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CLIVET WSAN-XEM 50.4 Installation And Operating Manual

CLIVET WSAN-XEM 50.4 Installation And Operating Manual

Air cooled heat pump for external installation

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Installation and
operating manual
WSAN-XEM 50.4 - 120.4
Air cooled heat pump for external installation
M0L140E15-05
27-08-2018

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Summary of Contents for CLIVET WSAN-XEM 50.4

  • Page 1 Installation and operating manual WSAN-XEM 50.4 - 120.4 Air cooled heat pump for external installation M0L140E15-05 27-08-2018...
  • Page 2 Yours faithfully. CLIVET Spa The data contained in this manual is not binding and may be changed by the manufacturer without prior notice. Reproduction, even is part, is FORBIDDEN © Copyright - CLIVET S.p.A. - Feltre (BL) - Italia...
  • Page 3: Table Of Contents

    Index of contents General description Reception Positioning Water connections Electrical connections Start-up Control Maintenance Accessories Decommissioning Residual risks Technical information Dimensional drawings WSAN-XEM 50.4-120.4...
  • Page 4: General Description

    Contact a certified service agent. Use original spares parts only. Using the unit in case of breakdown or malfunction: • voids the warranty • it may compromise the safety of the unit • may increase time and repair costs WSAN-XEM 50.4-120.4...
  • Page 5 Must be quoted when ordering spare parts. 1.14 Assistance request Note data from the serial number label and write them in the chart on side, so you will find them easily when needed. Series Size Serial number Year of manufacture Electrical wiringdiagram WSAN-XEM 50.4-120.4...
  • Page 6: Reception

    Align the barycenter to the lifting point Use all the lifting brackets (see the dimensional section) Gradually bring the lifting belts under tension, making sure they are positioned correctly. 10. Before starting the handling, make sure that the unit is stable. WSAN-XEM 50.4-120.4...
  • Page 7 Keep packing material out of children’s reach it may be dangerous. Recycle and dispose of the packaging material in conformity with local regulations. Supports for handling: remove after the handling. Remove the coil protective mesh before the start-up 2.4 Anti-vibration mount support Option For details see: 9 Accessories p. 42 WSAN-XEM 50.4-120.4...
  • Page 8: Positioning

    The condensation must be eliminated in a manner to avoid wetting pedestrian areas. 3.4 Saftey valve gas side The installer is responsible for evaluating the opportunity of installing drain tubes, in conformity with the local regulations in force (EN 378). WSAN-XEM 50.4-120.4...
  • Page 9: Water Connections

    (for example in systems where some circuits are bypassed in particular situations). 4.5 Minimum system water content Minimum system water volumes are described within ‘General technical data’ section and they have to be satisfied to avoid continuous compressor switching on and off. WSAN-XEM 50.4-120.4...
  • Page 10 Electrically connect the flow switch at the inlet arranged on the XC terminal block. The flow switch must be set to the minimum reachable flow rate. A > 5 x Ø Ø B < A A. minimum distance WSAN-XEM 50.4-120.4...
  • Page 11 35°C and thus avoid the condensation of the refrigerant into the partial energy recovery device. The recovery exchanger must be always maintained full of water The lack of water amplifies the noise generated by the operation UNIT WSAN-XEM 50.4-120.4...
  • Page 12: Electrical Connections

    Max. bar Cu width (mm) Tightening torque (Nm) Size 100.4 110.4 120.4 Min. cable section Cu (mm²) 1x95 1x95 1x95 Max. cable section Cu (mm²) 1x185 1x185 1x185 Min. bar Cu section (mm²) Max. bar Cu width (mm) Tightening torque (Nm) WSAN-XEM 50.4-120.4...
  • Page 13 5.5 Connections perfomer by customer WSAN-XEM 50.4-120.4...
  • Page 14 12. write and run the command Ping 192.168.1.42 13. the message, connection is OK, will appear when successful 14. enter the browser (Crhome, Firefox ecc) 15. write and run the command http:/192.168.1.42 16. Userid = WEB 17. Password = SBTAdmin! WSAN-XEM 50.4-120.4...
  • Page 15 • The cable must have insulation features and non-flame propagation in accordance with applicable regulations. • The RS485 serial line must be kept as far away as possible from sources of electromagnetic interference. WSAN-XEM 50.4-120.4...
  • Page 16 AP1 module LED BUS communication with BACnet green communication ok green ready for communication yellow software ok but communication with AP1 yellow startup down flashing: software error BACnet server down fixed: hardware error restart after 3 sec WSAN-XEM 50.4-120.4...
  • Page 17 N125/11 5WG1 125-1AB11 Distance up to 700 mt AC 120...230V, 50...60Hz User interface KNX bus, max 350 mt B = B1 KNX bus, max 350 mt twisted pair with shield, ø 0,8 mm EIB/KNX cable marking recommende WSAN-XEM 50.4-120.4...
  • Page 18: Start-Up

    10. measure return and supply water temperature 11. measure super-heating and sub-cooling 12. check no anomalous vibrations are present 13. climatic curve personalization 14. climatic curve personalization 15. scheduling personalization 16. complete and available unit documentation WSAN-XEM 50.4-120.4...
  • Page 19 Check that the air and water temperatures are within in the operating limits. Start-up the unit. With unit operating in stable conditions, check: • Voltage • Total absorption of the unit • Absorption of the single electric loads WSAN-XEM 50.4-120.4...
  • Page 20 Set Point Select Demand limit Demand limit Confirm Press 3 sec. Select Local connections Path: Main Menu / Unit parameters / Demand limit Parameters Short description Description P0200 setpointdemandlimit Parameter setting of the value % of demand limit WSAN-XEM 50.4-120.4...
  • Page 21 HSptLow P0612 HSptHigh setpoint temperature value when the air temperature value is AirAtSptHigH P0613 AirAtSptHigH external air temperature value where the calculated setpoint takes on the value given by HSptHigh P0606 / P0609: Coooling P0610 / P0613: Heating WSAN-XEM 50.4-120.4...
  • Page 22 Value of the WR control signal corresponding to the correction of the set Heating equal to P0615 P0620 SWRMinH Value of the WR control signal corresponding to the correction of the set Heating equal to 0 P0616 / P0618: Cooling P0615, P0619, P0620: Heating WSAN-XEM 50.4-120.4...
  • Page 23 There must be suitable arresters to protect the serial lines from the effects of atmospheric discharges • The data line must be kept separate from the power conductors or powered at different voltage values and away from possible sources of electrical interference WSAN-XEM 50.4-120.4...
  • Page 24 Temperature Offset the master sum or subtract, depending on the way you set, in order of priority, to the set point of P0657 LNOffset the slave P0658 TypeRegMS Operation mode: 0=mode A; 1=mode B; 2=mode C P0659 LNAddress ProcessBus address unit WSAN-XEM 50.4-120.4...
  • Page 25 The above-described operating conditions must be considered outside the operating limits. In the event of compressor breakdown, due to operating in the above-mentioned conditions, the guarantee will not be valid and Clivet spa declines any responsibility.
  • Page 26 1 = 1 compr. On circuit 2 = 0 compr. On Heating capacity 7.3 Keys Symbol Name Description Info Main menu Alarm Alarm display Exit Cancel Previous level Keyboard settings Increases value Down Decreases value Confirm Enter Password WSAN-XEM 50.4-120.4...
  • Page 27 2° Setpoint Cool Enable by remote switch P0855 SetPointECOCooling Economic summer SetPoint P0577 SetPointHeating Setpoint Heat P0578 2SetPointHeating 2° Setpoint Heat P0579 SetPointECOHeating Economic winter SetPoint P0640 SetPointRecover Recovery Set Point P0580 ACSSetPoint domestic hot water set point WSAN-XEM 50.4-120.4...
  • Page 28 Unit Parameters Select Option config P0052=1 Press 3 sec. Select Local connections * Unit Parameters menu is displayed 7.8 Display the status Step Display Action Menu/Variable Keys Notes Press Main menu Select Machine State Select General, circuit, ecc.. Exit WSAN-XEM 50.4-120.4...
  • Page 29 Compressor 3.1 Hours EEV PID 1 controller status EEV PID 2 controller status EEV PID 3 controller status Source EEV 1 Source EEV 2 User-side EEV Bitmap Alarms 1.1 Bitmap Alarms 2.1 Bitmap Alarms 3.1 Bitmap Alarms 4.1 WSAN-XEM 50.4-120.4...
  • Page 30 Discharge Temperature 2.2 Source System Load 1180 High Pressure 1.1 1181 Compressor 1.1 Protection 1182 Compressor 2.1 Protection 1184 Source Fan 1.1 Protection 2180 High Pressure 1.2 2181 Compressor 1.2 Protection 2183 Compressor 2.2 Protection 2184 Source Fan 1.2 Protection WSAN-XEM 50.4-120.4...
  • Page 31 2302 Source Pump 2.1 Command 2303 Compressor 1.2 Command 2304 Compressor 2.2 Command 2305 Liquid Injection 1.2 2306 Liquid Injection 2.2 2307 RecValve Battery 1.2 2308 RecValve Chiller 1.2 2309 RecValve Recovery 1.2 2310 Reversing Cycle Valve 1.2 WSAN-XEM 50.4-120.4...
  • Page 32 Notes Press Alarm list detail Press Alarm list Select Alarm Alarm list detail Press 3 sec. Password Enter password Alarm list detail Press Alarm list Select Alarm Reset Select Executed Press 3 sec. Password management Select Log off WSAN-XEM 50.4-120.4...
  • Page 33 Recovery Inverter Protection Recovery side inverter overload protection Recovery ee0100 TimeOutModPOL98U POL98U module disconnected HW TimeOut ee0101 TimeOutModPOL98U_2 POL98U module disconnected HW TimeOut ee0102 TimeOutModPOL96U POL96U module disconnected HW TimeOut ee0103 TimeOutModPOL945 POL945 module disconnected HW TimeOut WSAN-XEM 50.4-120.4...
  • Page 34 Compressor 3 envelope alarm Circuit 1 ee1055 Alarm Inverter 1 Inverter 1 in alarm Inverter DFS ee1056 Alarm missing comunication inv1 Inverter 1 Modbus communication error Inverter DFS ee1057 Timeout comunication inv1 Inverter 1 communication timeout Inverter DFS WSAN-XEM 50.4-120.4...
  • Page 35 Inverter 1 communication timeout Inverter APY ee2040 Alarm Inverter 2 Inverter 2 in alarm Inverter APY ee2041 Alarm missing comunication inv2 Inverter 2 Modbus communication error Inverter APY ee2042 Timeout comunication inv2 Inverter 2 communication timeout Inverter APY WSAN-XEM 50.4-120.4...
  • Page 36 Circuit 1 FF1034 Vacuum Circuit Vaacum Alarm Circuit 1 FF1046 LimLp Low pressure limit Circuit 1 ff1047 DFRForced Defrost Forced Circuit 1 ff1048 DFRWaterTLow Low water temperature for defrost operation Circuit 1 ff1049 DFRTimeMax Defrost Maximum Time Circuit 1 WSAN-XEM 50.4-120.4...
  • Page 37 Source side water frost protection Sorgente 1 iI2017 Source Low Pressure Plant Source low water pressure Sorgente 2 iI2020 Source Low H2O Flow Source side low water flow Sorgente 2 II2021 Source H2O Freeze Alarm Source side water frost protection Sorgente 2 WSAN-XEM 50.4-120.4...
  • Page 38 * Refer to the local regulations; and ensure correct adherance. Companies and technicians that effect interventions of installation, maintenance/re- pairs, leak control and recovery must be CERTIFIED as expected by the local regulations. The leak control must be effected with annual renewal. WSAN-XEM 50.4-120.4...
  • Page 39 As an alternative, vacumn cleaner can be used to suck impurities from the air input side. Verify that the aluminum fins are not bent or damaged, in the event of damages contact the authorized assistance center and get the fins straightened in order to restore the initial condition for an optimal air flow. WSAN-XEM 50.4-120.4...
  • Page 40 • remove incrustations from the palette 8.11 Compressor supply line shut-off valve Do not remove the seal Remove only if authorized by the manufacturer. Please contact the maker for informations. 8.12 Crankcase heater Check: • closure • Operation WSAN-XEM 50.4-120.4...
  • Page 41 It’s recommended that the re-start after the stopping period is performed by a qualified technician, especially after seasonal stops or seasonal switching. When restarting, refer to what is indicated in the “start-up” section. Schedule technical assistance in advance to avoid hitches and to guarantee that the system can be used when required. WSAN-XEM 50.4-120.4...
  • Page 42 VNR = Non return valves SPA1 = Differential pressure switch user water side PU = Pump user side (2 ON/OFF pump) VSU = Water safety valve R19 = Hydronic assembly heaters SPA1 = Differential pressure switch user water side WSAN-XEM 50.4-120.4...
  • Page 43 9.4 Anti-vibration mount support WSAN-XEM 50.4-120.4...
  • Page 44 WSAN-XEM 50.4-120.4...
  • Page 45 WSAN-XEM 50.4-120.4...
  • Page 46 When machine components to be replaced for maintenance purposes are removed or when the entire unit reaches the end of its life and needs to be removed from the installation, waste should be separated by its nature and disposed of by authorised personnel at existing collection centres. WSAN-XEM 50.4-120.4...
  • Page 47 Periodically check that all of the panels are correctly closed and fixed. Defects in tubing, the attachments or the removal parts may cause a leak or water projection with the consequent damages to people, things or shortcircuit the unit. WSAN-XEM 50.4-120.4...
  • Page 48 8. The minimum system water content calculated value does not consider the internal exchanger water content. With outdoor air low temperature applications or low medium requested loads, the minimum installation water volume is obtained doubling the indicated value WSAN-XEM 50.4-120.4...
  • Page 49 Min. (Qmin) and max. (Qmax) water flow-rates admissibles for the correct unit operation. Size 50.4 55.4 60.4 65.4 70.4 80.4 90.4 100.4 110.4 120.4 Qmin [l/s] 10,7 10,7 Qmax [l/s] 16,7 16,7 16,7 18,4 25,1 25,1 25,1 29,0 35,8 35,8 WSAN-XEM 50.4-120.4...
  • Page 50 [n°] Differential pressure switch (water side) [kPa] Max. pressure without hydronic assembly (water side) [kPa] 1000 Max. pressure with hydronic assembly (water side) [kPa] Safety valve calibration (water side) (1) [kPa] (1) Available only with hydronic assembly option WSAN-XEM 50.4-120.4...
  • Page 51 W2 Supporting point W3 Supporting point W4 Supporting point Operating weight 1590 1604 1673 1831 Shipping weight 1550 1565 1635 1790 The presence of optional accessories may result in a substantial variation of the weights shown in the table. WSAN-XEM 50.4-120.4...
  • Page 52 W1 supporting point W2 Supporting point W3 Supporting point W4 Supporting point Operating weight 2420 2540 2681 Shipping weight 2375 2495 2630 The presence of optional accessories may result in a substantial variation of the weights shown in the table. WSAN-XEM 50.4-120.4...
  • Page 53 W2 Supporting point W3 Supporting point 1020 1061 W4 Supporting point Operating weight 3114 3194 3338 Shipping weight 3050 3120 3262 The presence of optional accessories may result in a substantial variation of the weights shown in the table. WSAN-XEM 50.4-120.4...
  • Page 54 Tel. +34 91 6658280 - Fax +34 91 6657806 - info@clivet.es CLIVET GmbH Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com CLIVET RUSSIA Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia Tel.