McLean SPECTRACOOL G52 1-Phase Instruction Manual

McLean SPECTRACOOL G52 1-Phase Instruction Manual

1-phase

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Pentair Technical Products
2100 Ho man Way
Anoka, MN 55303
+1-763-323-8200
+1-763-576-3200
www.McLeanCoolingTech.com
Rev. D
INSTRUCTION MANUAL
SPECTRACOOL™

Air Conditioner

G52 1-Phase
© 2011 Pentair Technical Products
Protecting Electronics.
Exceeding Expectations.™
P/N 10-1008-232
89056287

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Summary of Contents for McLean SPECTRACOOL G52 1-Phase

  • Page 1: Air Conditioner

    INSTRUCTION MANUAL SPECTRACOOL™ Air Conditioner G52 1-Phase Protecting Electronics. Exceeding Expectations.™ Pentair Technical Products 2100 Ho man Way Anoka, MN 55303 +1-763-323-8200 +1-763-576-3200 www.McLeanCoolingTech.com Rev. D © 2011 Pentair Technical Products P/N 10-1008-232 89056287...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS RECEIVING THE AIR CONDITIONER ................................3 HANDLING AND TESTING THE AIR CONDITIONER ..........................3 DIMENSIONAL DRAWING ....................................4 HOW TO READ MODEL NUMBERS ................................4 INSTALLATION INSTRUCTIONS ..................................5 TECHNICAL INFORMATION .................................... 6 Sequence of Operation ................................... 6 Heating ........................................
  • Page 3: Receiving The Air Conditioner

    RECEIVING THE AIR CONDITIONER Inspect the air conditioner. Check for concealed damage that may have occurred during shipment. Look for dents, scratches, loose assemblies, evidence of oil, etc. Damage evident upon receipt should be noted on the freight bill. Damage should be brought to the attention of the delivering carrier -- NOT to Pentair Technical Products -- within 15 days of delivery.
  • Page 4: Dimensional Drawing

    DIMENSIONAL DRAWING POWER INPUT AMBIENT COOL THERMOSTAT AIR OUT ENCLOSURE AIR IN HEAT THERMOSTAT (OPTIONAL) MOUNTING HOLES (12) REMOVABLE HANGING TABS AMBIENT AIR IN ACCESS PANEL FOR OPTIONAL HEATER ENCLOSURE AIR OUT CLEANABLE, REUSABLE, ALUMINUM INLET FILTER BEHIND REMOVABLE PANEL ACCESS HOLE TO .375 INCH OUTSIDE DIAMETER DRAIN STUB...
  • Page 5: Installation Instructions

    INSTALLATION INSTRUCTIONS 1. Inspect the air conditioner and verify correct functionality before mounting the air conditioner. See HANDLING AND TESTING THE AIR CONDITIONER on page 3. 2. Using the mounting gasket kit provided with the unit, install gaskets to the air conditioner, see Figure 3.
  • Page 6: Technical Information

    TECHNICAL INFORMATION Sequence of Operation The air conditioner comes standard with two internally mounted thermostats. There are two modes of operation; heating and cooling. During heating and cooling modes, the evaporator fan will be running. Heating When the enclosure temperature is below the heating thermostat setpoint, power is applied to the heaters. When the enclosure temperature is 10 degrees above the setpoint, the heater is powered off.
  • Page 7: Refrigerant Properties Chart (R 134A)

    Refrigerant Properties Chart (R 134a) °F °C Pressure °F °C Pressure -14.7 15.6 -37.2 -12.3 18.3 -34.4 -9.7 21.1 71.5 -31.7 -6.8 23.9 -28.9 26.7 86.7 -26.1 29.4 -23.3 32.2 -20.6 113.3 -17.8 37.8 40.6 -12.2 43.3 146.7 -9.4 46.1 157.5 -6.7 18.5...
  • Page 8: 8000 Btu/Hr. Unit Characteristics

    8000 BTU/Hr. Unit Characteristics Model G520816GXXX G520826GXXX Dimensional Data Height 52.69” / 1338.4 mm Width 17.12” / 435 mm Depth 11.66” / 296.1 mm Unit Weight 128 lbs / 58.1 kg Unit Protection Rating Type 12/4/4X/3R Cooling Data Refrigerant R134A Refrigerant Charge 24 oz.
  • Page 9: 12000 Btu/Hr. Unit Characteristics

    12000 BTU/Hr. Unit Characteristics Model G521216GXXX G521226GXXX Dimensional Data Height 52.69” / 1338.4 mm Width 17.12” / 435 mm Depth 11.66” / 296.1 mm Unit Weight 131 lbs / 59.4 kg Unit Protection Rating Type 12/4/4X/3R Cooling Data Refrigerant R134A Refrigerant Charge 38 oz.
  • Page 10: Functional Data

    Functional Data Evaporator. Air Condenser Evaporator Unit Amps(A) In(°F) Delta(°F) Delta(°F) 65-70 6.7-7.6 9-22 12-24 70-75 6.9-7.8 9-23 12-24 G520816GXXX 75-80 7.0-8.0 9-24 13-26 80-85 7.1-8.4 10-24 13-28 65-70 3.0-3.8 9-22 12-24 70-75 3.0-3.8 9-23 12-24 G520826GXXX 75-80 3.1-3.9 9-24 13-26 80-85 3.1-4.0...
  • Page 11: Wire Diagrams And Schematics

    Wire Diagrams and Schematics G521216GXXX Generic Wire Diagram (actual unit options may vary) TO CUSTOMER SWITCH IEC CONNECTOR AS VIEWED FROM INSIDE OF UNIT TRANSFORMER RELAY MALFUNCTION SWITCH (OPTIONAL) SUPPRESSOR DOOR SWITCH (OPTIONAL) (OPTIONAL) THERMAL DISPLAY (OPTIONAL) TO THERMAL DISPLAY HEATING COOLING THERMOSTAT...
  • Page 12: G521216Gxxx Generic Schematic (Actual Unit Options May Vary)

    G521216GXXX Generic Schematic (actual unit options may vary) SUPPRESSOR (OPTIONAL) TRANSFORMER WITH TEMPERATURE DISPLAY (OPTIONAL) CUSTOMER SWITCH ENCLOSURE IMPELLER COMPRESSOR HEATER (OPTIONAL) DOOR SWITCH TRANSFORMER AND RELAY (OPTIONAL) THERMOSTAT HEATING, LIMIT SWITCHES AND HEATER THERMOSTAT COOLING CONTACTOR AMBIENT IMPELLER WITH HEAD PRESSURE CONTROL (OPTIONAL) AMBIENT IMPELLER HARD START RELAY...
  • Page 13: G52 All Others Generic Wire Diagram (Actual Unit Options May Vary)

    G52 All Others Generic Wire Diagram (actual unit options may vary) TO CUSTOMER SWITCH TRANSFORMER RELAY IEC CONNECTOR AS VIEWED FROM INSIDE OF UNIT DOOR SWITCH (OPTIONAL) MALFUNCTION SWITCH (OPTIONAL) SUPPRESSOR (OPTIONAL) COOLING HEATING THERMOSTAT THERMOSTAT THERMAL DISPLAY (OPTIONAL) LIMIT TO THERMAL SWITCHES DISPLAY...
  • Page 14: Maintenance

    MAINTENANCE Compressor The compressor requires no maintenance. It is hermetically sealed, properly lubricated at the factory and should provide years of satisfactory operating service. Under no circumstances should the access fitting covers be loosened, removed or tampered with. Breaking of seals on compressor access fittings during warranty period will void warranty on hermetic system. Recharging ports are provided for the ease and convenience of reputable refrigeration repair service personnel for recharging the air conditioner.
  • Page 15: Condenser And Evaporator Air Movers

    Condenser and Evaporator Air Movers Impeller motors require no maintenance. All bearings, shafts, etc. are lubricated during manufacturing for the life of the motor. If one of the condenser impeller motors (ambient impellers) should fail, it is not necessary to remove the air conditioner from the cabinet or enclosure to replace the blower.
  • Page 16: Trouble Shooting

    TROUBLE SHOOTING Basic Air Conditioning Trouble Shooting Check List 1. Check manufacturer’s nameplate located on the unit for correct power supply. 2. Turn on power to the unit. The evaporator (Enclosure or “COLD” air) impeller should come on. Is there airflow? YES, proceed to step 3.
  • Page 17: Symptoms And Possible Causes

    Symptoms and Possible Causes: SYMPTOM POSSIBLE CAUSE Clogged fins on coil(s) Dirty filter Impellers not running Unit won’t cool Compressor not running Compressor runs, but has bad valves Loss of refrigerant Low line voltage at start. Should be +/-10% rated voltage. Compressor motor stuck Compressor tries to start but won’t run Bad contactor...
  • Page 18: Warranty

    WARRANTY Pentair Technical Products warrants that the Goods manufactured by Pentair Technical Products will be free from defects in material and workmanship for a period of one (1) year from the date of shipment by Pentair Technical Products, subject to the following conditions and exclusions: A.
  • Page 19: Limitation Of Liability

    1. Complete Model Number, Serial Number and description of damaged unit being returned. 2. Original Buyer Purchase Order number and date product was received by Buyer. 3. Quantity to be returned and a brief description of failure for each unit, if different. 4.
  • Page 20 Protecting Electronics. Exceeding Expectations.™ Pentair Technical Products 2100 Ho man Way Anoka, MN 55303 +1-763-323-8200 +1-763-576-3200 www.McLeanCoolingTech.com Rev. D © 2011 Pentair Technical Products P/N 10-1008-232 89056287...

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