module for electr. valve 230/12+12+24V mono-phase transformer Control module of the condensing fans 420v 30.000h/Class A condenser Condensing air temp. probe Refrigerant circuit gas temp. probe Water temperature probe M0R940E13-00 WSAN-XIN 21-141...
  • Page 50 9.16 Spare parts sizes 121-141 WSAN-XIN 21-141 M0R940E13-00...
  • Page 51 (*) Components installed inside each electrical panel SB655/C Control module XVD420 driver module for electr. valve 230/12+12+24V mono-phase transformer Control module of the condensing fans 420v 30.000h/Class A condenser Condensing air temp. probe Refrigerant circuit gas temp. probe Water temperature probe M0R940E13-00 WSAN-XIN 21-141...
  • Page 52: Decommissioning

    The user must not dispose of the unit at the end of its life cycle as urban waste, it must instead be handed over to appropriate collection centres as set forth by current standards or as instructed by the distributor. WSAN-XIN 21-141 M0R940E13-00...
  • Page 53: Residual Risks

    Do not remain in the vicinity of the safety valve and never leave the refrigerating system taps closed. M0R940E13-00 WSAN-XIN 21-141...
  • Page 54: Dimensional Drawings

    (16)drill holes for lifting GENERAL ELECTRICAL PANEL Power line input control keypad GAS F 1” internal exchanger water inlet GAS F 1” internal exchanger water inlet Condensate discharge Clearance access recommended Size Length Depth Height Operating weight Shipping weight WSAN-XIN 21-141 M0R940E13-00...
  • Page 55 GENERAL ELECTRICAL PANEL Power line input control keypad GAS F 1” internal exchanger water inlet GAS F 1” internal exchanger water inlet Condensate discharge Clearance access recommended Size Length 1038 1038 Depth Height 1234 1234 Operating weight Shipping weight M0R940E13-00 WSAN-XIN 21-141...
  • Page 56 GAS F 1” internal exchanger water inlet GAS F 1” internal exchanger water inlet Condensate discharge 10. Antivibration fixing holes 11. (16)drill holes for lifting Size Length 1685 1685 1685 Depth Height 1137 1137 1137 Operating weight Shipping weight WSAN-XIN 21-141 M0R940E13-00...
  • Page 57 GAS F 1” internal exchanger water inlet GAS F 1” internal exchanger water inlet Condensate discharge 10. Antivibration fixing holes 11. (16)drill holes for lifting Size Length 1685 1685 1685 Depth Height 1517 1517 1517 Operating weight Shipping weight M0R940E13-00 WSAN-XIN 21-141...
  • Page 58: Technical Information

    3,13 3,13 3,13 External Section Fans Type of fans No. of fans Standard air flow 1028 1028 2056 1996 2222 2306 2444 2778 3056 3172 Installed unit power 0,12 0,15 0,15 0,15 0,15 0,45 0,41 0,47 0,44 WSAN-XIN 21-141 M0R940E13-00...
  • Page 59: Operating Range

    3. COP (EN 14511:2008) performance coefficient in heating mode. Ratio between heating capacity supplied and absorbed 8. ESEER calculated by Clivet for radiant systems with water produced at 18°C by taking into account the load conditions and power in accordance with EN 14511:2008. The absorbed power is the sum of the power absorbed by the compressor + electric source water temperature as defined by EUROVENT for water at 7°C...
  • Page 60: Sound Levels

    13.5 Unit without hydronic system Exchanger pressure drop limit. Warning: don’t use over this limit. unit without hydronic assembly Dp = pressure drop Q = water flow Exchamger pressure drop limit. Warning: don’t use below this limit. WSAN-XIN 21-141 M0R940E13-00...
  • Page 61 DP [kPa] = Available pressure Q [l/s] = water flow rate the heads are intended as available at the unit connections 13.7 Unit with EC high efficiency circulating group - optional Available pressure curves with high-efficiency circulator High-efficiency circulator absorption curves M0R940E13-00 WSAN-XIN 21-141...
  • Page 62: Accessories

    Domestic hot water module CMACSX Accessory separately supplied SYSTEM ADMINISTRATORS Serial communication module with RS485 serial converter kit CMSC2X Accessory separately supplied ELECTRIC CIRCUIT Remote control RCTX Accessory separately supplied INSTALLATION Rubber antivibration mounts AMRX Accessory separately supplied WSAN-XIN 21-141 M0R940E13-00...
  • Page 63 14.1 RCTX - Remote control Electrical panel Terminal block of the customer connections AP7 Room keypad Max. = 100 mt. Cable section: Min. 0,35 Max.1 mm2 LAN net: A + B = 100 mt. Max AMACSX - Domestic hot water module M0R940E13-00 WSAN-XIN 21-141...
  • Page 64 Baud Rate (0=1200 / 1=2400 / 2=4800 / 3=9600 / 4=19200) supervision serial Cable characteristics Couple of conductors twisted and shielded Section of conductor 0,22mm2…0,35mm2 Nominal capacity between conductors < 50 pF/m Nominal impedance 120 Ω Recommended cable Belden 3105A or others with equal properties WSAN-XIN 21-141 M0R940E13-00...
  • Page 65 (accessory 3DHWX) LAN net: A + B = 100 mt. Max AMACSX - Domestic hot water module The resistance R can operate simultaneously to the compressor. For example: • antilegionella scheduling • BT7 < (setpoint ACS - 19°C) M0R940E13-00 WSAN-XIN 21-141...
  • Page 66 Electrical panel Electric heaters of the DHW storage Heat pump (provided by the Customer) Terminal block of the customer connections Storange high temperature safety thermostat LAN serial: L max = 100 mt Cable section: Min. 0,35 Max.1 mm2 WSAN-XIN 21-141 M0R940E13-00...
  • Page 67 Boiler replacing the heat pump Based on the system water temperature / domestic hot water Based on the outdoor air temperature Br02 = 0 (Factory value) Enable the function: HP00=1 Main menu → Parameters → br → Parameters → Main menu M0R940E13-00 WSAN-XIN 21-141...
  • Page 68: Alarms - Stata

    Winding 1 disconnection * Manual E113 Winding 1 short circuit * Manual E114 Winding 2 disconnection * Manual E115 Winding 2 short circuit * Manual A = AUTOMATIC reset * Switch on and off the electronic thermostatic driver WSAN-XIN 21-141 M0R940E13-00...
  • Page 69 Superheating temperature 1rE2 Condensing saturate temperature 1rE5 Superheating 1rE6 Gas pressure (=1Ai1) 1rE7 Opening percentage electronic thermostatic valve 1SP4 Superheating Setpoint Actual Setpoint: setpoint with compensation / operating limit CP01 Hours compressor: dozens PU01 Hours utility pump: dozens M0R940E13-00 WSAN-XIN 21-141...
  • Page 70 WSAN-XIN 21-141 M0R940E13-00...
  • Page 71 Page intentionally left blank...
  • Page 72 Tel. + 31 (0) 33 7503420 - Fax + 31 (0) 33 7503424 - info@clivet.nl CLIVET GmbH Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com CLIVET RUSSIA Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia Tel.

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