Sony Ericsson K530i Working Instruction, Mechanical
Sony Ericsson K530i Working Instruction, Mechanical

Sony Ericsson K530i Working Instruction, Mechanical

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Working Instruction, Mechanical
Applicable for K530i
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Adhesives .................................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 15
3.3 Antenna Cover........................................................................16
3.4 Front Cover & Keypad ...........................................................16
3.5 Frame Assembly & PCBA......................................................16
3.6 Key Foil Assy & LCD..............................................................17
3.7 LCD Frame Assy.....................................................................20
3.9 Shield Can Lid Wanda............................................................24
3.10 Shield Can Lid ........................................................................26
3.11 2.0 Mega Pix Camera & Camera Shield ................................28
3.12 System Connector..................................................................31
3.14 Vibrator....................................................................................33
3.15 Speaker Box Assy ..................................................................34
3.16 Antenna Assy .........................................................................36
3.17 Power Key ...............................................................................38
3.18 Volume Key.............................................................................39
3.19 Camera Key.............................................................................40
3.20 M2 Memory Card Lid ..............................................................41
3.21 Liquid Intrusion Indicator ......................................................42
3.22 Label .......................................................................43
3/000 21-1/FEA 209 544/136 B
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
Antenna Plug & Speaker Mesh Cover Assy .......................... 8
2.1.3
Antenna Cover .................................................................... 10
2.1.5
Frame Cover Assembly & PCBA......................................... 11
2.1.5
LCD Frame Assembly & PCBA ........................................... 13
Working Instruction, Mechanical
1(51)

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Summary of Contents for Sony Ericsson K530i

  • Page 1: Table Of Contents

    3.16 Antenna Assy .................36 3.17 Power Key ................38 3.18 Volume Key................39 3.19 Camera Key................40 3.20 M2 Memory Card Lid ..............41 3.21 Liquid Intrusion Indicator ............42 3.22 Label ……………………………………………………………..43 3/000 21-1/FEA 209 544/136 B 1(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 2: Revision History

    Front Cover & Keypad............46 4.1.3 Antenna Cover ..............48 4.1.5 Speaker Mesh Cover Assy & Antenna Plug ......49 4.1.5 Battery & Battery Cover............50 5 Revision history ..............51 3/000 21-1/FEA 209 544/136 B 2(51) © Sony Ericsson Mobile Communications AB...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction FRONT REAR 3/000 21-1/FEA 209 544/136 B 3(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4: Equipment

    LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/136 B 4(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1.3 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 3/000 21-1/FEA 209 544/136 B 5(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    1. Battery Cover (a) & Battery (b) 2. Antenna Plug (a) Speaker Mesh Cover Assy (b) 3. Antenna Cover 4. Front Cover 5. Frame Cover Assembly 6. Keypad 7. PCBA 3/000 21-1/FEA 209 544/136 B 6(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7: Battery Cover & Battery

    Grip Battery Cover with fingers and lift off Battery Cover. Grip Battery as shown in picture and lift out from phone. Overview picture of Battery & Battery Cover removed 3/000 21-1/FEA 209 544/136 B 7(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 8: Antenna Plug & Speaker Mesh Cover Assy

    Insert dentist hook at slot as shown in picture and lift out. Overview picture. Insert side opening tool as shown and unlock snap hook. Repeat this for other side. 3/000 21-1/FEA 209 544/136 B 8(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 9 Working Instruction, Mechanical Antenna Plug & Speaker Mesh Cover Assy continued Grip Speaker Mesh Cover with fingers and lift off. 3/000 21-1/FEA 209 544/136 B 9(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 10: Antenna Cover

    2.1.3 Antenna Cover Assembly Insert side opening tool as shown and unlock snap hook. Repeat this for other side. Grip Antenna Cover with fingers and lift off. 3/000 21-1/FEA 209 544/136 B 10(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 11: Frame Cover Assembly & Pcba

    Insert guitar pick tool as shown in picture and release snap hook. Slide guitar pick along the side unlatching snap hooks. Repeat for top end of phone. 3/000 21-1/FEA 209 544/136 B 11(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 12 Frame Cover Assembly & PCBA continued Repeat for other side of the phone. Grip Front Cover and lift away from phone. Use tweezers to remove Keypad. 3/000 21-1/FEA 209 544/136 B 12(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 13: Lcd Frame Assembly & Pcba

    E CAREFUL NOT TO TOUCH OR MARK THE LCD DISPLAY Insert side opening tool as shown in picture and release snap hook. Repeat this step for other side. Repeat again for top of phone. 3/000 21-1/FEA 209 544/136 B 13(51) © Sony Ericsson Mobile Communications AB...
  • Page 14 Working Instruction, Mechanical LCD Frame Assembly & PCBA continued Grip at top and lift away from the Frame Assembly as shown in picture. Overview picture. 3/000 21-1/FEA 209 544/136 B 14(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 15: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/136 B 15(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 16: Battery Cover & Battery

    3.5 Frame Assembly & PCBA Follow the 2.1.1 – 2.1.5 Disassembly instructions! Prepare the new Frame Assembly & PCBA Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 16(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 17: Key Foil Assy & Lcd

    Insert side opening tool and lift up the Key Foil Assy. Release Key Foil Assy connector Lift off the Key Foil Assy as shown in picture. Release LCD connector using side opening tool. 3/000 21-1/FEA 209 544/136 B 17(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 18 BE CAREFUL NOT TO TOUCH OR MARK THE LCD grip at bottom of LCD and lift out of LCD Frame INSTALATION Position into place the LCD and press down carefully. 3/000 21-1/FEA 209 544/136 B 18(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 19 Position the Key Foil Assy into place. Press down and secure the Key Foil Assy. Secure the Key Foil Assy connector by pressing it into position. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 19(51) © Sony Ericsson Mobile Communications AB...
  • Page 20: Lcd Frame Assy

    Use side opening tool to unlatch the snap hooks as shown in picture. Repeat this step for all snap hooks. Repeat this step for all snap hooks. 3/000 21-1/FEA 209 544/136 B 20(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 21 Repeat this step for all snap hooks. Repeat this step for all snap hooks. Grip LCD Frame and lift from PCBA. INSTALLATION Position LCD frame into place. 3/000 21-1/FEA 209 544/136 B 21(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 22 Press on all snap hooks to secure all snap hooks are fastened. Repeat this step again. Repeat this step again. Follow the 3.5 Installation instruction! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 22(51) © Sony Ericsson Mobile Communications AB...
  • Page 23: Receiver "Ear Speaker

    Use tweezers to position the Receiver. Use nylon pointer to secure receiver. Follow the 3.5 – 3.6 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 23(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 24: Shield Can Lid Wanda

    Use tweezers to loosen each side of Shield Can Lid Wanda. Repeat this step for all sides. Repeat this step for all sides. Repeat this step for all sides. 3/000 21-1/FEA 209 544/136 B 24(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 25 Position Shield Can Lid Wanda and press down on each corner to secure. Follow the 3.5 – 3.6 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 25(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 26: Shield Can Lid

    Use tweezers to loosen each side of Shield Can Lid. Repeat this step for all sides. Repeat this step for all sides. Repeat this step for all sides. 3/000 21-1/FEA 209 544/136 B 26(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 27 Position Shield Can Lid and press down on each corner to secure. Follow the 3.5 – 3.6 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 27(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 28: Mega Pix Camera & Camera Shield

    Use tweezers to loosen each side of Camera shield. Repeat this step for all sides Repeat this step for all sides Repeat this step for all sides 3/000 21-1/FEA 209 544/136 B 28(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 29 Use tweezers to lift up Camera shield. Grip with fingers and remove camera shield. Use Mega camera removal tool and insert it into camera socket as shown in picture. Lift out camera. 3/000 21-1/FEA 209 544/136 B 29(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 30 Position camera into socket and use fingers and push down on each edge to secure camera. Use new camera shield part then position and press down to secure. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 30(51) © Sony Ericsson Mobile Communications AB...
  • Page 31: System Connector

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Grip System Connector and pull away from PCBA INSTALLATION Push System Connector into place. Overview picture. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 31(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 32: Vga Camera "Qcif

    Insert VGA camera tool into VGA socket, then remove camera. INSTALLATION Overview picture. Press down on each corner of VGA “QCIF” camera and secure. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 32(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 33: Vibrator

    Remove with tweezers gripping the side avoiding metal contacts. INSTALLATION Place the vibrator in the cavity, Use side opening tool to position into place Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 33(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 34: Speaker Box Assy

    Insert side opening tool as shown in picture and unlatch snap hook. Repeat this step for other snap hook. Grip with fingers and remove Speaker Box Assembly. INSTALLATION Position Speaker Box Assembly into Frame Assembly. 3/000 21-1/FEA 209 544/136 B 34(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 35 Working Instruction, Mechanical Speaker Box Assy continued Press down with finger and secure. 3/000 21-1/FEA 209 544/136 B 35(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 36: Antenna Assy

    Repeat this action for other side. Grip Antenna Assy with fingers and lift off. INSTALLATION Position the Antenna Assembly into Frame Assembly. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 36(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 37 Working Instruction, Mechanical Antenna Assy continued Use fingers and press down to secure Antenna Assembly. 3/000 21-1/FEA 209 544/136 B 37(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 38: Power Key

    3.17 Power Key REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove using tweezers. INSTALLATION Position into place with tweezers. Check placement. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 38(51) © Sony Ericsson Mobile Communications AB...
  • Page 39: Volume Key

    3.18 Volume Key REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove using tweezers. Position into place with tweezers. Check placement. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 39(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 40: Camera Key

    REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove using tweezers. Position into place with tweezers and check placement. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 40(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 41: M2 Memory Card Lid

    Push out Memory Card Lid using Tweezer. INSTALLATION Position into place with Tweezers. Press in the Memory Card Lid until it’s secure to Frame Assembly. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 41(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 42: Liquid Intrusion Indicator

    INSTALLATION Attach the new liquid intrusion indicator with the tweezers and the dentist hook. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 42(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 43: Label

    OK. Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/136 B 43(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 44: Reassembly

    2. Frame Cover Assembly 3. Front Cover 4. Keypad 5. Antenna Cover 6. Speaker Mesh Cover Assy (a) & Antenna Plug (b) 7. Battery Cover (a) Battery (b) 3/000 21-1/FEA 209 544/136 B 44(51) © Sony Ericsson Mobile Communications AB...
  • Page 45: Frame Cover Assembly & Pcba

    Press down on each corner to secure the PCBA. CLEAN FROM ANY MARKS OR DUST BEFORE ASSEMBLING Use 20 Ncm torque to tighten the screws with Phillips Bit. 3/000 21-1/FEA 209 544/136 B 45(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 46: Front Cover & Keypad

    BEFORE PROCEEDING WITH NEXT STEP Like this. 1. Place Frame Assembly & PCBA into bottom position first. 2. Lower top end of Frame Assembly & PCBA into Front Cover Assembly. 3/000 21-1/FEA 209 544/136 B 46(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 47 Press down on Frame Assembly to secure snap hooks as shown in picture. Use 20 Ncm torque to tighten the four screws with torx bit no. 6. 3/000 21-1/FEA 209 544/136 B 47(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 48: Antenna Cover

    Working Instruction, Mechanical 4.1.3 Antenna Cover Assembly Place Antenna Cover Assembly into position. Press down with fingers to secure Antenna Cover Assembly. 3/000 21-1/FEA 209 544/136 B 48(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 49: Speaker Mesh Cover Assy & Antenna Plug

    Press down with fingers to secure Speaker Mesh Cover Assembly. Place Antenna Plug into position with tweezers. . Secure Antenna Plug with finger as shown in picture. 3/000 21-1/FEA 209 544/136 B 49(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 50: Battery & Battery Cover

    4.1.5 Battery & Battery Cover Insert battery as shown in picture. Press battery into position. Slide on battery cover as shown in picture. Secure battery cover as shown in picture. 3/000 21-1/FEA 209 544/136 B 50(51) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 51: Revision History

    Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2007-07-06 Release 2007-08-14 Page 9 Updated 3/000 21-1/FEA 209 544/136 B 51(51) © Company Internal Sony Ericsson Mobile Communications AB...

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