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Table of Contents
Troubleshooting
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Summary of Contents for Dixon 7000
- Page 1 Operator's Manual 7000 SERIES MOWERS ® 2001 Page...
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Page 2: Important - Read Carefully
Before you start to use the mower, read the operator's manual carefully and become completely familiar with the controls. The information in this operator's manual applies to all Dixon Commercial Mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, parts and repairs. -
Page 3: Table Of Contents
SPECIFICATIONS ... Page 11 SEAT ADJUSTMENT ... Page 12 CONTROLS ... Pages 13-16 OPERATION INSTRUCTIONS ... Pages 17-22 CARE AND MAINTENANCE ... Pages 23-33 STANDARD SERVICE PARTS LIST ... Page 34 TROUBLESHOOTING ... Pages 35-36 7000 Series Part No. 13091-0500 INDEX Page... -
Page 4: Safety
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER RUN-OVER BACK-OVER ...read and understand this manual to prevent injuries. Page 4... -
Page 5: Safety Alert Symbol
SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. -
Page 6: General Operation
This cutting mower is capable of amputating hands & feet, Failure to observe the following safety instructions could result in GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. •... -
Page 7: Slope Operation
If you cannot back up the slope or if you feel uneasy on it, do not mow it! Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. - Page 8 CHILDREN: Tragic accidents can occur if the operator is not alert to the Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. • Keep children out of the mowing area and under the watchful care of another responsible adult.
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Page 9: Safety
SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -
Page 10: Warranty Policy
DIXON LIMITED WARRANTY POLICY - COMMERCIAL MODELS WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted for 1 year from the date of purchase. -
Page 11: Specifications
Width Height Length Weight NOTE: Additional information provided in service instructions under the individual component. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 7000 Series 13-5.00x6 23-9.50x12 12 lbs. 12 lbs. 61"(52" Deck), 69-1/2"(60" Deck) 43" 81" (52” Deck), 81” (60” Deck) 915 lbs.(48"... -
Page 12: Seat Adjustment
SEAT ADJUSTMENT Model 7025 Grasp seat slide adjuster and move it into adjustment position. Slide seat forward or backward. Release seat slide adjuster. Seat Slide Adjuster Page 12 INSTRUCTIONS... -
Page 13: Controls
CONTROLS Steering Control Levers Blade Clutch Switch Choke Parking Brake Lever Ignition Key Throttle Cut Height Adjustment Lever Cut Height Stop Pin Page 13... -
Page 14: Parking Brake
PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. CAUTION TO SET PARKING BRAKE: The hand operated parking brake is located at left hand side of mower. -
Page 15: Throttle Control Lever
TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. -
Page 16: Blade Drive
BLADE DRIVE: Located on control panel, on operator's right. To engage blades: Pull up on the switch. To disengage blades: Push down. MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of operator. Controls the cutting height. Seven positions of adjustment. -
Page 17: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 7000 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. -
Page 18: Testing Of Safety Interlock Systems
Engage the blade drive through the electric clutch switch. Raise weight slightly off of seat. Engine should stop. c. If any Safety Check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer. -
Page 19: Starting Instructions
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Pull choke control lever up. 2. Push throttle control lever to 1/2 setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. Once engine starts to warm up , slowly push choke control lever down to the fully closed position. - Page 20 NOTE: Model ZTR 7000 Series may require partial choke setting to start even if the engine has been operated for a period of time. 4. Engine must be operated at wide open or maximum setting to insure adequate lubrication, cooling and cut quality of the mower deck.
- Page 21 OPERATION INSTRUCTIONS In order to achieve optimum cutting performance, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide beginning on page 35. CAUTION 1. Set engine speed control to the wide open or full setting. 2.
- Page 22 OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE: UNLOCK TRANSMISSION The transmission release levers are located on each side of the mower behind the rear drive axles and below the engine mounting plate. Lift the levers slightly, push them forward and then down to release the transmission for free wheeling.
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Page 23: Care And Maintenance
CARE AND MAINTENANCE Before performing any maintenance, turn off engine, allow to cool, remove key and disconnect spark plugs. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. - Page 24 CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufaturer and included in your Zero Turn Radius Mower information packet. Note: Air intake screen must be kept clean. If plugged, engine may be seriously damaged by over heating.
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Page 25: Mower Blades
25 degrees V-BELTS: There are 3 V-Belts on your Dixon Zero Turning Radius Mower. They should be checked every 50 hours. Replace any belts found to be in poor condition. All belts are equipped with spring loaded belt tighteners and do not require tightening adjustments. - Page 26 CARE AND MAINTENANCE LUBRICATION: Engine: Follow engine manufacturer's recommendation. Deck spindles: Lubriacte with 3 "shots" only, every 100 hours. Hydrostatic transmission and filter (follow instructions listed below). Dirt or water in oil can ruin the hydrostatic transmissions. CHECKING & REPLENISHING OIL IN HYDROSTATIC TRANSMISSION Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage.
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Page 27: Parking Brake Adjustment
CARE AND MAINTENANCE PARKING BRAKE ADJUSTMENT With the brake handle in the release position, remove the cotter pin from the castle nut. Insert a 0.010 feeler gauge between the brake disc and the brake puck. Tighten the castle nut with the feeler gauge inserted until the gauge fits snugly between the disc and puck. -
Page 28: Hydrostatic Transmissions
CARE AND MAINTENANCE HYDROSTATIC TRANSMISSIONS: Before each use, check to be sure that the cooling fins of the hydrostatic transmissions are clean. Excessive accumulation of oil, dirt, or trash may cause the transmissions to overheat. NEVER WASH ACROSS TOP OF RESERVOIR WITH WATER OR STEAM. Fill reservoir as required per the maintenance schedule listed in this book. -
Page 29: Steering Control Adjustments
CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS To Adjust Neutral: Remove the fender skirts from each side of the machine. Block up the unit so that the Drive Wheels are off the ground. Start the engine and run at a fast idle with the Steering control levers in the "out" position. - Page 30 CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS (continued): Adjusting for Straight Forward Tracking: In large open area, actuate the control handles into the full forward position. If the mower veers in either direction (left or right) some adjustment is necessary. If the mower veers to the right, then the right hydrostat needs to be sped up. If the mower veers to the left, then the left hydrostat needs to be sped up.
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Page 31: Leveling The Deck
CARE AND MAINTENANCE LEVELING THE DECK Set the tire pressure on all four tires. Move the tractor to a hard, level surface (i.e. concrete or blacktop). Place a 2x4 board under all four corners of the deck shell, just inside of the anti-scalping wheels. -
Page 32: Procedure For Raising And Lowering The Deck For Servicing
CARE AND MAINTENANCE PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING RAISING THE DECK: Remove cut height adjustment pin and completely lower the cut height adjustment lever. Re-insert the cut height adjustment pin into the 3-1/2" cut height position (this will lock the cut height adjustment lever into the lowest position. - Page 33 CARE AND MAINTENANCE Cut Height Adjustment Pin Cut Height Adjustment Lever Locking Pin Deck Latch Foot Deck Center Deck Spindle Deck Lift Bolt Rear Deck Mounting Latch Front Caster Wheels positioned out Rear Corner of the way MOWER SHOWN IN OPERATION POSITION Engine to Deck Drive Belt Deck Latch in locked position Hoist...
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Page 34: Standard Service Parts List
STANDARD SERVICE PARTS LIST MODEL ZTR 7025: BLADES: BELTS: Hydrostatic Transmission Filter: KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of service required for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters. Model ZTR 7025: IMPORTANT: Some applications, extreme dirt conditions, or the use of a grass catcher may... -
Page 35: Troubleshooting
TROUBLESHOOTING ENGINE WON'T TURN OVER --------------------------------------------------------------------------------------------------------disengage blades Mower blades engaged ----------------------------------------------------------------move steering control levers to neutral "OUT " position Drive not in neutral -------------------------------------------------------------------------------------------------------------------------------replace fuse Blown fuse ---------------------------------------------------------------------------------------------------------------------charge or replace Dead battery -------------------------------------------------------------------------------------------------------------------------------consult dealer Solenoid -------------------------------------------------------------------------------------------------------------------------consult dealer Ignition switch ----------------------------------------------------------------------------------------------------------------------------------consult dealer Starter ENGINE WILL TURN OVER BUT WON'T START -------------------------------------------------------------------------------------------------refuel and/or clean or replace fuel filters... -
Page 36: Troubleshooting
TROUBLESHOOTING ENGINE SOMETIMES SKIPS AT HIGHER SPEED Incorrect ignition timing ----------------------------------------------------------------------------------------------------------------Consult dealer Carburetor maladjusted --------------------------------------------------------------------------------------------------------Readjust carburetor Faulty spark plugs -------------------------------------------------------------------------------Check spark plug or condition and reset gap* ENGINE OVERHEATED Air intake screen or fins clogged -----------------------------------------------------------------------------------Clean Intake screen and fins Fuel mixture too lean ----------------------------------------------------------------------------------------------------------Readjust carburetor* Oil level too low or too high... - Page 37 NOTES Page 37...
- Page 38 NOTES Page 38...
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Page 39: Owner Information
DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM Name Address DATE OIL CHANGED: DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE ENGINE TUNED:... - Page 40 Dixon ® and ZTR DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. PO Box 1569 Coffeyville, Ks 67337 0945 316-251-2000 Page 40 ® are registered trademarks of Dixon Industries, Inc. 7000 Series 7025 Part No. 13091-0500...
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