Table of Contents
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User Manual
Working Instruction, Mechanical
Applicable for K510
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 12
3.1 Battery Cover..........................................................................13
3.2 Front Cover ass'y ...................................................................13
3.3 Metal Frame ass'y ..................................................................13
3.4 Frame sub-ass'y .....................................................................13
3.5 LCD Module ............................................................................14
3.6 Joystick Cap & Joystick Gasket ...........................................16
3.7 Camera Module 1.3 MP & Camera Gasket ...........................18
3.8 System Connector..................................................................20
3.9 Water Indicator .......................................................................21
3.10 Dome Sheet ass'y & UI Module Frame .................................22
3.11 Dome Sheet ass'y...................................................................23
3.12 Keypad ....................................................................................24
3.13 Audio Cover ass'y ..................................................................25
3.14 Pogo Pin..................................................................................26
3.15 Receiver ..................................................................................27
3.16 IR Window ...............................................................................28
3.17 Speaker, Speaker Gasket & Speaker Dust Net....................29
3.18 Vibrator....................................................................................31
3.19 Microphone ass'y ...................................................................32
3.20 Camera Key ass'y...................................................................33
3.21 Power Key ass'y .....................................................................34
3.22 Operator Key ass'y.................................................................35
3.23 Operator Logo ass'y ..............................................................36
3.24 Operator Key Label ................................................................37
3.25 RF Cap.....................................................................................38
3/000 21-1/FEA 209 544/102 C
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
Front Cover Assembly........................................................... 8
2.1.3
PBA Unit................................................................................ 9
2.1.4
Metal Frame ass'y ............................................................... 10
2.1.5
Keypad PWBA ass'y ........................................................... 11
Working Instruction, Mechanical
Approved according to 1/109 41-4/FCP 101 3650/2
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Table of Contents
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Summary of Contents for Sony Ericsson K510
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Page 1: Table Of Contents
3.21 Power Key ass’y ..............34 3.22 Operator Key ass’y..............35 3.23 Operator Logo ass’y ..............36 3.24 Operator Key Label ..............37 3.25 RF Cap..................38 3/000 21-1/FEA 209 544/102 C Approved according to 1/109 41-4/FCP 101 3650/2 © Company Internal Sony Ericsson Mobile Communications AB... -
Page 2: Revision History
Metal Frame ass’y ............... 42 4.1.3 PBA Unit................43 4.1.4 Front Cover ass’y ..............44 4.1.5 Battery & Battery Cover............45 5 Revision history ..............46 3/000 21-1/FEA 209 544/102 C 2(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 3: Introduction
Working Instruction, Mechanical 1 Introduction K510 3/000 21-1/FEA 209 544/102 C 3(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/102 C 4(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD • NEVER TOUCH THE DISPLAY GLASS • USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 3/000 21-1/FEA 209 544/102 C 5(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
The disassembly is done in the following sequence: 1. Battery Cover (a) & Battery 2. Front Cover ass’y 3. PBA unit 4. Metal Frame ass’y 5. Keypad PWBA ass’y 3/000 21-1/FEA 209 544/102 C 6(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 7: Battery Cover & Battery
Press on the bottom of the Battery Cover and simultaneously push it upwards. Lift the Battery Cover up and release it from the Frame Sub- Assembly. Release the Battery at the bottom. 3/000 21-1/FEA 209 544/102 C 7(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 8: Front Cover Assembly
Unhook the Front Cover Assembly by gently bend the Front Cover Assembly outwards the System Connector. Grab the Front Cover Assy and carefully remove it from the Frame Sub-Assy. 3/000 21-1/FEA 209 544/102 C 8(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 9: Pba Unit
2.1.3 PBA Unit Follow the Disassembly instructions of sections 2.1.2. Use Torx T6 bits to remove the four screws. Use your fingers to remove the PBA Unit. 3/000 21-1/FEA 209 544/102 C 9(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 10: Metal Frame Ass'y
Use a front opening tool to unsnap the Metal Frame Assembly from the PCB. Grab the Metal at the top and carefully push it upwards and remove the Metal Frame Assembly. 3/000 21-1/FEA 209 544/102 C 10(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 11: Keypad Pwba Ass'y
Working Instruction, Mechanical 2.1.5 Keypad PWBA ass’y Follow the Disassembly instructions of sections 2.1.1-2.1.4. Grab the UI Module Frame according to the picture and remove it. 3/000 21-1/FEA 209 544/102 C 11(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 12: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/102 C 12(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 13: Battery Cover
Remove the parts as described in 3.15 – 3.25 Prepare the new frame. Install the parts as described in 3.15 – 3.25 & 3.29, 3.28, 3.30 Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 13(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 14: Lcd Module
Use the flex film opening tool and remove the flex film. Carefully lift up the LCD Display Module. Use the flex film opening tool and assemble the flex film into the ZIF-connector. 3/000 21-1/FEA 209 544/102 C 14(46) © Company Internal Sony Ericsson Mobile Communications AB... - Page 15 ZIF-connector towards to close the ZIF-connector. LCD M ODULE HAS GUIDING PINS Use the guiding pins to position the LCD Module on the PWB. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 15(46) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 16: Joystick Cap & Joystick Gasket
OYSTICK SURFACE WITH SOPROPYL LCOHOL Use a pair of tweezers to mount the new Joystick Gasket on the Joystick Cap. Observe the orientation of the Joystick Cap! 3/000 21-1/FEA 209 544/102 C 16(46) © Company Internal Sony Ericsson Mobile Communications AB... - Page 17 Working Instruction, Mechanical Joystick Cap & Joystick Gasket continued Carefully press down the Joystick Gasket on the Joystick Switch. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 17(46) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 18: Camera Module 1.3 Mp & Camera Gasket
Use your fingers ad press the camera removal tool down into the Camera Socket and lift the tool up. Use your fingers to remove the Camera from the Camera Socket. 3/000 21-1/FEA 209 544/102 C 18(46) © Company Internal Sony Ericsson Mobile Communications AB... - Page 19 ODULE IS SECURED IN THE AMERA ODULE SOCKET Use your fingers to assemble the Camera Gasket on the Camera. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 19(46) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 20: System Connector
Use your fingers to remove the System Connector. OTE THE ORIENTATION OF THE YSTEM ONNECTOR Use your fingers to assemble a System Connector. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 20(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 21: Water Indicator
Use a dentist hook to remove the old Water Indicator. ORIENTATION OF THE IR WINDOW Use a pair of tweezers to assemble a new Water Indicator. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 21(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 22: Dome Sheet Ass'y & Ui Module Frame
Use the guiding pins to position the Domesheet Assy.on the UI Module Frame. Press the Domesheet Assy carefully down to the UI Module Frame to snap the together. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 22(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 23: Dome Sheet Ass'y
Assemble a new Domesheet . Start at the bottom. Continue the assembling of the Domesheet Assy and end it at the top. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 23(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 24: Keypad
Position the Key Pad into the Front Cover. Carefully press the rest of the Key Pad into the Front Cover. Follow the 4.1.4 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 24(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 25: Audio Cover Ass'y
Frame Sub Assy. Fold down the Audio Cover Assy. Gently press on the Audio Cover Assy to snap fit them together. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 25(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 26: Pogo Pin
Press the Pogo Pins in place. Make sure that it is in right position. Follow the replacement part in 3.13 and the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 26(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 27: Receiver
ECEIVER CONNECTORS DURING THIS PROCEDURE Use the pair of tweezers to assemble the Receiver. Follow the replacement part in 3.14-3.13 and the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 27(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 28: Ir Window
Use your fingers and carefully fold down the IR Window and press to secure the snap fit. Follow the replacement part in 3.14-3.13 and the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 28(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 29: Speaker, Speaker Gasket & Speaker Dust Net
Use the dentist hook to remove the Dust Net. Clean the Speaker cavity with Isopropyl Alcohol. Use the pair of tweezers to assemble the Dust Net. 3/000 21-1/FEA 209 544/102 C 29(46) © Company Internal Sony Ericsson Mobile Communications AB... - Page 30 Use the pair of tweezers to assemble the Speaker. Use the pair of tweezers to assemble the Speaker. Follow the replacement part in 3.14-3.13 and the 4.1.3 – 4.1.4 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 30(46) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 31: Vibrator
Use a pair of tweezers to assembly the Vibrator. Press on the vibrator besides the connectors to secure the placement. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 31(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 32: Microphone Ass'y
O NOT PRESS ON THE CONNECTORS Press on the Microphone Assy in the middle of the connectors to secure a good fit. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 32(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 33: Camera Key Ass'y
Position the Camera Key Assy in the Frame Assy cavity. RAME SSY HAS GUIDING PINS Attach the other side of the Camera Key Assy. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 33(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 34: Power Key Ass'y
Place the knob in the notch. Use a pair of tweezers and push down the ear onto the notch. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 34(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 35: Operator Key Ass'y
Use the pair of tweezers to assemble the Operator Key Assy. Place the knob in the notch. Place the two ears behind the pins. Follow the 4.1.3 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 35(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 36: Operator Logo Ass'y
Mount the Operator Logo Assy on the UI Module Frame with your fingers and press a few seconds to secure a good fit. Follow the 4.1.4 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 36(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 37: Operator Key Label
Remove the Operator Key Label very careful with the dentist hook. Assemble a new Operator Key Label. Press on the label for a few seconds to secure a good fit. 3/000 21-1/FEA 209 544/102 C 37(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 38: Rf Cap
Use your fingers and push the RF inwards the Battery Cover and remove it. Assemble a RF Cap with your fingers. Follow the 4.1.4 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 38(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 39: Label
Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.x.x – 4.y.y Reassembly instructions! 3/000 21-1/FEA 209 544/102 C 39(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 40: Reassembly
The reassembly is done in the following sequence: 1. Keypad PWBA ass’y 2. Metal Frame ass’y 3. PBA unit 4. Front Cover ass’y 5. Battery (a) and Battery Cover (b). 3/000 21-1/FEA 209 544/102 C 40(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 41: Keypad Pwba Ass'y
4.1.1 Keypad PWBA ass’y Press the Domesheet Assy carefully down to the UI Module Frame to snap the together. Follow the Assembly instructions of sections 3.7, 3.4 and 3.2. 3/000 21-1/FEA 209 544/102 C 41(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 42: Metal Frame Ass'y
4.1.2 Metal Frame ass’y Carefully slide the Metal Frame Assy under the Operator Logo Assy and place it. Press the Metal Frame Assembly together with the PWB Assy. 3/000 21-1/FEA 209 544/102 C 42(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 43: Pba Unit
Torx bit no. 6. Apply 17 Ncm of torque when tightening two new long screws at bottom and two new short screws at top of the phone. Follow the Assembly instructions of sections 3.4 and 3.2. 3/000 21-1/FEA 209 544/102 C 43(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 44: Front Cover Ass'y
Front Cover Assy and the Frame Sub-Assy When finish there should be no gap between the Front Cover Assy and the Frame Sub-Assy Follow the Assembly instructions of sections 3.2. 3/000 21-1/FEA 209 544/102 C 44(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 45: Battery & Battery Cover
Place the battery cover on the B-cover. Press it down to secure it. THERE SHOULD NOT BE ANY GAP BETWEEN THE BATTERY COVER AND THE FRAME! 3/000 21-1/FEA 209 544/102 C 45(46) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 46: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2006-05-05 First release 2006-05-10 Part number to Camera removal tool updated 2006-05-29 Instruction text updated 3/000 21-1/FEA 209 544/102 C 46(46) © Company Internal Sony Ericsson Mobile Communications AB...