FPI U32Gas Insert Owners & Installation Manual

U32-ng5 natural gas u32-lp5 propane
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www.regency-fi re.com
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information consult
an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Tested by:
918-677c
U32 Gas Insert
MODELS: U32-NG5 Natural Gas U32-LP5 Propane
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.hampton-fi re.com
Owners &
Installation Manual
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you
cannot reach your gas
supplier, call the fi re department.
12/05/08

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Summary of Contents for FPI U32Gas Insert

  • Page 1 Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 918-677c FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 12/05/08...
  • Page 2 Note: Oversize faceplate is 44" x 28" INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE This FPI product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: CAN/ CGA-2.17-M91, and ANSI Z21.88a-2007/CSA 2.33ba-2007.
  • Page 3: Table Of Contents

    Cast Grill Installation ........26 The Kensington Front Installation ......27 ® The Kensington 2-panel Door Installation ....28 ® The Kensington 3-panel Door Installation ....29 ® Optional Wall Thermostat ...........29 Optional Remote Control ..........29 Final Check..............29 Wiring Diagrams ............30 U32-5 FPI Direct Vent Gas Insert...
  • Page 4: Safety Label

    SAFETY LABEL This is a copy of the labels that accompany each U32-5 Gas Insert. We NOTE: FPI units are constantly being improved. Check the label have printed a copy of the contents here for your review. The safety label...
  • Page 5: Requirements

    (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. U32-5 FPI Direct Vent Gas Insert...
  • Page 6: Installation

    The appliance must be isolated from the gas the National Fuel Gas Code ANSI Z223.1 in supply piping system by closing its individual The FPI Gas Insert must be installed in the U.S.A. This appliance should be installed manual shut off valve during any pressure accordance with these instructions.
  • Page 7: Installation Checklist

    DIMENSIONS System"). 8) Install standard and optional features. Refer The minimum fi replace clearances & dimensions to the following sections: for the FPI gas insert are shown in the following Diagram 1 diagrams: a. Brick Panel b. Log Set c. Faceplate & Trim Combustible Mantel Clearances d.
  • Page 8: Gas Connection

    8) Connect the marked end of the liner to System (46dva-GK adapter and 46dva-VCH the inlet collar of the vent connector plate high-wind cap). marked with an "I", seal connection with high temperature silicone. Secure with gear clamp. U32-5 FPI Direct Vent Gas Insert...
  • Page 9: Gas Pipe Pressure Testing

    Note: Aeration Adjustment should only Note: To properly check gas pressure, both be performed by an authorized FPI inlet and manifold pressures should Installer at the time of installation or be checked using the valve pressure service.
  • Page 10: Log Set Installation

    4) Fit log 27-32 into the pins on the middle left hand side of the burner. 1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position. 27-32 U32-5 FPI Direct Vent Gas Insert...
  • Page 11 27-33 27-34 27-33 7) Fit the bottom end of log 27-35 into the pin in log 27-33 and rest the top end of log 27-35 on the notch in log 27-31. 27-33 27-35 27-33 U32-5 FPI Direct Vent Gas Insert...
  • Page 12 8) Fit log 27-36 into the pins on logs 27-33 and 27-31. 10) Separate platinum embers and place on the burner just in front of the logs as shown. Avoid stacking platinum embers. 27-31 27-36 27-33 Platinum Embers 27-36 U32-5 FPI Direct Vent Gas Insert...
  • Page 13 INSTALLATION Completed Log Set Installation 27-34 27-31 27-35 27-32 27-36 27-33 U32-5 FPI Direct Vent Gas Insert...
  • Page 14: Regency Faceplate & Trim Installation

    10) Attach the faceplate panels to the insert 4) Place the trim on the assembled faceplate body using the 4 remaining black screws. panels, aligning the wire connections from Diagram 5. the switches with the notch on the left side panel. U32-5 FPI Direct Vent Gas Insert...
  • Page 15: Standard Flush Door

    Flush door. 1) The top louver is held in place by friction fi t, if the louver needs to be adjusted; bend the bracket out as shown in the diagram. Diagram 1b Diagram 2 U32-5 FPI Direct Vent Gas Insert...
  • Page 16: Bay Louvers

    Bay door. 3) Slide the valve extension knobs onto the valve knobs. Match each extension knob with the corresponding valve knob. Extension knobs are for Bay Front installations only. U32-5 FPI Direct Vent Gas Insert...
  • Page 17: Conversion From Ng To Lp

    Open the fl ush door and remove the Before re-installation of the burner (once door. the LP conversion is complete), the air defl ector must be installed. See step 18a. Remove the logs and embers (if already installed). U32-5 FPI Direct Vent Gas Insert...
  • Page 18: Installation Of The Dc Sparker

    Do not over tighten the screw. converted to LPG" near or on top of the Recommended to serial # decal. grip the wrench by the short side. 20) Replace yellow "NG" label with red "LPG" label. U32-5 FPI Direct Vent Gas Insert...
  • Page 19 Sparker Box by opening the battery 38) Check for proper fl ame appearance and compartment. glow on logs. Heat Shield NOTE: The battery in the DC Sparker Battery Box will need to be replaced an- Compartment nually. U32-5 FPI Direct Vent Gas Insert...
  • Page 20: Full Screen Doors

    Bracket and slide under unit. Unit should touch tabs on Bottom Trim Bracket. Inside fl ange of Side Trim goes over the inner side of the unit fl ange. Push in Corners Bottom Trim Bracket U32-5 FPI Direct Vent Gas Insert...
  • Page 21 6) The Top Frame is held in place by friction fi t, if the frame needs to be adjusted; bend the bracket accordingly. Top Frame U32-5 FPI Direct Vent Gas Insert...
  • Page 22: Contemporary Faceplate And Doorframe Installation

    Push both bottom frame hinges down on the metal lip until they are fully seated. 3) Position faceplate on unit lining up screw holes on faceplate with screw holes on unit - secure with 4 screws. 6) Flip bottom louver up to close. U32-5 FPI Direct Vent Gas Insert...
  • Page 23 8) Lower the door frame gently into place. 9) Run supplied 120V power cord along front face of masonry fi replace and plug into nearest receptacle. 10) Slide unit into fi nal position. Completed Faceplate & Door Frame Installation U32-5 FPI Direct Vent Gas Insert...
  • Page 24: Optional Hearth Trim Installation

    NOTE: Don't tighten the screws down completely at this point, suit fi nishing. do a trial fi t to the unit, make any necessary adjustments, when trim fi ts properly, tighten the screws. Diagram 2 Diagram 1 U32-5 FPI Direct Vent Gas Insert...
  • Page 25: Hampton ® Cast Faceplate Installation

    4) Use a measuring tape to ensure that the distance between the left ensure that the wires do not touch the side of the unit. and right side pieces is 28" (711mm). 28" 10) The power cord should be run behind the faceplate panel. U32-5 FPI Direct Vent Gas Insert...
  • Page 26: Hampton ® Cast Grill Installation

    12) To put on the Hampton logo, peel the sticker from the back of the ® logo and place it centered on the bottom left hand corner of the faceplate. Left Side Hampton Logo ® Faceplate U32-5 FPI Direct Vent Gas Insert...
  • Page 27: The Kensington Front Installation

    The power cord should be run behind the faceplate panel. Left Side Shown Screws 3) Slide the Tabs on the Blanking Plate into the slots located on Front and secure using 2 screws. Blanking Plate Tabs Kensington ® Front Blanking Plate Screw Screw U32-5 FPI Direct Vent Gas Insert...
  • Page 28: The Kensington 2-Panel Door Installation

    The spacer is to be placed over the bottom pin before installing the Screen Door. 2) Mount the 2-panel Door Frame to the fl ange on Sub-Frame, ensuring to line up holes. Secure using the 6 screws provided. Spacer U32-5 FPI Direct Vent Gas Insert...
  • Page 29: The Kensington 3-Panel Door Installation

    fi ring A wall thermostat may be installed if desired, correctly. This includes: follow the wiring diagram below. FPI offers an optional programmable thermostat but any 1) Install the Sub-Frame by hooking the top...
  • Page 30: Wiring Diagrams

    This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three- prong receptacle. Do not cut or remove the grounding prong from this plug. U32-5 FPI Direct Vent Gas Insert...
  • Page 31 INSTALLATION PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. U32-5 FPI Direct Vent Gas Insert...
  • Page 32: Operating Instructions

    FIRST FIRE Blower: Only when the pilot holds, without pressure FPI gas appliances use high tech blowers to being applied to the control knob, reapply the push heated air farther into the room. It is not The fi rst fi re in your stove is part of the paint tension springs to the door.
  • Page 33: Maintenance Instructions

    3) Turn off all electric power to the appliance if service is to be performed. You may shut off the pilot during prolonged non use periods to conserve fuel. paint and should only be refi nished with heat resistant paint (not with wall paint). FPI uses DO NOT REMOVE THIS INSTRUCTION PLATE 918-474b StoveBrite Paint - Metallic Black #6309.
  • Page 34: Maintenance

    DOOR GLASS immediately. Incorrect fl ame pattern will have small, probably Your FPI insert is supplied with high temperature, yellow fl ames, not coming into proper contact 2) Remove the Termination Cap, and shine a 5 mm Neoceram ceramic glass that will withstand with the rear of the burner or thermopile.
  • Page 35: Fan Maintenance

    Wiring errors can cause improper and Seal fan access panel using high temperature dangerous operation. Verify proper silicone (sparingly). 9) Remove the Fan Air Duct by loosening the operation after servicing. 3 screws, squeeze the sides together to remove. U32-5 FPI Direct Vent Gas Insert...
  • Page 36: Valve Replacement

    15) Close the door and replace the louvers. 13/16" wrench. 16) Fire up the unit again and check for proper fl ame appearance and glow on logs. 4) Reconnect the quick drop out thermocouple nut with a 9mm wrench. U32-5 FPI Direct Vent Gas Insert...
  • Page 37: Parts List

    Brick Panel Set - Standard Red 422-903 Brick Panel Set - Herringbone Brown 33) * Brick Panel - Right Side 34) * Brick Panel - Left Side 35) * Brick Panel - Back 36) 400-090 Brick Clip U32-5 FPI Direct Vent Gas Insert...
  • Page 38: Burner Assembly & Log Set

    Burner Assembly (NG/LP) 73) * Log Tray Mount Bracket 74) * Log Tray Rear 90) 910-421 Pilot ON/OFF 3" (SIT) Extension Knob 91) 910-422 HI/LOW 3" (SIT) Extension Knob *Not available as a replacement part. U32-5 FPI Direct Vent Gas Insert...
  • Page 39: Bay & Flush Front Assembly

    112) 904-196 1" Round Magnet 135) 940-307/P Flush Glass 137) 904-691 U Clip 139) 936-155 Tadpole Glass Gasket 422-943 Double Screen Door (Optional) 171) 512-546 Door Latch Assembly 173) 430-133 Handle 904-712 U-clip for frame U32-5 FPI Direct Vent Gas Insert...
  • Page 40: Faceplate Assembly

    HE RE 144) * Mounting Bracket - Right CUSTOM FACEPLATES FRONT VIEW 145) * Filler Bracket CUSTOM FACEPLATES 146) * Mounting Bracket - Left REAR VIEW 147) * Screw #8 x 3/4" Pan Head U32-5 FPI Direct Vent Gas Insert...
  • Page 41: Hampton ® Cast - Faceplate Assembly

    Mounting Flange 195) Hampton Logo Plate ® 207) 402-981** Cast Grill (Set) - Top & Bottom *Not available as a replacement part. ** Last digit of part number represents colour: 1=Black Metallic, 5=Enamel Brown U32-5 FPI Direct Vent Gas Insert...
  • Page 42: Contemporary Faceplate Assembly

    PARTS LIST CONTEMPORARY FACEPLATE AND DOORFRAME 1) 425-512 Door Bottom Assembly 2) 425-513 Frame Inside 3) 425-514 Faceplate Outside 4) 425-942 Hearth Trim U32-5 FPI Direct Vent Gas Insert...
  • Page 43: Warranty

    Conditions: Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
  • Page 44 ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ FPI, Regency and Hampton are trademarks of FPI Fireplace Products International Ltd. ® ® Printed in Canada © Copyright 2008, FPI Fireplace Products International Ltd. All rights reserved.

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U32

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