Ⅴ. Handlebar Service - Baotian BT50QT-9 Service Manual

Apply grease to top bearing cup and bearing top.
Mount in order upper bearing cup, bearing ball set and upper bearing top on the upper part of
steering stem and fasten them.
Torque: 15 N·m
Turn front fork right and left to effect close contact of bearing balls.
Loosen upper bearing top to torque 0 and fasten it.
Torque: 2.5N·m
Fix upper bearing top and tighten steering stem setting nut.
Torque: 70N·m
Turn front fork and confirm easy rotation without loosening.
Mount handlebar bolt, bush and nut from handlebar.
Mount handlebar.
Mount front fender.
Mount motorcycle body covering parts.
V. HANDLEBAR SERVICE
Dismounting
Remove covering parts of front part and rear part.
Remove connectors of left handlebar switch.
Remove 2 screws of left handlebar switch.
Remove left handlebar switch.
Remove left grip from handlebar.
Remove front brake main cylinder.
Remove connectors of right handlebar switch.
Remove 2 screws of right handlebar switch.
Remove right handlebar switch.
Remove throttle cable from throttle grip.
Remove throttle grip from handlebar.
Remove handlebar bolt, bush and nut from handlebar.
Remove handlebar.
When removing left handlebar and
throttle grip, remove contamination and
grease from contacting face.
handle bar
left handlebar switch wire
right handlebar switch
throttle grip
throttle cable
24
left handlebar switch
screw left grip
screw
handlebar
right handlebar
switch wire