FPI P36D-NG Owners & Installation Manual

FPI P36D-NG Owners & Installation Manual

P36d zero clearance direct vent gas fireplace
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WARNING:
If the information in these instructions are not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Tested by:
918-059g
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
P36D Zero Clearance
Direct Vent Gas Fireplace
MODELS:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
P36D-NG Natural Gas
Owners & Installation Manual
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch: do not
use any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call
the fire department.
P36D-LP Propane
06/15/05

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Summary of Contents for FPI P36D-NG

  • Page 1 Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 918-059g FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 06/15/05...
  • Page 2 INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE This FPI product has been tested and listed by Warnock Hersey to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88b- 2003/CSA 2.33b-2003 and GAS-FIRED APPLIANCES FOR USE AT HIGH ATLITUDES CAN/CGA 2.17-M91.
  • Page 3: Table Of Contents

    Rigid Pipe Venting Components list ......22 Rigid Pipe Venting Systems ........23 Venting Arrangements Horizontal Terminations ..........24 Vertical Terminations ..........25 NOTE: All installation instructions apply to Regency, Hampton & The Palace Series unless otherwise specified. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 4 Louvers - Flush ..............47 Double Screen Door ............47 Bay Front ................48 Bay Trim ................48 Louvers - Bay ..............48 Full Screen Front .............. 49 Arch Screen Door ............. 51 FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 5: Safety Label

    Massachusetts. For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appli- ances individual manual shut-off must be a t-handle type valve. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 6: Unit Dimensions

    UNIT DIMENSIONS FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 7: Before You Start

    IN THE SAME ROOM AS THE APPLI- Make it a practice to have all of your gas ANCE. appliances checked annually. 13) Do not slam shut or strike the glass door. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 8: Locating Your Gas Fireplace

    Note: For vent terminations see page 20. Diagram 1. the fireplace to be operated with less heat entering the room. The kit may be used on either the left or right side. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 9: Clearances

    Barcelona front. HeatWave and Heat Release manual Steel studs and non-combustible material on the facing must be Heat Release Kit for details. adhered to. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 10: Regency Clearances

    REGENCY CLEARANCES Clearances for Bay or Flush Front Clearances for Barcelona Trim HAMPTON CLEARANCES ARCH DOOR CLEARANCES PALACE SERIES CLEARANCES Clearances for The Balmoral & Clearances for The Kensington Front The Westminster Front FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 11: Regency Mantel Clearances

    INSTALLATION FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 12 Mantel can be installed anywhere in shaded area or higher using the above scale. Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 13: Hampton Mantel Clearances

    Mantel can be installed anywhere in shaded area or higher using the above scale. Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 14: Palace Series Mantel Clearances

    Mantel can be installed anywhere in shaded area or higher using the above scale. Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 15: Mantel Leg Clearances

    2" minimum clearance. PALACE SERIES MANTEL LEG CLEARANCES Combustible mantel leg clearances as per diagram: Kensington Front Width: 42-5/8" Balmoral Front Width: 40-5/8" Westminster Front Width: 40-5/8" Maximum 1-1/2" projection at 2" minimum clearance. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 16: Framing And Finishing

    4) The top of the unit must not be closer than 5) Use steel studs for framing where the 32" (813mm) to the ceiling. 1-1/2" (38mm) clearance from the vent to combustible material cannot be maintained, e.g. front top header. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 17: Barcelona & Palace Series Framing Note

    When installing the optional Barcelona Front or Palace Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 1. The Barcelona Front and Palace Series also requires steel stud framing above and on each side of the unit. See diagram 1. Diagram 1 FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 18: Arch Door Series Framing Note

    When installing the optional Arch Door Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 2. The Arch Door Series also requires steel stud framing above and on each side of the unit. See diagram 2. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 19: Unit Assembly Prior To Installation

    Each direct vent gas appliance must use it's own separate vent system. Common vent sys- tems are prohibited. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 20: Exterior Vent Termination Locations

    INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 21: Venting

    Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 20. FPI Direct Vent (Flex) System Termination Kit (Part # 946-515) includes all the parts needed to install the P36D with a maximum run of 4 feet.
  • Page 22: Rigid Pipe Venting Components List

    INSTALLATION RIGID PIPE VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. Description Simpson Dura-Vent Selkirk Amerivent Direct VentGS Direct-Temp Direct Vent 6" Pipe Length, Galvanized 4DT-6 6" Pipe Length, Black 908B 4DT-6B 7" Pipe Length, Galvanized 7"...
  • Page 23: Rigid Pipe Venting Systems

    Intertek WHI listing of components. The FPI AstroCap and FPI Riser Vent terminal is certified for installations using FPI venting systems as well as Simpson Dura-Vent®, Direct Vent GS, American Metal Products, and AmeriVent Direct Vent. FPI , and FPI AstroCap are the proprietary trademarks of FPI Fireplace Products International Ltd.
  • Page 24: Venting Arrangements Horizontal Terminations

    Firestops are required at each floor level and whenever passing through a wall. NOTE: If you are installing the P36D into a FPI cabinet Mantel Kit, use the minimum horizontal vent height (centre-line of 40-1/2"). Remember to include the mantel base (3" in height) in your calculations and to maintain the 2"...
  • Page 25: Vertical Terminations

    Firestops are required at each floor level and whenever passing through a wall. • Maintain clearances to combustibles. Note: Must use optional rigid pipe adaptor when using rigid pipe vent systems (Part # 510-994). FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 26 Propane and Natural Gas. Maximum two 45 elbows allowed. • Vent must be supported at offsets • Firestops are required at each floor level and whenever passing through a wall. • Maintain clearances to combustibles. Diagram 1 FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 27: Horizontal Venting With Two Elbows

    4' Max. 10' Min. 7' Max. foot between 90 6' Min. 5' Max. 11' Min. 8' Max. elbows is required. 7' Min. 6' Max. 12' Min. 9' Max. Lengths do not include elbow indicated. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 28: Vertical Venting With Two Elbows

    Please note min. 1 foot 5' Min. 6' Max. 8' Min. between 90 elbows is 6' Min. 7' Max. 9' Min. required. 7' Min. 8' Max. 10' Min. Lengths do not include elbow indicated. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 29: Vertical Terminations - Co-Linear Flex System

    Air Intake ensuring that clearances to com- bustibles are maintained. Pipe Length Co-Linear Flex Adapter with Kit# Rigid Pipe Adaptor 946-563 # 510-994 90 Degree Elbow Inner Pipe Adapter with Kit# 946-563 FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 30: Venting Arrangements - Vertical Terminations

    INSTALLATION Venting Arrangements - Vertical Terminations with Co-linear Flex System for both Residential & Manufactured Homes into Masonry Fireplaces The shaded area in the diagrams show the allowable vertical terminations. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 31: Venting - Dura-Vent Horizontal Installations

    (Diagram 4). Install the termination Note: Apply sealant "Mill-Pac" to inner down. cap. pipe and high temperature sili- cone sealant to outer pipe on eve- Diagram 3 ry twist-lock joint. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 32: Venting - Dura-Vent Vertical Termination

    14/12 to 16/12 1.83 10" square and attach with wood over 16/12 to 18/12 2.13 screws (Diagram over 18/12 to 20/12 2.29 over 20/12 to 21/12 2.44 Diagram 3 Diagram 7 FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 33: Venting - Installation For Direct Vent System (Flex)

    1" (25mm) clear- ance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give struc- tural rigidity for mounting the ter- mination. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 34: System Data

    (If you are using rigid pipe, ensure that the kPa). Disconnect piping from valve at pres- valve can be removed for servicing.) Since sures over 1/2 psig. some municipalities have additional local codes FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 35: Conversion To Propane

    18) Check for proper flame appearance and glow on logs. 7) Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit and replace pilot cap. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 36: Brick Panels (Optional)

    Logs 02-51 and 02-53. The notch in the bottom right end fitting against the 5th grate tab. Note: If the bottom brick panel must be re- moved: Remove the Rear Log Stand, then remove the Burner Tray. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 37 8) Place Log 02-52 between Logs 02-51 and 02-75 and on the indentation on Log 02-54. The bottom right end sits behind the rear grate tab. 02-75 02-75 02-55 02-52 02-54 02-50 02-51 02-51 02-54 Log indentation FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 38: Flush Door

    Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd spring. See diagram 3. Diagram 1 Diagram 3 To remove the flush door, reverse the above steps. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 39: Remote Wall Switch (Optional)

    REMOTE CONTROL WALL SWITCH WALL THERMOSTAT Use the FPI Remote Control Kit approved for this 1) Run the wire through the right or left side A wall thermostat may be installed if desired, unit. Use of other systems may void your inlet opening.
  • Page 40: Wiring Diagram

    Caution: Ensure that the wires do CAUTION: Label all wires prior to not touch any hot surfaces and are disconnection when servicing con- away from sharp edges. trols. Wiring errors can cause im- proper and dangerous operation. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 41: Fan Installation (Optional)

    6) Slide the thermodisc/cover assembly into side and 1 screw on the right side. the bracket clip on the underside of the Secure left side with 2 screws. Secure right side with one screw. Diagram 2 FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 42: Operating Instructions

    WITHOUT THE GLASS FRONT IN gauges and types of steel used within your "OFF" position and allow 5 minutes for any appliance. Listed below are some examples. PLACE. gas in the combustion chamber to escape. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 43: Lighting Plate Instructions

    Blower: FOR YOUR SAFETY READ BEFORE LIGHTING FPI gas appliances use high tech blowers to This appliance must be installed in accordance with local codes, if any; if none, follow the push heated air farther into the room. It is not National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation...
  • Page 44: General Vent Maintenance

    Visually check the flame of the burner periodically, making Your FPI fireplace is supplied with high temper- sure the flames are steady; not lifting or ature, 5 mm Neoceram ceramic glass that will GOLD-PLATED or floating.
  • Page 45: Removing Valve

    14) Undo the "gas out" flare nut with a 13/16" wrench. 18) Fire up the unit again and check for proper flame appearance and glow on logs. 15) Undo the "gas out" flare fitting with an 11/ 16" wrench. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 46: Flush & Bay Door Options

    FLUSH & BAY DOOR OPTIONS FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 47: Flush Trim

    Tighten the screws. Note: Top and bottom louvers are different. Clip installed on right side. Burner ON/OFF Screws on control box louver bracket Clip locations Burner ON/ OFF control attached to bottom flush louver. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 48: Bay Front

    1) Install top louver by sliding the two bracket clips into the brackets located on top of the bay door. See below. The fitted louver leaves a small gap between faceplate bot- tom and louver top. Screws on louver bracket FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 49: Full Screen Front

    Once the Frame is in place, tighten the screws to secure. Also re- secure the top center screw through the oblong hole. Bottom Flange Inner Cut-Outs Backside of Full Screen Door Frame Shown FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 50 Bottom Grill. Place the keyholes in the Restrain Bracket through the screws and slide the Bracket to the right. Tighten the screws to secure bracket in place. 8) Close screen doors. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 51: Arch Screen Door

    5) Loosen the 3 x #8 Phillips Head Screws located on the inside top of the outer frame of the appliance. Remove bracket Remove both screws 3 x #8 Phillips Diagram 2 FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 52 Repeat step on the other side. Material 1” Facing Material Diagram 2 9) Optional Install Optional 3-Panel Arch Door. (Refer to Install 3-Panel Arch Door Instruction Sheet). 10) Change in Logo Replace existing logo with Regency logo. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 53: Cast Faceplate Option

    CAST FACEPLATE FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 54: Hampton Cast Faceplate

    8) Close bottom louver. faceplate with screw. 4) Repeat step 3 for the right side faceplate. NOTE: Do not push in side faceplates all the way, allow for room to place the top faceplate. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 55: Hampton Cast Grills

    Black Metallic Grills Only: Mount grill stopper to bottom of firebox securing with one screw. 4) Install new hinge brackets using the same 2 screws removed in step Grill Stopper New hinge bracket. Left side shown. 11) Adjust ball plunger if necessary. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 56 INSTALLATION The Westminster Front The Kensington Front The Balmoral Front FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 57: The Kensington Front

    3) Slide tabs into louver brackets located on the inside top of the firebox. 6) For optional fan installation, see page 60. 7) For 2-panel & 3-panel door installation, see page 61. Tabs Bracket inside top of firebox. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 58: The Westminster Front

    Westminster Front frame Left Side Shown Valve Fan Control Box ON/OFF Switch Wires 7) For optional fan installation, see page 60. 8) For 2-panel & 3-panel door installation, see page 61. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 59: The Balmoral Front

    3) Slide tabs into louver brackets located on the inside top of the firebox. 6) For optional fan installation, see page 60. 7) For 2-panel & 3-panel door installation, see page 61. Tabs Bracket inside top of firebox. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 60: Optional Fan Installation

    3) Connect new fan control box wires to the existing fan plug wires (red to red, black to black). Fan Control Box Vertical Hinge Bracket New Fan Control Box FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 61: Panel Door Installation

    Note: If you find that the left or right side door is lower then the other, use the spacer provided to help align the doors. The spacer is to be placed over the bottom pin before installing the screen door. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 62: Replacement Parts List

    REPLACEMENT PARTS LIST FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 63: Main Assembly

    946-570 Heat Release Duct Kit (Optional) 105) 910-165 Fan (120 Volts) 106) 946-000 Flexible Air Release Duct 918-059 Manual 512-969 Conversion Kit - NG to LP *Not available as a replacement part. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 64: Parts List

    Deflector - Right 79) 790-525 Burner Assy - NG/LP 82) 511-030 Burner Grate Assy 83) 780-028 Rear Log Support Bracket 84) * Deflector 85) 780-930 Log Set *Not available as a replacement part. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 65 Bay Front Trim - Top/Bottom 121) 780-932 Bay Front Screen 780-934 Bay Front Trim (Set) - Gold 113) * Bay Front Trim-Gold-Bottom 160) 948-216 Regency Logo Plate *Not available as a replacement part. FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 66 Barcelona Assy - Black 161) 948-216 Regency Logo Plate 148) * Barcelona Louver Assy-Black 510-934 Flush Glass Trim (Set) - Brass *Not available as a replacement part. 510-947 Flush Glass Trim (Set) - Steel FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 67 Cast Faceplate - Left 513-981** Cast Grills (Set) 204) * Top Grill 205)* Bottom Grill *Not available as a replacement part. ** Last digit of part number represents colour: 1=Black Metallic, 5=Enamel Brown, 6=Enamel Black FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 68 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ _________________________________________________________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________________________________ __________________________________________________________ __________________________________________________________ _____________________________________________________ ________________________________________________________ _________________________________________________________ _________________________________________________________ FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 69 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ _________________________________________________________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________________________________ __________________________________________________________ __________________________________________________________ _____________________________________________________ ________________________________________________________ _________________________________________________________ _________________________________________________________ FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 70 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ _________________________________________________________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________________________________ __________________________________________________________ __________________________________________________________ _____________________________________________________ ________________________________________________________ _________________________________________________________ _________________________________________________________ FPI P36D Zero Clearance Direct Vent Gas Fireplace...
  • Page 71: Warranty

    This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim. At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.
  • Page 72 Dealer Name & Address: ______________________________________________ __________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: _________________________________________________________ FPI, Hampton and Panorama are trademarks of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.

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