Sea-doo GS 5846 1999 Shop Manual
  1. Manuals
  2. Brands
  3. Sea-doo Manuals
  4. Boat
  5. GS 5846 1999
  6. Shop manual
Sea-doo GS 5846 1999 Shop Manual

Sea-doo GS 5846 1999 Shop Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GS 5846 1999 and is the answer not in the manual?

Questions and answers

Related Manuals for Sea-doo GS 5846 1999

Summary of Contents for Sea-doo GS 5846 1999

  • Page 2 TABLE OF CONTENTS ‘ PAGE SECTION SUBSECTION SAFETY NOTICE ..........................WHAT’S NEW ............................INTRODUCTION ........................... SERVICE TOOLS 01 - Table of contents ..............01-01-1 02 - Mandatory service tools............01-02-1 AND PRODUCTS 03 - Optional service tools..............01-03-1 04 - Service products ............... 01-04-1 MAINTENANCE 01 - Table of contents ..............

  • Page 3: Steering System

    TABLE OF CONTENTS PROPULSION 01 - Table of contents ..............09-01-1 02 - Jet pump................... 09-02-1 SYSTEM 03 - Drive system................09-03-1 04 - Reverse system................ 09-04-1 05 - Variable trim system ..............09-05-1 STEERING SYSTEM 01 - Table of contents ..............10-01-1 02 - Steering system................

  • Page 4: Safety Notice

    This manual was primarily published to be used by watercraft technicians trained by the manufactur- er who are already familiar with all service and maintenance procedures relating to Bombardier made Sea-Doo watercraft. Please note that the instructions will apply only if proper hand tools and special service tools are used.

  • Page 5: What's New

    • All sections, were applicable, are updated to include specifications and procedures regarding the GSX RFI and GTX RFI models (787 RFI engine). INTRODUCTION • List of 1999 Sea-Doo models with their corresponding model number. • A list of abbreviations used in the manual is added in this section. SERVICE TOOLS AND PRODUCTS •...
  • Page 6 WHAT’S NEW FUEL INJECTION 06-05 • New section added to properly service and troubleshoot fuel injection system on GSX RFI and GTX RFI models. OIL INJECTION PUMP 07-03 • New oil injection pump cable adjustment procedure for the 947 engine. IGNITION SYSTEM 08-02 •...

  • Page 7: Hull Identification Number

    INTRODUCTION INTRODUCTION This Shop Manual covers the following BOMBAR- HULL IDENTIFICATION NUMBER DIER made SEA-DOO ® 1999 watercraft models. (H.I.N.) MODEL SPX and GTS Models MODELS NUMBER It is located at right hand rear side of hull. SPX International ......
  • Page 8 INTRODUCTION All Models 787 Engine The Hull Identification Number is composed of 9 The Engine Identification Number is located on digits: the upper crankcase on PTO side. ENGINE IDENTIFICATION NUMBER (E.I.N.) 717 Engine The Engine Identification Number is located on the upper side of the magneto housing.

  • Page 9: Arrangement Of This Manual

    INTRODUCTION ARRANGEMENT OF THIS MANUAL The manual is divided into 14 major sections: 01 SERVICE TOOLS AND PRODUCTS 02 MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 COOLING SYSTEM 06 FUEL SYSTEM 07 LUBRICATION SYSTEM 08 ELECTRICAL SYSTEM 09 PROPULSION SYSTEM 10 STEERING SYSTEM 11 SUSPENSION 12 HULL/BODY 13 TECHNICAL DATA...
  • Page 10 INTRODUCTION Page heading indicates section and subsection detailed. Subsection title indicates beginning of the subsection. Italic sub-title above exploded view indicate pertaining models. Drop represents a liquid product to be applied to a surface. In this case Loctite 242 to screw threads.
  • Page 11 INTRODUCTION Sub-title with part name(s) from exploded view. Section 06 FUEL SYSTEM Title indicates main procedure to be carried-out. To remove carburetors from engine, proceed as fol- Inspect parts for corrosion dammage (shaft, butterfly, lows: spring screw, check valve housing, etc.). Sub-sub-title in Remove air vent tube support.
  • Page 12 INTRODUCTION LIST OF ABBREVIATIONS USED GENERAL INFORMATION IN THIS MANUAL The use of RIGHT and LEFT indications in the text, always refers to driving position (when sitting on DESCRIPTION watercraft). Alternate Current Air Pressure Sensor Air Temperature Sensor Capacitor Discharge Ignition Crankshaft Position Sensor Cooling System Indicator Direct Current...

  • Page 13: Illustrations And Procedures

    INTRODUCTION ILLUSTRATIONS AND PROCEDURES The illustrations show the typical construction of the different assemblies and, in all cases, may not reproduce the full detail or exact shape of the parts shown, however, they represent parts which have the same or a similar function. CAUTION These watercraft are designed with parts di- mensioned in both the metric and the impe-...

  • Page 14: Table Of Contents

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 01 (TABLE OF CONTENTS) TABLE OF CONTENTS MANDATORY SERVICE TOOLS ................... 01-02-1 ENGINE ..........................01-02-2 COOLING/FUEL/OIL SYSTEMS ..................01-02-5 PROPULSION SYSTEM..................... 01-02-6 WORKSHOP ........................01-02-7 OPTIONAL SERVICE TOOLS ....................01-03-1 ENGINE ..........................01-03-1 COOLING/FUEL/OIL SYSTEMS ..................

  • Page 15: Section 01 Service Tools And Products

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 02 (MANDATORY SERVICE TOOLS) MANDATORY SERVICE TOOLS List of tool part numbers that have been substituted. OLD TOOL P/N DESCRIPTION STATUS NEW TOOL P/N 213 000 001 Lock washer M8 Replaced 234 181 601 217 081 410 Flat washer Replaced...

  • Page 16: Engine

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 02 (MANDATORY SERVICE TOOLS) ENGINE Degree wheel Bearing pusher Sleeve set P/N 295 000 007 P/N 420 876 501 A) P/N 529 035 542 (20 mm sleeve) B) P/N 529 035 543 (21 mm sleeve) F00B074 APPLICATION 717 and 787 engines.
  • Page 17 Section 01 SERVICE TOOLS AND PRODUCTS Subsection 02 (MANDATORY SERVICE TOOLS) Puller Alignment support plate kit Adapter P/N 529 035 547 P/N 529 035 506 P/N 529 035 590 1) Alignment plates A) P/N 529 035 507 B) P/N 529 035 508 2) Support P/N 529 035 511 A00C1A4...
  • Page 18 Section 01 SERVICE TOOLS AND PRODUCTS Subsection 02 (MANDATORY SERVICE TOOLS) Engine leak tester kit Puller plate Supplementary engine leak test P/N 295 500 352 P/N 529 035 533 Pump only P/N 529 021 800 P/N 295 500 780 1) 787 RFI Intake plate P/N 296 000 024 2) 947 Intake plate P/N 296 000 025...

  • Page 19: Cooling/Fuel/Oil Systems

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 02 (MANDATORY SERVICE TOOLS) COOLING/FUEL/OIL SYSTEMS Gear holder Coupler hose P/N 420 277 905 P/N 295 500 258 41 cm (16 in) F01E0Z4 APPLICATION A00C164 SPX and GTS models. APPLICATION 717 engine. Pliers P/N 295 000 070 Oetiker 1099 F01D174...

  • Page 20: Propulsion System

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 02 (MANDATORY SERVICE TOOLS) PROPULSION SYSTEM Impeller remover/installer Bearing/seal installer P/N 295 000 001 P/N 295 000 107 F01J0T4 APPLICATION All models. NOTE: This tool is also used for F01J4K4 the PTO flywheel (on some mod- APPLICATION els).

  • Page 21: Workshop

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 02 (MANDATORY SERVICE TOOLS) WORKSHOP Tool board P/N 295 500 608 ® F00A0S4 APPLICATION All models. 01-02-7...

  • Page 22: Optional Service Tools

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 03 (OPTIONAL SERVICE TOOLS) OPTIONAL SERVICE TOOLS ENGINE Coil centering tool Oil seal pusher A) Four-pin magneto harness P/N 295 000 131 P/N 420 876 922 P/N 290 877 740 B) Six-pin magneto harness P/N 295 000 136 A01B1V4 F01B284...
  • Page 23 Section 01 SERVICE TOOLS AND PRODUCTS Subsection 03 (OPTIONAL SERVICE TOOLS) Digital/induction type Crimping tool Slide hammer puller tachometer P/N 295 100 164 Not sold by Bombardier P/N 529 014 500 Snap-on: Handle CJ93-1 Hammer CJ125-6 Claws CJ93-4 F01J0Z4 APPLICATION F00B0E4 717 and 787 engines.
  • Page 24 Section 01 SERVICE TOOLS AND PRODUCTS Subsection 03 (OPTIONAL SERVICE TOOLS) Gear/bearing puller Feeler gauge 45° Piston ring compressor (2) P/N 290 877 665 Not sold by Bombardier A) P/N 290 876 965 (88 mm) Snap-on B) P/N 290 876 979 (82 mm) FB 300 A F01B1T4 F01B1K4...
  • Page 25 Section 01 SERVICE TOOLS AND PRODUCTS Subsection 03 (OPTIONAL SERVICE TOOLS) Digital multimeter P/N 529 022 000 F01B1O4 F01D885 APPLICATION 1) Puller ass’y All models. P/N 420 877 635 2) Protective cap P/N 420 876 557 P/N 290 877 414 (947 engine) 3) Ring (both ends) P/N 420 977 490 P/N 420 977 480 (947 engine)

  • Page 26: Cooling/Fuel/Oil Systems

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 03 (OPTIONAL SERVICE TOOLS) COOLING/FUEL/OIL SYSTEMS Pump gauge tester Spring compressor Flushing adapter P/N 295 000 114 P/N 529 035 504 P/N 295 500 473 F01B0X4 APPLICATION All models. F00B104 APPLICATION Lighted adjustable mirror All models except the SPX and A01B4O4 GTS.

  • Page 27: Propulsion System

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 03 (OPTIONAL SERVICE TOOLS) PROPULSION SYSTEM Fitting Machinist’s square Impeller housing remover P/N 295 000 086 Not sold by Bombardier P/N 295 000 113 Snap-on PMF 122 F01B0Z4 F02B064 APPLICATION APPLICATION All models. GTS model.

  • Page 28: Watercraft Handling

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 03 (OPTIONAL SERVICE TOOLS) WATERCRAFT HANDLING Dolly (with wheels) Lift kit P/N 295 000 126 P/N 295 100 044 F01B014 Beach wheels (set of 2 wheels) F00B0Z4 P/N 295 000 005 APPLICATION All models. Tie-down 1.50 m (5 ft) long P/N 295 100 103...

  • Page 29: Service Products

    Section 01 SERVICE TOOLS AND PRODUCTS Subsection 04 (SERVICE PRODUCTS) SERVICE PRODUCTS Loctite ® is a trademark of Loctite™ Corporation. ® Permatex is a trademark of Loctite™ Corporation. Dow Corning ® is a trademark of Dow Corning Corporation. Medium strength High temperature Retaining compound threadlocker...
  • Page 30 Section 01 SERVICE TOOLS AND PRODUCTS Subsection 04 (SERVICE PRODUCTS) Gasket stripper Primer for gasket eliminator Ultra Copper High temp sealant P/N 413 508 500 P/N 293 800 041 P/N 413 710 300 (500 mL) Loctite Loctite 17914 (80 g) F01B1W4 A00B3N4 Thread sealant...
  • Page 31 P/N 413 803 000 (3 x 4 L) P/N 413 803 200 (205 L) A00B474 A02B054 Anti-seize lubricant P/N 293 800 023 Sea-Doo fuel stabilizer Loctite 767 P/N 413 408 600 454 g (16 oz) 236 mL (8 oz) ®...
  • Page 32 P/N 293 600 011 (12 x 6 oz) Sea-Doo synthetic jet pump oil Two-stroke Injection Oil F01B354 F01B0P4 Sealant adhesive P/N 293 800 033 Sea-Doo Cleaner Adchem 4511 P/N 293 110 001 (400 g) (clear) P/N 293 110 002 (4 L) F01B1S4 F01B2J4 01-04-4...
  • Page 33 Section 02 MAINTENANCE Subsection 01 (TABLE OF CONTENTS) TABLE OF CONTENTS PERIODIC INSPECTION CHART ................... 02-02-1 FLUSHING AND LUBRICATION ................... 02-03-1 GENERAL ........................... 02-03-1 PROCEDURE ........................02-03-1 WATER-FLOODED ENGINE ....................02-04-1 GENERAL ........................... 02-04-1 PROCEDURE ........................02-04-1 STORAGE..........................02-05-1 02-01-1...

  • Page 34: Section 02 Maintenance

    Section 02 MAINTENANCE Subsection 02 (PERIODIC INSPECTION CHART) PERIODIC INSPECTION CHART NOTE: Servicing period is given in hours. Shaded area shows the maintenance frequency. FREQUENCY Every DESCRIPTION First Every Every 100 hours or 10 hours 25 hours 50 hours seasonally Lubrication/corrosion protection of metallic components Engine ignition timing Spark plug replacement...

  • Page 35: Flushing And Lubrication

    Section 02 MAINTENANCE Subsection 03 (FLUSHING AND LUBRICATION) FLUSHING AND LUBRICATION GENERAL Install a hose pincher on water outlet hose. Flushing the cooling system with fresh water is CAUTION essential to neutralize corroding effects of salt or other chemical products present in water. It will This prevents water from exiting through out- help to clean up sand, salt, shells or other particles let socket.
  • Page 36 Section 02 MAINTENANCE Subsection 03 (FLUSHING AND LUBRICATION) Attach other end of coupler hose to a garden hose. CAUTION Do not open water tap yet. All Models Except SPX and GTS Install flushing adapter (P/N 295 500 473) to the water outlet located at the rear of the watercraft.
  • Page 37 Section 02 MAINTENANCE Subsection 03 (FLUSHING AND LUBRICATION) Close the water tap then stop the engine. CAUTION Always close the water tap before stopping the engine. Disconnect the garden hose. SPX and GTS Models Unlock and remove coupler hose. Reinstall dust cap over fitting spigot.
  • Page 38 Download the full PDF manual instantly. Our customer service e-mail: aservicemanualpdf@yahoo.com...

This manual is also suitable for:

Gs 5847 1999Gti 5884 1999Gti 5885 1999Gts 5883 1999Spx 5636 1999Spx 5828 1999 ... Show all

Table of Contents