Ford RS200 Manuals

Manuals and User Guides for Ford RS200. We have 2 Ford RS200 manuals available for free PDF download: Owner's Manual

Ford RS200 Owner's Manual (253 pages)

Brand: Ford | Category: Automobile | Size: 6.85 MB

Contents
2
Introduction
6
Technical Data
14
Technical Summary
15
General Layout
15
Specification Details
16
Engine
16
Dimensions
16
Compression Ratio
16
Transmission
17
Clutch and Transfer Gears
17
Gearbox
17
Gear Ratios
17
Front Suspension
18
Steering
18
Rear Suspension
18
Brakes
18
Fuel Consumption Data
21
Fuel Consumption
21
Ignition Timing Data
21
Index Sheet Listing
27
Know Your Car
36
Keys
37
Starter Switch/Steering Lock
37
Key Position
37
Vehicle Identification Plate
38
Engine Identification Number
38
Main Transmission Identification Number
38
Rear Final Drive Identification Number
38
Interior Equipment and Controls
39
Inertia Reel Seat Belts
39
Seat Slide Lever
39
Glove/Oddment Recess
39
Rear Body Section Release Lever
40
Sun Vizors
40
Dipping Rear View Mirror
40
Front Body Section Release Lever
40
Transmission Mode Changes
41
Gear Changing
41
Interior Lights
42
Reading Lamps/Map Lamps
42
Instrument Panel
43
Panel Switches
45
Water Temperature Gauge
45
Ignition Warning Light
45
Oil Pressure Gauge
45
Handbrake/Brake Fluid Level Warning Light
46
Speedometer
46
Fuel Contents Gauge
46
Fuel Pressure Gauge
46
Transfer Box Temperature Warning Light
47
Instrument Illumination Control
47
Speedometer Trip Reset Button
47
Spare Switches, for Extra Circuits
47
Switches on Steering Column
48
Multi-Function Switch
48
Lighting Switch
48
Windscreen Wash/Wipe Switch
48
Radio Installation
49
Space for Fitting Audio Equipment
49
Multi-Function Digital Clock
50
To Set Time and Date
50
Quick Time Set
51
Timer Operation
51
Ignition off Recall
51
To Start and Stop Timer
51
Heating and Ventilation
52
Temperature Control Lever
53
Air Distribution Lever
53
Blower Control
53
Side Vents
53
Typical Control Positions
54
Heating in Extreme Cold Conditions
54
Windscreen Defrosting/Demisting
54
Ventilation in Warm Climates
54
Door Locks
55
Filling Station Information
56
Filling Station Data
57
In the Engine Bay
57
Rear Bodywork Completely Removed
57
Under the Lift-Up Rear Body Section
58
Cooling System
58
Air Cleaner
58
Air Cleaner Element Housing
58
Alternator Drive Belt
59
Engine Oil System and Tank
59
Brake Pads
59
Fuel Filter Cap
59
Under the Lift-Up Front Bodywork
60
Windscreen Washer Reservoir
60
Brake and Clutch Fluid Reservoir Levels
61
Brake Fluid Reservoir
61
Clutch Fluid Reservoir Level
61
Battery
62
Battery Identification
62
Terminal Connections
63
Battery Charging
63
Maintenance Free Battery Charging
63
Tyre Care
64
Tyre Tread
64
Tyre Depth
64
Winter Tyres
64
Roadside Emergencies
65
Towing the Vehicle
66
Tow/Push Starting
66
Towing Eye Position
66
Jacking up the Vehicle
67
Spare Wheel, and Wheel Changing
68
Punctures, and Alternative Tyre Equipment
69
Snow Chains
69
Starting the Car Using 'Jumper' Cables
70
Bulb Replacements
71
Headlamps/Sidelights
71
Headlamp Bulb
71
Sidelamp Bulb
71
Front Fog Lamps
72
Adjustment
72
Front Direction Indicators
73
Bulb Changing
73
Rear Lights
73
Number Plate Lights
74
Electrical Bulbs Fitted to the RS200
75
Fuses and Relays
76
Central Fusebox
77
Fuse Colours, with Ratings
77
Layout of Fuses and Relays
78
Relays in Central Fusebox
79
Relays Associated with Engine Management System Computer
79
Drive Belt Adjustment
80
Adjusting the Alternator Drive Belt
80
Wiper Blades
81
Checking Condition of Wiper Blades
81
Wiper Blades/Arm Replacement
81
Windscreen Washer Jet Adjustment
82
Fault Finding and Diagnosis
83
How Do You Find a Fault?
83
Driving the Car
89
Guidelines on Starting the Engine
90
Starting the Engine from Cold
90
Starting with a Hot Engine
90
Starting a 'Flooded' Engine
90
Stopping the Engine, after a Fast Run
91
Running-In - from New
91
Braking, and the Dual Hydraulic System
92
Dual Circuit Operation
92
Handbrake
92
Footbrake Adjustment
92
Use of Brakes
93
Brake Pad Replacement
93
Brake Fluid Replacement
93
Tyre Pressures
93
Driving Methods
94
Cornering
96
Braking and Stopping
96
Winter Motoring
97
Towing a Trailer
97
Roof Racks
97
Pre-Delivery Inspection
100
Service Intervals
100
Extended Period Maintenance
100
Regular Maintenance, and Car E
110
Recommended Driver Maintenance
111
Check to be Made Daily
111
Oils, Fluids and Greases
111
Engine Oil Level
112
Transmission, and Rear Final Drive, Oil Levels
113
Brakes and Clutch Fluid Levels
114
Antifreeze
114
Checking Spark Plugs and Leads
116
Checking for Leakage and Corrosion
117
Under the Vehicle
117
Exhaust System
117
Tyres and Chains
118
New Tyres
118
Seat Belts
119
Car Care: Locks, Hinges and Catches
121
Winter Operation of Door Locks
121
Corrosion Protection
122
Car Cleaning
122
Automatic Car Wash
122
Paint Chip Repair
122
Cleaning
123
Exterior Rear View Mirrors
123
Tar Spots
123
Car Polishing
123
Recommended Lubricants and Fluids
124
Rear Drive Shaft Joints
124
Hub Greases
124
Specification, Equipment and Component Changes
126
Engine Unit
128
Rear Sub-Frame
129
Underside of Chassis
129
Rear of Car with Body Cover Removed
129
Cylinder Head/Camshaft Cover
130
Valve Clearance Adjustment
130
Engine on a Stand
131
Camshaft Drive Belt
132
Cylinder Head Layout
132
Bucket Retaining Clips
132
After Removal of Cam Carrier
132
To Adjust the Drive Belt Tension
133
Removal of Belt
133
Engine Camshaft
134
Camshaft Removal
134
Updating for Serious Motorsport
135
Camshaft Drive Belt Details
135
Bucket Retaining Clips in Place
135
Camshaft Installation
135
Cylinder Head Gasket
136
Gasket Change
136
Intercooler
138
Uprating for Serious Motor Sport
138
Inlet Manifold, and O-Rings
139
Changing the O-Rings
139
Exhaust Manifold
139
Inlet Manifold Installation
140
Inlet Manifold Removal
140
Turbocharger
141
Turbocharger Installed
141
Turbocharger and Manifolding
141
Engine Oil Tank
143
Oil/Water Heat Exchanger
144
Oil Filter
145
Radiator and Electric Fan Installation
147
Header Tank Installation
147
Radiator
148
Thermostat
148
Water Pump
149
Transmission Mode Control
151
Unlocking the Transmission Mode Lever
151
Clutch Assembly
152
Clutch Master Cylinder
153
Clutch Slave Cylinder
153
Clutch Master Cylinder Position
154
Transfer Gearbox
155
Lubrication
156
Primary Propeller Shaft
156
Transmission Assembly
157
Partial Strip down of Transmission Assembly
158
To Strip the Centre Differential Casing from the Main Gearbox Casing
158
To Remove the Centre Differential's Viscous Coupling Unit
159
To Remove the Gear Lever Linkage from the Gearbox Casing
160
To Change Oil Seals Surrounding the Propeller Shaft Entry Points
160
Transmission Oil Cooler
161
To Remove the Cooler
161
Oil Cooler/Radiator Installation
161
Propeller Shaft - Transmission Casing to Rear Final Drive
162
Rear Axle Assembly
163
Front Wheel Drive Shafts
164
Rear Wheel Drive Shaft
165
Adjusting the Castor
167
Wheel Camber
167
Castor
167
Front Suspension Ride Height Adjustment
168
Suspension
169
Front Suspension Adjustments
169
Front Suspension Coil Spring/Damper Units
172
Removal of a Spring/Damper Unit
172
Separating a Spring from the Damper Unit
172
Removal/Changing a Bump Rubber
173
Adjusting the Spring Platform Height
173
Wishbone Bushes in the Front Suspension
174
Removal of Bush at Inner End of Lower Track Control Arm
174
Removal of Bush at Inner End of Forward Member
175
Front Suspension, Top Ball Joint
175
Front Suspension Bottom Ball Joint
176
Front Hub Bearing
177
Front Anti-Roll Bar
179
Adjusting the Steering Toe-In/Toe-Out Dimension
180
Steering Wheel
180
Steering Column Assembly
181
Steering Rack
182
Fitting a Replacement Steering Rack
183
Uprating for Serious Motorsport
183
Track Rod End Removal and Replacement
183
Steering Rack Change
183
Steering Arm
184
Rear Suspension Ride Height Adjustment
186
Rear Suspension Pivot Positions
187
Rear Suspension Coil Spring/Damper Units
188
Lower Wishbone, Inner Bushes
189
Upper Wishbone, Inner Bushes
189
Upper Wishbone, Outer Joint
190
To Change a Rose Joint
190
Adjustable Toe-In/Toe-Out Control Rod
191
To Adjust the Toe-In/Toe-Out
191
To Change a Toe Control Arm Rose Joint
192
Rear Anti-Roll Bar
193
Lower Rear Wishbone, Outer Joint
194
Braking System
196
Brake Bleeding Procedure
197
Handbrake Calipers at the Rear Wheels
199
Brake Master Cylinder
200
Brake Discs - Front and Rear
201
Handbrake Lever
202
Primary Handbrake Cable
203
Secondary Handbrake Cable
204
Fuel System
206
Fuel Tanks
207
To Remove Either Tank
207
Fuel Pumps and Filters
208
To Remove Filters
208
Filter in the Low-Pressure Pump
208
Separate Filter
208
Body Shell and Panels
209
Front Body Section
210
Front Body Apron
211
Rear Body Section
212
Passenger Door
213
Door Mechanism and Fittings
214
To Remove the Door Trim Panel
214
Removal of Door Locks and Latches
214
Removal of Door Window Glass
214
Windscreen
215
Seats
216
Safety Belts
217
Instrument and Facia Panels
218
Driver's Instrument Console
218
Stowage Compartment
218
Instrument Panel, Centre Console
218
Paint Repairs
219
Electrical Equipment
220
Windscreen Wiper Motor and Linkage
221
To Remove the Wiper Motor
221
Removing the Wiper Linkage
221
Windscreen Washer Installation
222
To Remove the Reservoir
222
To Remove the Nozzle from the Windscreen Surround
222
Front Headlamp/Sidelamp Units
225
Fog Lamps
226
Indicator Assembly
226
Indicator Repeater Lamp, Side
227
Rear Lamp/ Turn Indicator Cluster
228
Steering Column Switchgear
229
Instruments, Gauges and Switches on Facia
230
To Remove the Driver's Instrument Console
230
To Remove the Instrument Panel, Centre Console
230
Interior Lamps
231
To Remove the Lamps, to Gain Access to the Bulb
231
To Remove a Map Reading Lamp
231
Electronic Engine Management System Computer
232
Starter Motor
233
Engine Alternator Assembly
234
Distributor
235
Radio Installation, Receiver and Aerial and Aerial
236
Your Personal Contact at Ford
243
Parts List
247
Model Identification
249

Ford RS200 Owner's Manual (252 pages)

Brand: Ford | Category: Automobile | Size: 6.65 MB

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Ford RS200 Owner's Manual (253 pages)

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Ford RS200 Owner's Manual (252 pages)

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