Magnetek Telemotive TR12 inteleSmart Instruction Manual
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Magnetek Telemotive TR12 inteleSmart Instruction Manual

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Telemotive
TR12 inteleSmart™ Receiver
Radio Control Equipment
Instruction Manual
TCTR12-PDA Rev. J March 2007
Part Number 30033T
©Copyright 2007 Magnetek Material Handling

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Summary of Contents for Magnetek Telemotive TR12 inteleSmart

  • Page 1 Telemotive TR12 inteleSmart™ Receiver Radio Control Equipment Instruction Manual TCTR12-PDA Rev. J March 2007 Part Number 30033T ©Copyright 2007 Magnetek Material Handling...

  • Page 2: Table Of Contents

    Table of Contents Service Information .....................1 Radio Controlled Crane Safety................2-8 General System Information..................9 Installation ......................10-12 Operation ............See Appropriate Transmitter Manual Wiring ........................14-39 Programming......................40-53 Servicing........................ 53-57 Spare Parts .........................58 Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 3: U.s. Service Information

    N49 W13650 Campbell Drive Menomonee Falls, WI 53051 Telephone: 800-288-8178 Website: www.magnetekmh.com e-mail: info@magnetekmh.com Fax Numbers Main: 800-298-3503 Sales: 262-783-3510 Service: 262-783-3508 For Canada Service Information Contact Berlet Electronics: Phone: 1-905-564-2710 Fax: 1-905-564-2755 Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 4 Cautions are highlighted as shown DEATH AND DAMAGE TO EQUIPMENT. below: CAUTION NOTE – A note highlights an essential operating or maintenance procedure, condition or statement. Notes are shown as below: Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 5: Radio Controlled Crane Safety

    Refer to section titled Section trolley. 2-9. Boarding The Crane for specific safety rules. The operator should have knowledge of the proper storage space for radio transmitter when not in use. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 6 OFF, taken out of the service area and If any crane or hoist fails any of the above tests notify secured. the supervisor and lock out and tag for repair. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 7 Runway stops or other cranes should never be personnel are off the crane before the system is bumped into. returned to operation. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 8 If any hazard involving the repairperson exists when there is a runway adjacent to the crane under repair, the adjacent runway should be blocked off as described above. When it is necessary to Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 9 Do not dispose of a battery pack in fire; it may Protective guards are in place for all moving parts. explode. Alignment of bridge (screeching or squealing Do not attempt to open the battery pack. wheels indicate bridge is out of line). Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 10 2-12.3. Battery Disposal. Use only Telemotive approved chargers for the Before disposing of batteries consult local and appropriate battery pack. governmental regulatory requirements for proper disposal procedures. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 11: General System Information

    A license is not required for the transmitter or operator. Modifications to the RF section of this system are not permitted and could void FCC certification. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 12: Installation

    Usually, this is accomplished by mounting the antenna under the crane and pointed down. You should always try and avoid power sources, motors, drives, brakes, etc. If necessary we offer an external antenna kit. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 13 (GND), Neutral (N) and 115 VAC 60 LEAKAGE CURRENT THAT CAN AFFECT Hz (115V). See Figure 4-1. Input Power SOME HIGH IMPEDANCE CIRCUITS. Connections. WHEN CONNECTING OUTPUT RELAYS TO DRIVES, IT MAY BE REQUIRED TO Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 14: Installation

    Drawing not to scale. Overall Cabinet Depth With door With door With door With door open closed inches closed mm open inches Cabinet 5.26 133.60 12.12 307.98 Figure 4-2. Receiver Mounting Details Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 15 Section 5 See Appropriate Transmitter Manual Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 16: Operation

    MR relay ratings. MOV’s (transient protectors) are on all the output relays to protect the relays from power surges. MOV’s allow a small leakage current that can affect some high impedance circuits. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 17 Motor or Select Indicators 2-Speed telePilot 2-Speed telePendant *NOTE: Hoist, Trolley and Bridge are listed here as traditional configurations, the installer may choose to define the motors differently. Figure 6-2. telePilot and telePendant, Output Controls Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 18 Section 6 - Wiring (continued) Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 19 Section 6 - Wiring (continued) Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 20 J9-2 (latchable Rx S2-2) J8-5 J8-6 J8-3 J8-4 J8-1 J8-2 J7-5 J7-6 J7-3 J7-4 E-STOP J7-1 J7-2 telePilot Single- S p eed transmitte r J6-5 J6-6 J6-4 J6-3 J6-2 J6-1 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 21 Mode 1 is top 2 pairs of buttons interlocked both right and left side. Mode 2 is top 3 pair interlocked right side and top pair interlocked left side. Mode 3 no interlocks. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 22 MOTOR 2 (M2) (M2) DIR 1 J7-3 J7-4 (M2) 2 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-4 J6-3 (M3) 2 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 23 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: HOIST, TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 24 MOTOR 2 (M2) (M2) DIR1 J7-3 J7-4 (M2) 2 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-4 J6-3 (M3) 2 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 25 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: HOIST, TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 26 MOTOR 2 (M2) (M2) DIR 1 J7-3 J7-4 (M2) 1 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-3 J6-4 (M3) 1 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 27 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: HOIST, TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 28 J7-3 J7-4 (M2) 2 DIR 1 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-3 J6-4 (M3) 2 DIR 1 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 29 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: HOIST, TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 30 MOTOR 2 DIR 1 J7-3 J7-4 MOTOR 2 LOW SPD J7-1 J7-2 MOTOR 2 DIR 2 J6-5 J6-6 BRIDGE DIR 1 J6-4 J6-3 BRIDGE 2 J6-2 J6-1 BRIDGE DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 31 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: HOIST and TROLLEY are listed here in traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 32 MOTOR 2 (M2) (M2) DIR 1 J7-3 J7-4 (M2) 2 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-4 J6-3 (M3) 2 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 33 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 34 MOTOR 2 (M2) (M2) DIR 1 J7-3 J7-4 (M2) 2 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-4 J6-3 (M3) 2 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 35 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 36 MOTOR 2 (M2) (M2) DIR 1 J7-3 J7-4 (M2) 2 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-4 J6-3 (M3) 2 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 37 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). • *NOTE: HOIST, TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 38 MOTOR 2 (M2) (M2) DIR 1 J7-3 J7-4 (M2) 2 J7-1 J7-2 (M2) DIR 2 J6-5 J6-6 MOTOR 3 (M3) (M3) DIR 1 J6-3 J6-4 (M3) 2 J6-2 J6-1 (M3) DIR 2 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 39 MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: HOIST, TROLLEY and BRIDGE are listed here as traditional configurations, the installer may choose to define the motors differently Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 40 J7-3 Dir 2 J7-4 MOTOR 1 3 SPEED J7-1 J7-2 AUX 1 J6-5 J6-6 MOTOR 2 2 SPEED J6-4 J6-3 MOTOR 2 DIR 2 J6-2 J6-1 MOTOR 2 DIR 1 Receiver Panel Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 41: Wiring

    MLTX, JLTX and SLTX transmitter switch SW4 “D” program the configuration switches 5, 6 and 7 to OFF (0). *NOTE: HOIST and TROLLEY are listed here as traditional configurations, the installer may choose to define the motors differently. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 42: Programming

    Telemotive products without the inconvenience of having to open the case. The PDA software allows you to select frequency, access code, time-out-timer settings, switch arrangement and crane configuration as in other Telemotive transmitter products. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 43 GREEN, WILL BE ON SOLID AND LED DS15, RED, WILL FLASH. UNIT For more details on receiver frequencies, reading or PROGRAMMED OR DATA READ DURING THIS programming them without a PDA see Section 7-13. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 44 DS14 will turn ON speed indicating the program was successfully downloaded. If Status DS13 turns OFF before downloading, recycle the power switch SW1. Figure 7-6. Receiver Type Selection. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 45 = Not used position when that position is toggled. Definitions and programming details follow o n the next pages Section 7-11. Status Word Programming. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 46 Make sure all transmitters and the receiver are programmed for the same frequency. Group Code Programming Step 5. Save the PDA settings and load the settings into the receiver and test each transmitter separately. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 47 See Section 6 – Wiring for the wiring Turn the Rx Status Word switch S1 position 7 ON (1) location of the alarm relay. for the receiver to have no time out timer. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 48 Tandem disable must programming are preprogrammed into the inteleSmart also be set in the transmitter also. receiver and are selectable through Tx Status Switch S3 Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 49 Refer to the older receiver manual custom crane configuration and look up the same crane configuration in this manual Section 6 – Wiring to determine the appropriate relay output in this receiver. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 50 “Send Settings”. The Comm Menu will also Custom crane configurations let you read the current mapping using “Receive App Transmitter button position Table”. Sending the mapping functions does NOT set Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 51 Box 1 must be used for Alarm, if Alarm after ESTOP or Auto Alarm is desired. Box 2 is latchable use RX switch S2-1. Box 3 is latchable use RX switch S2-2. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 52 Section 7 - Programming (continued) This page intentionally blank. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 53 HAVE THE WRONG ACCESS CODE, WHICH COULD MOVE ANOTHER CRANE. RE-CHECK THE ACCESS CODE AND RETEST. FAILURE FOLLOW THESE WARNINGS COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 54 AK13 437.4 MHz To reset the frequency to the PDA programmed value AK14 437.2 MHz see Section 7-4. Programming Frequency. AK15 437.0 MHz AK16 436.8 MHz AK17 436.6 MHz AK18 436.4 MHz Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 55: Programming

    2) this device must accept any interference received, number, consider moving the system to another including interference that may cause undesired frequency. operation. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 56: Servicing

    IF THE SYSTEM STOPS WORKING, CHECK THE BATTERY INDICATOR ON THE TRANSMITTER. IF IT DOES NOT COME ON WITH PUSHING THE ON BUTTON OR A WEAK BATTERY IS INDICATED ON THE TRANSMITTER REPLACE THE TRANSMITTER BATTERIES. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 57 Access Code. The presence of activity on this LED does not necessarily indicate a problem. It should be used with other indicators in analyzing system status. Yellow Monitors system acitivty. Normally FLASHING. OFF indicates a malfunctioning CPU. Replace EPROM. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...
  • Page 58 SW1. DS15 flashes 5 times before the receiver reverts to normal operation K1-K12 Monitors closure of the output relays (K1-K12). Normally ON for a function when that specific function is enabled. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 59: Servicing

    The Security Relay controls the 12 VDC power to the MCR relay (MR). If DS30 is ON and not DS32 check that switch SW2 is ON if SW2 is ON then try replacing the security relay K26. Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

  • Page 60: Spare Parts

    RELAY (13) WA12038-0 EXTERNAL ANTENNA CABLE (Does not include antenna). A525-1 ANTENNA MOUNT ASSEMBLY. WA104-20 CABLE ASSEMBLY, 20 FOOT (For remote antenna mounting requires A525-1). E10128-0 MAIN MODULE FW2920-0 FIRMWARE MP10276-0 ENCLOSURE Telemotive TR12 inteleSmart Receiver Instruction Manual – 03/01/07...

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