Mighty Mule UL325 SERIES Installation Manual
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Mighty Mule UL325 SERIES Installation Manual

E-z gate opener ul325 series dual gate system
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Installation Manual for the
E-Z GATE OPENER
502
®
E-Z GATE OPENER
1-800-543-GATE (4283) • www.mightymule.com
WARNING
!
MOVING GATE
Can Cause Injury or Death
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the installer
and user accept full responsibility for following and noting the installation and
safety instructions. Failure to follow installation and safety instructions can result
in hazards developing due to improper assembly. You agree to properly install this
product and that if you fail to do so GTO, Inc. shall in no event be liable for direct,
indirect, incidental, special or consequential damages or loss of profits whether
based in contract tort or any other legal theory during the course of the warranty
or at any time thereafter. The installer and/or user agree to assume responsibility
for all liability and use of this product releasing GTO, Inc. from any and all
liability. If you are not in agreement with this disclaimer or do not feel capable
of properly following all installation and safety instructions you may return this
product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before
attempting to install and use this automatic gate opener. This gate opener
produces a high level of force. Stay clear of the unit while it is operating and
exercise caution at all times.
All automatic gate openers are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate opener safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
For more information on GTO/PRO's full line of automatic gate openers and access controls visit our website at www.gtopro.com
DUAL GATE SYSTEM
WARNING!
502
®
UL325 SERIES
US
502
®
E-Z GATE OPENER
1-800-543-GATE (4283) • www.mightymule.com
WARNING
!
MOVING GATE
Can Cause Injury or Death
2007 GTO, Inc.
©

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Summary of Contents for Mighty Mule UL325 SERIES

  • Page 1 Installation Manual for the ® E-Z GATE OPENER UL325 SERIES ® E-Z GATE OPENER 1-800-543-GATE (4283) • www.mightymule.com WARNING MOVING GATE Can Cause Injury or Death ® E-Z GATE OPENER 1-800-543-GATE (4283) • www.mightymule.com WARNING MOVING GATE Can Cause Injury or Death...
  • Page 2 The Mighty Mule® Gate Opener is intended for use with vehicular swing gates. The opener can be used in Class I, Class II, Class III and Class IV applications. VEHICULAR GATE OPENER CLASS CATEGORIES Residential Vehicular Gate Opener-Class I: A vehicular gate opener (or system) intended for use in a home of one-to-four single family dwelling, or a garage or parking area associated therewith.

  • Page 3: Table Of Contents

    Table of Contents Gate Opener Class Categories -------------------------------------------------------------inside cover Units and Standards Conversion Chart ---------------------------------------------------inside cover PLEASE READ THIS FIRST! -------------------------------------------------- page iii Important Safety Instructions -------------------------------------------------- page 1 Disconnecting the Opener -------------------------------------------------------------page 1 Important Safety Instructions for the Consumer ------------------------------------page 2 Secondary Means of Protection Against Entrapment ------------------------------page 5 Required Safety Precautions for Gates -----------------------------------------------page 6 Warning Signs and Labels -------------------------------------------------------------page 7...

  • Page 4: Please Read This First

    Mighty Mule® E-Z Gate® Opener. The Mighty Mule® E-Z Gate® Opener is designed for installation on a pull-to-open dual leaf gate (gates that open into the property). By purchasing an accessory bracket, the Mighty Mule® E-Z Gate® Opener can accommodate a push-to-open dual leaf gate (gates that open out from the property).

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS Because automatic gate openers produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate opener systems. Keep in mind that the gate opener is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety.

  • Page 6: Important Safety Instructions For The Consumer

    IMPORTANT SAFETY INSTRUCTIONS For The Consumer WARNING: To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.
  • Page 7 IMPORTANT SAFETY INSTRUCTIONS Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 –...
  • Page 8 Should you lose or misplace this manual, a copy can be obtained by downloading one from the Mighty Mule® web site (www.mightymule.com), by contacting GTO, Inc., at 3121 Hartsfield Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be...

  • Page 9: Secondary Means Of Protection Against Entrapment

    The Mighty Mule® utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the Mighty Mule® has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection, if desired.

  • Page 10: Required Safety Precautions For Gates

    Required Safety Precautions for Gates Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the Mighty Mule® E-Z Gate® Opener. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department at 1-800-543-4283) for controlled access.

  • Page 11: Warning Signs And Labels

    Warning signs (2 enclosed) to be installed on each side of the gate (3–5 feet above the bottom of the gate) ® E-Z GATE OPENER ® UL325 SERIES Logo and warning labels (2) installed on each side of opener housing...

  • Page 12: Installation

    Dual Gate Opener Parts List Opener and Mounting Hardware...
  • Page 13 Dual Gate Opener Parts List (continued) Control Box and Electrical Components Battery (1) WARNING Receiver (1) GTO Transmitter(1) Moving Gate Can Cause Injury Or Death KEEP CLEAR! Gate may move at any time. Do not allow children to operate gate or play in gate area.

  • Page 14: Technical Specifications

    • Audio entrapment alarm sounds if the unit encounters an obstruction twice while opening or closing. OPERATIONAL CAPACITY • The Gate Capacity Chart shows approximate cycles, per day, you can expect from the Mighty Mule 502 Automatic Gate Operator when powered with a transformer. Actual cycles may vary slightly depending upon the type and condi- tion of gate and installation.

  • Page 15: Installation Overview

    Installation Overview Pull-to-Open Gates (Gate Opens into the Property) The diagram shown below is an example of a pull-to-open installation on a chain link fence and dual gates. Mounting the openers on a masonry column requires special procedures; see Column Installation Information on page 38 if you intend to mount the openers on columns.

  • Page 16: Installation Of The Mounting Hardware

    Installation of Mounting Hardware The position of the post bracket determines the leverage and efficiency of the opener. The post bracket position also sets the clearance between the opener and gate in the open and closed positions (minimum 2 inches). The curved design of the post bracket works well for installations on round and square fence posts.

  • Page 17: Determining The Mounting Position

    Determining the Mounting Position of the Post Bracket Assembly and the Gate Bracket Step 3 NOTE: The following steps are 3/8" x 2" Bolt IInsert the " x 2" bolt through intended for pull-to-open gate the center hole of the post installations.
  • Page 18 IMPORTANT: While determining the mounting point for the post pivot bracket assembly, be sure that the position allows for minimum 2 inches of clearance between the gate and the opener in both the open and closed positions, as shown in the diagrams below.
  • Page 19 Installing the Post Bracket Assembly and Gate Step 7 Mark reference points for bolt holes on the fence post through middle of bracket slots. Marking reference points in this manner allows room for adjustment when mounting the post bracket assembly and gate bracket. After marking your reference points, remove the opener and brackets from the fence and gate.

  • Page 20: Mounting The First Opener

    Mounting the First Opener Step 11 Attach the opener to the securely bolted post bracket assembly and gate bracket using clevis pins, bushings, and hairpin clips, or optional Pin Locks (see Accessory Catalog). Verify that the opener is level and adjust the post bracket assembly if necessary.

  • Page 21: Installation Of The Closed Position Stops

    Installation of the Closed Position Stops The Mighty Mule® Gate Openers firmly hold the gates in the closed position using positive stops. The positive stops help stabilize the gate leaves in the closed position. To further enhance stability and security, we strongly recommended using an optional Mighty Mule® Automatic Gate Lock (see Accessory Catalog) with your dual gate.
  • Page 22 Step 2 Closed Position Stop Plate mounted Install a low profile ground stop (not provided) beneath the on the gate leaf that CLOSES FIRST SLAVE gate stop plate. The ground stop needs to be positioned near the end of the gate as shown in Illustration A and may be made of metal SIDE VIEW or concrete and should be firmly secured in the ground (we...

  • Page 23: Mounting The Control Box

    Use mounting holes and screws NOTE: The battery that came with your Mighty Mule®, provided to mount MUST be placed in the top (horizontal) battery slot control box to a with the terminals on the RIGHT. The extra (vertical) secure surface.

  • Page 24: Connecting The Opener Power Cables

    Connecting Opener Power Cables MASTER Operator Step 4 Insert the stripped power cable wires into the appropriate terminals on the MASTER CABLE terminal block. The green wire should be inserted into the GRN terminal, the white wire into WHT, the blue wire into BLU, brown wire into BRN, and the orange wire into the ORG, terminal.

  • Page 25: Powering The System

    (available at local electrical supply stores) must be used. • All low voltage wire used with the Mighty Mule Gate Opener must be 16 gauge dual conductor, ® multi-stranded, direct burial wire (see page 22 and the accessory pages). Do not run more than 1000 feet of wire.
  • Page 26 IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft. DO NOT use telephone wire or solid core wire.
  • Page 27 Step 6 Strip " of insulation from the ends of the low voltage wire. Attach these stripped ends to the transformer terminals. A dab of household petroleum jelly on each terminal will help prevent corrosion. Make sure the exposed wires do not touch each other! Transformer Step 7 Plug the transformer into the electrical outlet.

  • Page 28: Control Board Settings

    CONTROL BOARD SETTINGS DIP Switches NOTE: Leave DIP Switch #3 in the OFF position until installation is complete, to prevent gate from automatically closing during installation. Main DIP Switch Settings (MODES) DIP Switch #1 - Soft Start/Stop ON - Soft start enabled (factory preset). OFF - Soft start disabled.

  • Page 29: Obstruction Sensitivity

    Setting the Closed Position Limits for Pull to Open Applications TURN CONTROL BOX ON Your Mighty Mule® has two Limit Settings 1) OPEN Limit setting: (Gate in the OPEN POSITION / FACTORY SET NOT ADJUSTABLE) The open limit setting is the fully open position.

  • Page 30: Main Dip Switches

    Follow Steps 1-7 again. Setting Your Personal Transmitter Code All GTO transmitters are set to a standard code at the factory and are ready to operate your Mighty Mule® Gate Opener ® For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code.

  • Page 31: Dual Mode Dip Switches

    Obstruction Sensitivity Potentiometer IMPORTANT: For safety reasons the obstruction setting or Stall Force on the Mighty Mule® control board comes from AUTO CLOSE TIME O CLOSE TIME STALL FO STALL FO STALL FORCE STALL FORCE the factory set at MIN (minimum). In many...

  • Page 32: Setting Closed Position Limits

    PLEASE NOTE: Contact sensors are not included with the Mighty Mule® 502. The Mighty Mule® 502 is equipped with built-in obstruction sensitivity. The opener is designed to stop and reverse the gate within 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, although functioning properly, may not be sensitive enough to prevent bodily injury in some circumstances.

  • Page 33: Connecting Additional Safety Devices

    If not installing a non-contact sensor skip to next section. PLEASE NOTE: Non-contact sensors are not included with the Mighty Mule® 502. The Mighty Mule® 502 can also accept "Safety" input from normally open "dry-contact" output devices such as safety beams connected to the SAFETY input terminal.

  • Page 34: Connecting Accessories

    Connecting Accessories If not connecting accessories skip to next section. The Mighty Mule® 502 can accept NORMALLY OPEN, DRY-CONTACT accessories, such as; Push Button Entry Devices and Key Pads. Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
  • Page 35 LOCK SOLAR SLAVE INPUT Connect the red and black leads from the lock to the GTO LOCK terminal on the MIGHTY MULE® 502 control board. Aux: • These 2 terminals are normally open 'dry-contact' (no voltage) relay ouput. • These 2 terminals are ON (shorted) whenever the gate is moving and OFF (opened) otherwise.

  • Page 36: Push To Open Installation

    Push to Open Installation Determining The Mounting Position of The Post Bracket Assembly Swinging gates shall not open into public access areas! 3/8" x 2" Bolt A "Push-to-Open" gate opens out from the property. A Push-to-Open Bracket is required for this type of installation (see Post Bracket Accessory Catalog).

  • Page 37: Setting Open Position Limits

    Step 3 With the gate in the fully closed position and the opener retracted, swing the opener to the gate. Mark reference points for bolt holes on gate cross member through middle of gate bracket slots. The opener must be level. (Some vertical adjustment is possible by sliding the post bracket assembly up and down.) Drill "...
  • Page 38 Step 3 Note which gate has reached the desired closed position (typically it's the slave gate), program the closed limit setting by pressing and holding the corresponding 'LEARN MAST LIMIT' or 'LEARN SLV LIMIT' button for 5 seconds. Step 4 Press the transmitter button and allow the gates to return to the closed position.

  • Page 39: Troubleshooting Guide

    Troubleshooting Guide If your gate opener does not function properly after it is installed, use this guide before calling the GTO Service Department. Audible Feedback Symptom Diagnosis Check: 1 short beep upon activation Blown Fuse Fuse Low or Bad Battery Battery Under Load Loose Battery Connection Battery Harness Connections...
  • Page 40 Visual Feedback -Symptom Diagnosis Check: Status (clear) 1 blink Cycle Terminal Disconnect the push button, keypad, intercom keypad, or any other accessory Shorted wired to this terminal. Try the remote. If the remote works, then the problem is the accessory. Status (clear) 2 blinks Safety Terminal Disconnect the loop detector, photo beam, or any other accessory wired to this Shorted...

  • Page 41: Warranty And Repair Service

    Repair Service If your Mighty Mule Gate Opener is not operating properly, please follow the steps below: ® 1. First use the procedures found in the Troubleshooting Guide (see page 35). 2. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144.

  • Page 42: Column Installation Information

    Column Installation Information F THIS OPENER WILL BE USED WITH GATES THAT ARE MOUNTED ON MASONRY, BRICK, OR ROCK (etc.) COLUMNS: READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING The simplest solution is to install the opener in a push-to-open configuration (requires Push-To-Open Bracket, see Accessory Catalog).

  • Page 43: Accessory Catalog

    (sold separately). Pin Lock (FM133) The Pin Lock substitutes for the clevis pin at the front end of the Mighty Mule® gate operators. Helps prevent theft of the operator from the gate, while allowing quick release of the operator.
  • Page 44 Mighty Mule¨, E-Z Gate¨, GTO¨, are registered trademarks of GTO, Inc. America’s DIY Automatic Gate Openers is a trademark of GTO, Inc. and are the exclusive property of GTO, Inc. (“GTO”). All rights are reserved by GTO, and these marks may not be used, in any for without the prior, written permission of GTO.

This manual is also suitable for:

E-z 502502

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