Related Manuals for CLIVET WSAN-XSC3 MF Series
Summary of Contents for CLIVET WSAN-XSC3 MF Series
- Page 1 Installation and operating manual WSAN-XSC3 MF 90.4 - 240.4 Multifunction heat pump with hot/chilled simuoltaneous water production for outdoor installation M02M40N15-01 02-08-16...
- Page 2 Yours faithfully. CLIVET Spa The data contained in this manual is not binding and may be changed by the manufacturer without prior notice. Reproduction, even is part, is FORBIDDEN © Copyright - CLIVET S.p.A. - Feltre (BL) - Italia...
- Page 3 Index of contents General description Reception Positioning Water connections Electrical connections Start-up Control Maintenance Accessories Decommissioning Residual risks Technical information Dimensional drawings M02M40N15-01 WSAN-XSC3 MF 90.4-240.4...
- Page 4 General description 1.1 Manual The manual provides correct unit installation, use and maintenance. Pay particular attention to: Warning, identifies particularly important operations or information. Prohibited operations that must not be carried out, that compromise the operating of the unit or may cause damage to persons or things. •...
- Page 5 1.9 User training The installer has to train the user on: • Start-up/shutdown • Set points change • Standby mode • Maintenance • What to do / what not to do in case of breakdown 1.10 Data update Continual product improvements may imply manual data changes. Visit manufacturer web site for updated data.
- Page 6 Reception You have to check before accepting the delivery: • That the unit hasn’t been damaged during transport • That the materials delivered correspond with that indicated on the transport document comparing the data with the identification label positioned on the packaging. In case of damage or anomaly: •...
- Page 7 2.3 Packaging removing Be careful not to damage the unit. Keep packing material out of children’s reach it may be dangerous. Recycle and dispose of the packaging material in conformity with local regulations. Supports for handling: remove after the handling. Remove the coil protective mesh before the start-up M02M40N15-01 WSAN-XSC3 MF 90.4-240.4...
- Page 8 Positioning During positioning consider these elements: • Technical spaces requested by the unit • Electrical connections • Water connections • Spaces for air exhaust and intake 3.1 Functional spaces Functional spaces are designed to: • guarantee good unit operation • carry out maintenance operations •...
- Page 9 3.4 AxiTop 3.5 Anti-vibration mount support For details see: 9 Accessories p. 47 3.6 Condensate water When a heat pump is running it produces a considerable amount of water due to the defrosting cycles of the external coil. The condensate must be disposed in order to avoid damages to people and things. M02M40N15-01 WSAN-XSC3 MF 90.4-240.4...
- Page 10 Water connections 4.1 Water quality Water features • confirming to local regulations • total hardness < 14°fr • within the limits indicated by table The water quality must be checked by qualified personnel. Water with inadequate characteristics can cause: • pressure drop increase •...
- Page 11 4.6 Recommended connection The installer must define: • component type • position in system UNIT antivibration joints safety valve piping support Flow Switch exchanger chemical cleaning bypass pressure gauge drain valve thermometer vent filter shut-off valve Internal storage tank Pump / circulating pump Cleaning system bypass expansion vessel 4.7 Hydraulic connections...
- Page 12 4.10 Operation sequence Close all vent valves in the high points of the unit hydraulic circuit Close all drain valves in the low points of the unit hydraulic circuit: • Heat exchangers • Pumps • collectors • storage tank • free-cooling coil Carefully wash the system with clean water: fill and drain the system several times.
- Page 13 Electrical connections The characteristics of the electrical lines must be determined by qualified electrica personnel able to design electrical installations; moreover, the lines must be in conformity with regulations in force. The protection devices of the unit power line must be able to stop all short circuit current, the value must be determined in accordance with system features.
- Page 14 5.5 Power supply cables section Size 90.4 100.4 110.4 120.4 140.4 160.4 180.4 Min. cable section Cu (mm²) 1x95 1x95 1x150 1x150 1x150 1x240 1x240 Max. cable section Cu (mm²) 1x185 1x185 1x240 1x240 1x240 1x240 1x240 Min. bar Cu section (mm²) Max.
- Page 15 5.7 Computer connection Service keypad RJ45: standard connection P.C.-not supplied P.C. connection, shift RJ45 from T-HI to T-IP Configure P.C. connect P.C. and main module with LAN cable check in the taskbar that the connection is active open Control Panel and select Network and sharing center select Modify board setting select Local area connection (LAN) select Internet protocol version 4 (TPC) IPV4 and enter Property...
- Page 16 5.8 Remote control Option Distance up to 350 mt User interface Distance up to 700 mt B = B1 KNX bus, max 350 mt twisted pair with shield, ø 0,8 mm EIB/KNX cable marking recommende PSX - Mains power supply unit pwer supply unit N125/11 5WG1 125-1AB11 AC 120...230V, 50...60Hz KNX bus, max 350 mt...
- Page 17 5.9 Modbus - RS485 Option LED BSP communication with AP1 module LED BUS communication with Modbus green communication ok green communication ok yellow software ok but communication with AP1 yellow startup / channel not communicating down flashing: software error communication down fixed: hardware error A.
- Page 18 5.10 LonWorks Option LED BSP communication with AP1 module LED BUS communication with LonWorks green communication ok green ready for communication yellow software ok but communication with AP1 yellow startup down flashing: software error flashing: communicating not possible fixed: hardware error communication down 5.11 BACnet IP Option...
- Page 19 Start-up 6.1 General description The indicated operations should be done by qualified technician with specific training on the product. The electrical, water connections and the other system works are by the installer. Upon request, the service centres performing the start-up. Agree upon in advance the star-up data with the service centre.
- Page 20 6.4 Configuration for 2-pipe system WSAN-XSC3 MF 90.4-240.4 M02M40N15-01...
- Page 21 6.5 Configuration for 4-pipe system 6.6 Desuperheater mode The standard unit control at part load changes the water flow-rate, hot side, maintaining the supply temperature at the target value. Through the flow modulation the standard unit can produce hot water even over the set-point, up to a settable limit temperature (default 65°C). Thanks to this setting the exchanger operation time, hot user side, is extended in desuperheater mode, improving the unit efficiency of 5% compared to the desuperheater mode not active.
- Page 22 6.7 Refrigeration circuit Check carefully the refrigerating circuit: the presence of oil stains can mean leakage caused by transportation, movements or other). Verify that the refrigerating circuit is in pressure: Using the unit manometers, if present, or service manometers. Make sure that all the service outlets are closed with proper caps; if caps are not present a leak of refrigerant can be possible. Open the valves of the refrigerant circuit, if there are any.
- Page 23 6.12 Voltages Check that the air and water temperatures are within in the operating limits. Start-up the unit. With unit operating in stable conditions, check: • Voltage • Total absorption of the unit • Absorption of the single electric loads 6.13 Demand limit Menu accessible only after having entered the password.
- Page 24 6.14 Climatic TExt Menu accessible only after having entered the password. Access reserved only to specifically trained personnel. The parameter modification can cause irreversible damages. The setpoint defined by the temperature curve is shown at status S0052: ActualUtSetp Only if P0036: EnCompExt ≠ 0 Path: Main Menu / Unit parameters / TExt Correction config Example Step Display...
- Page 25 6.15 Water reset Menu accessible only after having entered the password. Access reserved only to specifically trained personnel. The parameter modification can cause irreversible damages. The water reset correction affects the setpoint defined by the Climate curve TExt (actual setpoint). The setpoint is shown at status S0052: ActualUtSetp Only if P0003: En WaterReset ≠...
- Page 26 6.16 ECOSHARE function for the automatic management of a group of units • Max 7 units • Maximum length of the bus line: 700 m. • Maximum distance between 2 units: 300 m • Type of cable: shielded twisted pair cable Ø 0,8 mm. use an EIB/KNX cable •...
- Page 27 If there are more units connected in a local network set the mode of operation. MODE A Every unit manages its own compressors according to the setpoint. Every unit optimizes its refrigeration circuits. Pumps always active, even with compressor stoped. P0658 = 0 P0657 >...
- Page 28 The above-described operating conditions must be considered outside the operating limits. In the event of compressor breakdown, due to operating in the above-mentioned conditions, the guarantee will not be valid and Clivet spa declines any responsibility.
- Page 29 Control 7.1 Led INFO Not used ALARM Blink / fixed = alarm present CANCEL not used currently Heat: Heating (not used) 7.2 Display Ref. Variable Description Date - Time ActualSetPoint Temperature setting T.InH2OUtilitySide Water inlet temperature utility side T.OutH2OUtilitySide Water outlet temperature utility side ActualState On / off / eco / pmp On ActualMode...
- Page 30 7.4 Change unit state Step Display Action Menu/Variable Keys Notes Press Main menu Select Cmd Local state OFF - ECO - ON - Pump On Confirm Exit * Local state ECO: recurrent pump ON-OFF; compressors keep water system at setpoint ECO Pmp ON: pump ON, compressor OFF 7.5 Change the mode Step Display...
- Page 31 7.7 Scheduler It is possible to set 6 events (Off, Eco, On, Recirculating) for each week day. Step Display Action Menu/Variable Keys Notes Press Main menu Select Scheduler Scheduler Select Select Time Event time Confirm Select Value On/Eco.. Confirm Exit Enable Scheduler Step Display Action...
- Page 32 SOURCE STATA GENERAL STATA CIRCUIT 1 STATA USER-SIDE STATA WSAN-XSC3 MF 90.4-240.4 M02M40N15-01...
- Page 33 DIGITAL INPUT ANALOGIC INPUT M02M40N15-01 WSAN-XSC3 MF 90.4-240.4...
- Page 34 OUTPUT ANALOGICI ANALOGIC OUTPUT WSAN-XSC3 MF 90.4-240.4 M02M40N15-01...
- Page 35 7.9 Keyboard settings Step Display Action Menu/Variable Keys Notes Press 3 sec. Press HMI Settings Select Press Press Select Local connections 7.10 Alarms Before resetting an alarm identify and remove its cause. Repeated resets can cause irreversible damage. Example: + eE0001: Phase monitor: Fault = active alarm - EE0003: Pum 1 faulty: Ok = resetted alarm Display of alarm: step 1-3 Reset allarm: step 4-10...
- Page 36 7.11 General list of alarms ELECTRICAL CIRCUIT ALARMS Name Description Category eE0001 Phase monitor Phase monitor fault Central EE0003 Pump 1 faulty User side pump 1 overload protection GP Ut EE0004 Pump 2 faulty User side pump 2 overload protection GP Ut EE0005 Pump 3 faulty...
- Page 37 ELECTRICAL CIRCUIT ALARMS Name Description Category ee0104 TimeOutModPOL965 POL965 module disconnected HW TimeOut ee0105 TimeOutModPOL94U POL94U module disconnected HW TimeOut ee0106 TimeOutModPOL94U_2 POL94U module disconnected HW TimeOut ee0107 TimeOutModPOL985 POL985 module disconnected HW TimeOut ee1001 T.Suction Gas Gas temperature probe 3 fault HW Circuit 1 ee1002 T.Suction Gas...
- Page 38 ELECTRICAL CIRCUIT ALARMS Name Description Category ee1058 Alarm Inverter 2 Inverter 2 in alarm Inverter DFS ee1059 Alarm missing comunication inv2 Inverter 2 Modbus communication error Inverter DFS ee1060 Timeout comunication inv2 Inverter 2 communication timeout Inverter DFS ee1061 Alarm Inverter 3 Inverter 3 in alarm Inverter DFS ee1062...
- Page 39 ELECTRICAL CIRCUIT ALARMS Name Description Category ee2043 Alarm Inverter 3 Inverter 3 in alarm Inverter APY ee2044 Alarm missing comunication inv3 Inverter 3 Modbus communication error Inverter APY ee2045 Timeout comunication inv3 Inverter 3 communication timeout Inverter APY EE2047 Alarm Envelop Comp1 Compressor 1 envelope alarm Circuit 2 EE2048...
- Page 40 EFRIGERANT CIRCUIT ALARMS Name Description Category ff2005 Min overheating EEV1 Min Superheat value (user side) Circuit 2 ff2006 Min overheating EEV2 Min Superheat value (source) Circuit 2 fF2009 Low Pressure Alarm (DI) Low pressure Alarm (DI) Circuit 2 ff2010 Warning LP Cool Low pressure Pre Alarm CoolingMode Circuit 2 ff2011...
- Page 41 Maintenance 8.1 General description Maintenance must be done by authorized centres or by qualified personnel. The maintenance allows to: • maintain the unit efficiency • increase the life span of the equipment • assemble information and data to understand the state of the unit efficiency and avoid possible damages Before checking, please verify the following: •...
- Page 42 8.3 Unit booklet It’s advisable to create a unit booklet to take notes of the unit interventions. In this way it will be easier to adequately note the various interventions and aid any troubleshooting. Report on the booklet: • date •...
- Page 43 8.8 Circulating pumps Check: • no leaks • bearing status (anomalies are highlighted by abnormal noise and vibration) • the terminal protection covers are closed and the cable holders are properly positioned 8.9 Insulations Check the condition of the insulations: if necessary apply glue and and renew the seals. 8.10 Water filter Check that no impurities prevent the correct passage of water.
- Page 44 8.14 Copeland scroll compressor Advanced Scroll Temperature Protection Compressor may stop Pumping With Motor Running Turn Off And Wait Until Cool May need More Than 1 Hour To Reset 8.15 System discharge evacuate the system evacuate the exchanger, use all the cocks presents use compressed air to blow the exchanger dry completely the exchanger by an hot air jet;...
- Page 45 8.17 Compressor replacement M02M40N15-01 WSAN-XSC3 MF 90.4-240.4...
- Page 46 8.18 Exchanger replacement WSAN-XSC3 MF 90.4-240.4 M02M40N15-01...
- Page 47 Accessories 9.1 Anti-vibration mount support M02M40N15-01 WSAN-XSC3 MF 90.4-240.4...
- Page 48 WSAN-XSC3 MF 90.4-240.4 M02M40N15-01...
- Page 49 9.2 HydroPack Hydropack user side with 2/3 ON/OFF pumps Hydropack user side with no.2/3 of inverter pumps Recovery side hydronic unit with 2/3 inverter pumps Exchanger non-return valve Cutoff valve pressure switch of the charged system Purge valve Anti-ice electric heater Storage tank CSVX Couple of manually operated shut-off valves...
- Page 50 9.3 hydronic assembly 550/700/900 l. storage tank 550/700/900 l. storage tank with primary circuit with built-in pump Exchanger non-return valve Cutoff valve pressure switch of the charged system Purge valve Anti-ice electric heater Storage tank CSVX Couple of manually operated shut-off valves drain valve IFWX Steel mesh strainer on the water side...
- Page 51 10 Decommissioning 10.1 Disconnecting Only authorised personnel must disconnect the unit. Avoid leak or spills into the environment. Before disconnecting the unit, the following must be recovered, if present: • refrigerant gas • anti-freeze solutions in the water circuit Awaiting dismantling and disposal, the unit can also be stored outdoors, if the electrical, cooling and water circuits of the unit have 100% integrity and are isolated, bad weather and rapid change in temperature will not result in any environmental impact.
- Page 52 11 Residual risks General description Electric parts In this section the most common situations are indicated,as these cannot be An incomplete attachment line to the electric network or with incorrectly controlled by the manufacturer and could be a source of risk situations for sized cables and/or unsuitable protective devices can cause electric shocks, people or things.
- Page 53 Configuration for 4-pipe system Acoustic configuration: compressor soundproofing (SC) General technical data - Performance 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Size Cooling Cooling capacity [kW] Compressor power input [kW] 78,3 85,6 94,6 Total power input [kW] 87,9 95,2 2,95...
- Page 54 Configuration for 4-pipe system Acoustic configuration: super-silenced (EN) General technical data - Performance 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Size Cooling Cooling capacity [kW] Compressor power input [kW] 82,4 89,3 98,6 Total power input [kW] 89,4 96,3 2,78 2,73...
- Page 55 Configuration for 4-pipe system Acoustic configuration: compressor soundproofing (SC) General technical data - Construction Size 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Compressor Type of compressors Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Refrigerant R-410A R-410A R-410A R-410A R-410A R-410A R-410A R-410A R-410A R-410A No.
- Page 56 Configuration for 4-pipe system Acoustic configuration: super-silenced (EN) General technical data - Construction Size 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Compressor Type of compressors Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Refrigerant R-410A R-410A R-410A R-410A R-410A R-410A R-410A R-410A R-410A R-410A No.
- Page 57 Configuration for 4-pipe system Operating range in cooling Compressor soundproofing (SC) Super-silenced (EN) Ta (°C)= external exchanger inlet air temperature (D.B.) Ta (°C)= external exchanger inlet air temperature (D.B.) To (°C)= internal exchanger outlet water temperature To (°C)= internal exchanger outlet water temperature Standard unit operating range at full load Standard unit operating range at full load Unit operating range with automatic staging of the compressor capacity...
- Page 58 Configuration for 4-pipe system Admissible water flow-rates Minimum (Qmin) and maximum (Qmax) admissible water flow for the unit to operate correctly. Cold user side exchanger User side exchanger EXCELLENCE SC/EN 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Qmin [l/s] 10,1...
- Page 59 Configuration for 2-pipe system Acoustic configuration: compressor soundproofing (SC) General technical data - Performance 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Size Cooling Cooling capacity [kW] Compressor power input [kW] 78,3 85,6 94,6 Total power input [kW] 87,9 95,2 2,95...
- Page 60 Configuration for 2-pipe system Acoustic configuration: super-silenced (EN) General technical data - Performance 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Size Cooling Cooling capacity [kW] Compressor power input [kW] 82,4 89,3 98,6 Total power input [kW] 89,4 96,3 2,78 2,73...
- Page 61 Configuration for 2-pipe system Acoustic configuration: compressor soundproofing (SC) General technical data - Construction Size 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Compressor Type of compressors Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Refrigerant [kg] No.
- Page 62 Configuration for 2-pipe system Acoustic configuration: super-silenced (EN) General technical data - Construction Size 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Compressor Type of compressors Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Refrigerant [kg] No.
- Page 63 Configuration for 2-pipe system Operating range in cooling Compressor soundproofing (SC) Super-silenced (EN) Ta (°C)= external exchanger inlet air temperature (D.B.) Ta (°C)= external exchanger inlet air temperature (D.B.) To (°C)= internal exchanger outlet water temperature To (°C)= internal exchanger outlet water temperature Standard unit operating range at full load Standard unit operating range at full load Unit operating range with automatic staging of the compressor capacity...
- Page 64 Configuration for 2-pipe system Admissible water flow-rates Minimum (Qmin) and maximum (Qmax) admissible water flow for the unit to operate correctly. User side exchanger EXCELLENCE SC/EN 90.4 100.4 110.4 120.4 140.4 160.4 180.4 200.4 220.4 240.4 Qmin [l/s] 10,1 11,5 14,3 14,3 16,4...
- Page 65 Dimensional drawings Size 90.4-120.4 - Acoustic configuration : Compressor soundproofing (SC) / Super-silenced (EN) 7. Entering exchanger water recovery side 1. External exchanger 8. Leaving exchanger water recovery side 2. Antivibration fixing holes Ø 25mm 9. Water inlet user side of no pumps unit / Water outlet user side of unit with pumps (optional) 3.
- Page 66 Size 140.4-160.4 - Acoustic configuration : Compressor soundproofing (SC) / Super-silenced (EN) 1. External 6. Recommended functional clearances exchanger 7. Entering exchanger water recovery side 2. Antivibration fixing holes Ø 25mm 8. Leaving exchanger water recovery side 3. Lifting brackets (removable, if required, after unit positioning) 9.
- Page 67 Size 180.4-240.4 - Acoustic configuration : Compressor soundproofing (SC) / Super-silenced (EN) 1. External exchanger 7. Entering exchanger water recovery side 2. Antivibration fixing holes Ø 25mm 8. Leaving exchanger water recovery side 3. Lifting brackets (removable, if required, after unit positioning) 9.
- Page 68 Tel. + 34 91 6658280 - Fax + 34 91 6657806 - info@clivet.es CLIVET GmbH Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com CLIVET RUSSIA Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia Tel.