Dixon 6000 SERIES Operator's Manual
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Dixon 6000 SERIES Operator's Manual

Dixon 6000 SERIES Operator's Manual

6000 series forward mount ztr mowers
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Operator's Manual
6000 SERIES
FORWARD MOUNT
ZTR
MOWERS
®
2001

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Summary of Contents for Dixon 6000 SERIES

  • Page 1 Operator's Manual 6000 SERIES FORWARD MOUNT MOWERS ® 2001...
  • Page 2 Before you start to use the mower, read the operator's manual carefully and become completely familiar with the controls. The information in this operator's manual applies to all Dixon ® ZTR ® 6000 Series Commercial Mowers. Your Dixon dealer will gladly answer any questions.

  • Page 3: Table Of Contents

    SEAT ADJUSTMENT INSTRUCTIONS..... Page 12 CONTROLS ............Pages 13-16 OPERATION INSTRUCTIONS ......Pages 17-21 CARE AND MAINTENANCE ....... Pages 22-34 STANDARD SERVICE PARTS LIST ..... Page 35 TROUBLESHOOTING ......... Pages 36-37 6000 Series Forward Mount Part No. 13090-0700 Page 3...

  • Page 4: Safety

    SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER RUNOVER BACK-OVER ...read and understand this manual to prevent injuries. Page 4...

  • Page 5: Safety Symbols

    SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 6: General Operation

    SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. •...

  • Page 7: Slope Operation

    All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. •...
  • Page 9 SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

  • Page 10: Warranty Policy

    (b) Routine maintenance or adjustments. (c) Belts/cutting blades/HydroGear filters. Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer. (e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.

  • Page 11: Specifications

    SPECIFICATIONS 6000 Series Forward Mount CHASSIS: Sheet metal construction frame BODY: Folded sheet metal. Seat lifts up for access to battery and belt service. SEAT: Designed for operator comfort by use of high density closed cell foam padded back and arm rests, upholstered with Cordura water-repellent fabric.

  • Page 12: Seat Adjustment Instructions

    SEAT ADJUSTMENT INSTRUCTIONS 6000 Series Grasp seat slide adjuster and move it into adjustment position. Slide seat forward or backward. Release seat slide adjuster. Page 12...

  • Page 13: Controls

    CONTROLS CONTROL LOCATIONS Steering Controls Parking Brake Lever Blade Clutch Switch Choke Ignition Key Engine Throttle Light Switch Blade Height Adjust Lever Page 13...

  • Page 14: Parking Brake

    CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. CAUTION Engage parking brake before starting engine TO SET PARKING BRAKE: The hand operated parking brake is located at right hand side of mower.

  • Page 15: Throttle Control Lever

    CONTROLS (LEFT TURN OPPOSITE) TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever.

  • Page 16: Blade Drive

    CONTROLS BLADE DRIVE: Located on the control panel to the operator's right. To engage blades pull switch up. To disengage blades push switch down. CIRCUIT BREAKER: Located on the control panel to the operator's right. Protection of the electrical system is by (2) 30 amp circuit breakers. If circuit breaker trips, push button to reset.

  • Page 17: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the 6000 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
  • Page 18 Raise weight slightly off of seat. Engine should stop. c. If any Safety Check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer. Page 18...
  • Page 19 6. Engine must be operated at wide open or maximum setting to insure adequate lubrication, cooling and cut quality of the mower deck. Note: 6000 Series mowers will require a slightly longer warm-up period using partial choke settings. UNLOCK TRANSMISSION:...
  • Page 20 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control lever to wide open or maximum setting for actual operation of the mower deck.
  • Page 21 OPERATION INSTRUCTIONS In order to achieve optimum cutting performance, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on pages 36-37. Be sure that deflector is properly installed on the CAUTION discharge chute. 1.

  • Page 22: Care And Maintenance

    CARE AND MAINTENANCE CAUTION Before performing any maintenance, turn off engine, allow to cool, remove key and disconnect spark plugs. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools.
  • Page 23 CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius Mower information packet. Note: Air intake screen must be kept clean. If plugged, engine may be seriously damaged by over heating.

  • Page 24: Mower Blades

    CARE AND MAINTENANCE Stop engine, remove ignition key and spark plugs for safety. Wear CAUTION heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. MOWER BLADES Check sharpness of mower blades after every 10 hours of operation. To sharpen blades, proceed as follows.
  • Page 25 CARE AND MAINTENANCE LUBRICATION: Engine: Follow engine manufacturer's recommendation. Deck spindles: Lubricate with 3 "shots" only, every 100 hours. Hydrostatic transmission and filter. P.T.O. Shaft: Grease every 50 hours. Deck lift rod wldt: Grease every 50 hours. Deck Gearbox: See page 32. CHECKING &...

  • Page 26: Parking Brake Adjustment

    CARE AND MAINTENANCE PARKING BRAKE ADJUSTMENT With the brake handle in the release position, remove the cotter pin from the CASTLE NUT castle nut. Insert a 0.010 feeler gauge between the brake disc and the brake puck. COTTER PIN Tighten the castle nut with the feeler gauge inserted until the gauge fits snugly between the disc and puck.
  • Page 27 CARE AND MAINTENANCE HYDROSTAT DRIVE BELT TENSION ADJUSTMENT In normal use the hydrostat drive belt tension should be check after the first 20 hours of use for normal wear in and stretch. It may be adjusted as follows: Loosen the idler pulley locking nut until the idler pulley can be just moved relative to the mounting bracket.

  • Page 28: Steering Control Adjustments

    CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS To Adjust Neutral: Remove the fender skirts from each side of the machine. Block up the unit so that the Drive Wheels are off the ground. Start the engine and run at a fast idle with the Steering control levers in the "out" position.
  • Page 29 CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS (continued): Adjusting for Straight Forward Tracking: In large open area, actuate the control handles into the full forward position. If the mower veers in either direction (left or right) some adjustment is necessary. If the mower veers to the right, then the right hydrostat needs to be sped up. If the mower veers to the left, then the left hydrostat needs to be sped up.
  • Page 30 CARE AND MAINTENANCE TILTING THE DECK (see diagram-page 31) Set the parking brake. Raise the foot deck into vertical position and lock into place. Remove the quick release pin from the anti-buck cylinder at deck end. Place the deck lift handle in the lowest cutting position. Lift the rear corner of deck &...
  • Page 31 CARE AND MAINTENANCE FOOT DECK IN VERTICAL POSITION FOOT DECK LOCKING DEVICE DOWN HANGER IN USE THIS HANDLE TO HELP ENGAGED POSITION DISENGAGE DOWN HANGER ANTI-BUCK CYLINDER QUICK RELEASE PIN (deck lift handle) QUICK RELEASE PIN LIFT CORNER OF DECK (anti-buck cylinder) MIDDLE HOLE ON ANTI-BUCK...
  • Page 32 CARE AND MAINTENANCE CHECKING DECK DRIVE GEARBOX FLUID LEVEL: The fluid level only needs to be checked if oily residue is found on the gearbox housing. Rotate deck in to the upright position (see deck servicing for procedure). Remove the hex head plug at the low end of the gearbox housing. (Plug closest to the drive shaft.) The fluid level should be level with the bottom of the threaded hole.

  • Page 33: Leveling The Deck

    CARE AND MAINTENANCE LEVELING THE DECK: The deck comes from the manufacturer pre-leveled. If the deck does appear to be cutting unlevel follow this procedure. Set all tire pressure to correct specifications (see page 23). Place machine on a level slab of concrete. Move blades by hand so all the blades are pointed in the same direction (see diagram on page 34).
  • Page 34 CARE AND MAINTENANCE BLADE TIP DISCHARGE SIDE DECK SPINDLE BELT DIAGRAM (Top View)) Page 34...

  • Page 35: Standard Service Parts List

    STANDARD SERVICE PARTS LIST MODEL ZTR 6025: BLADES: Hi-Lift: P/N 60295 Lo-Lift (standard): P/N 60293 BELTS: Serpentine Belt: P/N 60194 (48") P/N 60186 (60") Engine To Hydros: P/N 61101 Clutch to Driveshaft: P/N 60187 Hydrostatic Transmission Filter: P/N 7252 KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of service required for engine oil changes and air filter maintenance.

  • Page 36: Troubleshooting

    TROUBLESHOOTING ENGINE WON'T TURN OVER Mower blades engaged --------------------------------------------------------------------------------------------------------disengage blades Drive not in neutral ----------------------------------------------------------------move steering control levers to neutral "OUT " position Blown fuse -------------------------------------------------------------------------------------------------------------------------------replace fuse Dead battery ---------------------------------------------------------------------------------------------------------------------charge or replace Solenoid -------------------------------------------------------------------------------------------------------------------------------consult dealer Ignition switch -------------------------------------------------------------------------------------------------------------------------consult dealer Starter ----------------------------------------------------------------------------------------------------------------------------------consult dealer ENGINE WILL TURN OVER BUT WON'T START No gas...
  • Page 37 TROUBLESHOOTING ENGINE SOMETIMES SKIPS AT HIGHER SPEED Incorrect ignition timing ----------------------------------------------------------------------------------------------------------------Consult dealer --------------------------------------------------------------------------------------------------------Readjust carburetor Carburetor maladjusted -------------------------------------------------------------------------------Check spark plug or condition and reset gap* Faulty spark plugs ---------------------------------------------------------------------------------------Slow down on rough terrain Bouncing off seat safety switch ENGINE OVERHEATED Air intake screen or fins clogged -----------------------------------------------------------------------------------Clean Intake screen and fins Fuel mixture too lean ------------------------------------------------------------------------------------------------------------------Consult dealer...
  • Page 38 NOTES Page 38...

  • Page 39: Owner Information

    OWNER INFORMATION DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM Name Address DATE OIL CHANGED: DATE ENGINE TUNED: Page 39...
  • Page 40 California to cause cancer, birth defects or other reproductive harm. ® ® Dixon and ZTR are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. 6000 Series A BLOUNT International Inc. Co. 6025 PO BOX 1569 Part No. 13090-0700 COFFEYVILLE KS 67337 0945 316 251 2000...

This manual is also suitable for:

Ztr 6025

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