Differential - Renault Formula 1.6 2013 User Manual

Release 1.0 - 24/04/2013
Remove the back housing
-
Remove the fork pin
-
actuating pins from the barrel slots
Remove the barrel
-
Reinstallation of the barrel
Clean and check the condition of the parts
-
Install the barrel taking care it's resting well in its main housing bearing.
-
Adjust the barrel clearance:
-
o If you refit all the original parts, refit the original shim.
o If not : install the finest shim of the set (F90020041), and close the
gearbox (without glu or seal component & tighten the nuts
moderatly).
o Remove the differential (see 7.7), and check the barrel axial
clearance.
o Choose the ideal adjusting shim (after setting, the clearance must
be as near of 0mm as possible) re-install the differential & re-open
the.
Install the chosen barrel clearance adjusting shim
-
- Check the barrel is in neutral position.
Install the fork pin and make sure the fork actuating pins correctly fit the
-
barrel slots. (Tool FOUT0085003)
Coat the rear housing mating surface with Loctite 518, and install it.
-
Thighten the M7 nuts to 2.2daN.m
Tighten the secondary shaft nut to 18daN.m
-
its stopping washer & the circlip.
Coat the end cap mating surface with Loctite 518, and install it. Thighten
-
the M6 bolts bonded with Loctite 222 to 1.5daN.m
- Reinstall and adjust the potentiometer.

7.7. Differential

Removing
- Engage the neutral
Drain the gearbox through the
-
lower drain plug (Clean the drain
plug magnet)
Remove the differential housing
-
(1) (11xM8 bolts)
Remove the differential
-
(2)
(3) and disengage the forks to get out the fork
(4)
(2)
28
(left hand thread), and install
1
2