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iii) Align remainder of roof panel to
back panel and transfer remaining
holes onto rear and side panels.
(NOTE: A proper finish at corners is
better achieved by firmly holding
panels from interior while drilling
through [H in Fig.14]). Secure with
(7) ¼-20 x 5/8" Lg. screws, washers
and nyloc nuts.
6. Door Preparation / Installation
i) Mount door adjuster plates (J in
Fig. 15) to inside of door (2 plates
per door) with heavy (large) ¼-20
Nyloc nuts. Do not tighten. Install
inside door handle with #10-32 x ½"
screws. (K in Fig.14)
ii) Install proper hinges (Fig.16) to
door panels using (8) remaining ¼-
20 x 5/8" Lg. Flat Head screws. Do
not fully tighten.
iii) Mount doors to vehicle. Shim
bottom edge of door as required in
order to obtain equal spacing at top,
bottom and back edges. Reach
through window opening and tighten
¼" nuts followed by exterior hinge
screws –DO NOT OVER TIGHTEN.
Ensure door swings freely within
frame; adjust if necessary.
iv) Push door into frame until flush
with plastic panel surface in latch
area. Reach inside and adjust striker
plate depth (L in Fig.17)
8
Fig. 14
H
Fig.15
J
Fig. 16
!
Driver door shown
H
K
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