Clarke PP10ND Operating & Maintenance Instructions
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- Operating & maintenance manual (10 pages) ,
- Operating & maintenance instructions (20 pages)
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Summary of Contents for Clarke PP10ND
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Page 1: Air Compressor
Air Compressor Air Compressor PP10ND • PPH10ND • PP15ND • PPH15ND Operating & Maintenance Instructions © 0307... -
Page 2: Specifications
NOTE: Specifications are correct at the time of going to print. Clarke International reserves the right to change specifications at any time, as it sees fit, in the interests of safety or improvement in design. Copyright: Clarke International, All rights reserved. June,2002... -
Page 3: Table Of Contents
Read these safety instructions before using the equipment. INTRODUCTION Thank you for purchasing this Clarke portable compressor. The unit is powered by a Honda engine, a manual for which, is provided separately. Please refer to that manual for all matters relating to the engine, ...starting and stopping procedures, maintenance etc. -
Page 4: For Your Own Safety
FOR YOUR SAFETY WARNING As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result. -
Page 5: Important General Notes
IMPORTANT General Notes • NEVER allow anyone, not fully familiar with compressors, to use this equipment. • DO NOT alter the engine settings..these settings are set at the factory. Should they need recalibration - consult your Clarke dealer - 5 -... -
Page 6: General Layout
Fig.1 - 6 -... -
Page 7: Preparation For Use
NOTE: Quick fit nuts are provided. These may be removed if a 1/4”BSP is required. • Attach the air tool/spray gun to the air hose...If using snap couplings, use a whip end, available from your Clarke dealer. - 7 -... -
Page 8: Starting The Compressor
STARTING THE COMPRESSOR Initial Start-up Fully open the receiver drain cock, (located between the wheels). Start the engine, according to the instructions contained in the engine service manual, and allow to run for 10 minutes. After a ten minute period, close the drain cock then ensure both air outlet sliding valves are pushed fully INWARDS to close the outlet. -
Page 9: Shutting Down The Compressor
When starting subsequently, start the machine as follows: At the beginning of the day, open the drain cock and allow any condensate to drain completely, then close the cock. To ease starting, ensure there is no pressure in the pump outlet manifold by opening the Bleed Valve (See Fig.2). -
Page 10: Maintenance
Compressor oil - 5 litre: Part No. 3050802 In addition to the above, check the engine manual for service schedule. Repairs should only be carried out by a qualified engineer. If problems occur, contact your Clarke dealer. - 10 -... -
Page 11: Parts And Service Contacts
PUMP PARTS - 12 -... -
Page 12: Parts Lists And Diagrams
PUMP PARTS 10ND 15ND Description Part No. Part No. 014013054 Screw 014013054 113149015 113149015 Lower Cover 113167001 113167001 Casing 033027000 033027000 Bearing 010053000 010053000 Seal 113149008 113149008 Front Cover 014013021 014013021 Screw 013160010 013160010 Flywheel 014005001 014005001 Washer 113160011 113160011 Screw 014013082 014013082... - Page 13 PARTS LIST PP15ND PP10ND PPH15ND PPH10ND HS17210-ZE0-822 HS17210-ZE1-822 HS17218-ZE0-821 HS17218-ZE1-821 HS98079-56846 HS98079-56846 1. HS28442-ZH8-003 1. HS28442-ZH8-003 2. HS28442-ZH8-003 2. HS28442-ZH8-003 3. HS28462-ZH8-003 3. HS28462-ZH8-003 `5100610 `5100610 2100177 2100177 50mm Pressure Gauge 2000175 2000175 Safety Valve Complete 2000180 2000180 Drain Cock...
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Page 14: Troubleshooting
TROUBLE SHOOTING CHART IMPORTANT 1. Any remedial work that may be required must be carried out by a qualified engineer. 2. Switch off the engine before removing any parts from the compressor. 3. Drain the Air Receiver before dismantling any part of the compressor unit’s pressure system. 4. - Page 15 Unusual noise from Bolts loose. Tighten bolts. compressor. Flywheel loose. Tighten flywheel. Unit installed on an unsuitable Move unit to a more solid base. base. Bearings, piston rings or cylinder Replace worn parts or change worn. compressor pump. Valve broken. Change valve parts.
- Page 16 Compressor unit runs Large amount of condensation in Drain off condensation Regularly on and off load more air receiver. (Every day before use). frequently than usual. Leaks in system Locate leaks (by means of soapy water) and repair. Locate leaks (by means of Compressor unit runs Leaks in system.
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