Common Adjustments And Repairs - Ford Thunderbird 1965 Shop Manual

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24
GROUP 2
-BRAKES
BOOSTER DIAGNOSIS
GUIDE
BOOSTER
INOPERATIVE-
HARD PEDAL
If
the
preliminary
tests
show
that
pair or replace parts as necessary.
the
booster
is
inoperative
or
if
a
If
the
foregoing
procedure
does
hard
pedal condition still exists after
not eliminate
the
trouble,
remove
the
eliminating
the
causes of
"Excessive
booster from
the
car.
Separate
the
Pedal
Effort"
or
"Hard
Pedal"
listed
front
shell
from
the
rear
shell,
and
in Tables 1
and
2
the trouble
may be
check
the
valve
and
rod
assembly
caused
by
vacuum
leakage.
Discon-
reaction
disc,
diaphragm
plates
and
nect
the
vacuum
line
at
the
booster,
diaphragm
assemblies
for
damage
remove
the
vacuum
manifold
and
that
would
cause
leaks.
When
as-
check valve
assembly,
and
look for
a
sembling,
be
sure
that the
diaphragm
sticking
or
faulty
check valve.
Check
assemblies
are
properly
positioned.
all
vacuum
connections
for leakage
Improper location
could
cause
leak-
or obstruction.
Check
all
hoses for
a
age
between
the
vacuum and
atmos-
leaking
or
collapsed
condition.
Re-
pheric
sides of
the
diaphragms.
BRAKES DRAG OR GRAB
If
the
brakes
still
drag
or
grab
plunger
assembly.
Remove
and
dis-
after
eliminating
the
causes
listed in
assemble
the
booster.
Clean, inspect,
Tables
1
and
2,
the
condition
is
and replace parts as necessary.
probably
caused
by
a
sticking
valve
SELF APPLICATION OF
BRAKES WHEN
ENGINE STARTS
Remove
and
disassemble
the
seated
valve
poppet.
Clean,
inspect
booster.
Check
for
a
leak
in
the
and
replace
parts
as
necessary.
Be
rear
shell.
Check
the
diaphragms
sure
that the
diaphragms
are
properly
for
being
out of
locating
radii
in
the
located
when
assembling.
housing. Check for
a
sticking
or
un-
COMMON ADJUSTMENTS AND REPAIRS
PARKING BRAKE LINKAGE
ADJUSTMENT
Check
the
parking brake
cables
when
the
brakes
are
fully
released.
If
the
cables
are
loose,
adjust
them
as
follows:
1.
Fully
release
the
parking brake
pedal
by
pushing down
the
manual
release
lever.
2. Raise
the
car.
3.
Adjust
the
equalizer
lever
against
the
cable
spring
on
the
pedal
cable
to
the
dimension
shown
in
Fig. 1.
4.
Loosen
the
adjusting
nut on
the
equalizer
rod,
and
then turn the
lock
nut
in front
of
the
equalizer several
turns
forward.
5.
Depress
the
parking brake
pedal
1% inches from its
normal released
position.
6. While
turning
the
rear wheels
in
a
rearward
direction,
turn
the
ad
justing
nut
against
the
equalizer
until
a
moderate
drag
is felt
(Fig.
1).
7. When
the
cables
are
properly
adjusted, tighten
the
locknut
against
the
equalizer.
8. Release
the
parking
brake,
and
check
to
make
sure
that
the
brake
shoes
return
to
the
fully
released
position.
9. Depress
the
parking
brake
pedal
two
inches. Under
normal
conditions,
this
will
satisfactorily
hold
the
car.
U-CLIP
10. Release
the
parking
brake
again,
and
then
depress
the
pedal
Viinch.
The brakes
should
not
drag
with
the
pedal
depressed Vz
inch.
If
the
rear
brakes do
not
fully
re
lease,
check
the
cables
for
kinks
or
binds. Free
the
cables
as
required.
LEVER-TO-CABLE
ADJUSTING NUT
EQUALIZER
LEVER
CABLES TO
REAR WHEELS
H1307-A
FIG. 1
-Parking
Brake
Adjustments

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