Berner Maxair Installation & Maintenance Instructions Manual page 5

Maxair / zephyr series air curtain
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FIGURE 7 - Electrical Connections
MOTOR DATA
#Motors
Model
@HP
MAX/ZPR1030
1@1/5
MAX/ZPR1036
1@1/5
MAX/ZPR1042
1@1/5
MAX/ZPR1048
1@1/5
MAX/ZPR1060
1@1/5
MAX/ZPR1072
1@1/5
MAX/ZPR2084
2@1/5
MAX/ZPR2096
2@1/5
MAX/ZPR2120
2@1/5
TABLE 2 - Motor Amp Draw
Add total motor amp draw from Table #2 to circuit #1 for air door total amp draw
MODEL
KW
MAX/ZPR1030
5.4
MAX/ZPR1030
7.2
MAX/ZPR1036
10
MAX/ZPR1042
10
MAX/ZPR1048
14.4
MAX/ZPR1060
14.4
MAX/ZPR1072
20
MAX/ZPR2084
20
MAX/ZPR2096
28.8
MAX/ZPR2120
28.8
*Optional kW available. Check wiring diagram supplied with air door for kW and AMP draw if not listed above.
** Separate 120V, 208V or 240V single phase circuit required to operate motors rated in Table 2.
TABLE 3 - Electric Heater Amp Draw
Electrical Knockouts
Wiring Tray Cover
Wiring Diagram and
Temperature Sensor
Inside
Electrical Rating
Nameplate
120 V
208/240 V
Total Motor
Total Motor
Amps
Amps
3.4
1.7
3.4
1.7
3.4
1.7
3.4
1.7
3.4
1.7
3.4
1.7
6.8
3.4
6.8
3.4
6.8
3.4
ELECTRIC HEATER DATA*
208V 1Ø
240V 1Ø
Amp Draw
Amp Draw
Circuit 1 Circuit 2
Circuit 1 Circuit 2
26.0
N/A
22.5
34.6
N/A
30.0
48.0
N/A
41.7
48.0
N/A
41.7
34.6
34.6
30.0
34.6
34.6
30.0
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
NOTE: One Intelliswitch serial cable assembly (part #
505SC***INT485-A) is required for every unit that is to
be used as a master/slave. "***" denotes length of cable
in feet- "008" = 8 feet long.
For Master/Slave operation, a serial cable connection must
be made between the INTELLISWITCH GEN2 control boards
of each unit to be linked.
1.
Disconnect power to all the units.
2.
Access the wiring tray on top of each unit by removing
the screws that hold the cover in place.
3.
Find the (RS485) phone jack couplers in the wiring
trays. There will be two short cables in the wiring
tray of each air curtain, each with a double ended
female phone jack coupler attached to the cable.
4.
The serial cable ordered for each unit will be coiled up
in the wiring tray of the unit and connected to one of
the couplers.
Note: There may be one less serial cable than the
number of units ordered. e.g. Two units together will
need only one cable; three units together will need two
cables, etc. Any extra cables can be kept as spares.
5.
Use one of the extra electrical knockouts to route serial
cable from one unit to the next. Be sure to protect the
edge of the knockout properly.
6.
Plug (RS485) male phone jack on the end of the serial
cable into the empty coupler on the next unit.
7.
Continue process for all units that are to be connected
serially.
8.
Serial cable connections are capable of two way com
munication. It does not matter which coupler the
cables are connected to.
9.
The first and last air curtains in the group will each
have an empty coupler after all connections are made.
So if there are only two air curtains connected, each
will have an empty cable coupler.
208V 3Ø
Amp Draw
Circuit 1 Circuit 2
N/A
N/A
N/A
N/A
N/A
N/A
N/A
27.8
N/A
N/A
27.8
N/A
30.0
40.0
N/A
30.0
40.0
N/A
N/A
27.8
27.8
N/A
27.8
27.8
N/A
40.0
40.0
N/A
40.0
40.0
5
240V 3Ø
480V 3Ø**
Amp Draw
Amp Draw
Circuit 1 Circuit 2
Circuit 1
N/A
N/A
N/A
N/A
N/A
N/A
24.1
N/A
12.0
24.1
N/A
12.0
34.6
N/A
17.3
34.6
N/A
17.3
24.1
24.1
24.0
24.1
24.1
24.0
34.6
34.6
34.6
34.6
34.6
34.6
600V 3Ø**
Amp Draw
Circuit 1
N/A
N/A
10.0
10.0
14.6
14.6
20.1
20.1
28.9
28.9

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