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Repair and Parts
Project Painter
™
SR
7, ProX7
-
For portable spray applications of architectural paints and coatings -
Project Painter 5 and Project Painter 7 ONLY. Use
water based or mineral-spirit type material only. Do
not use materials having flash points lower than 70°F
(21°C). For more information about your material
request MSDS from distributor or retailer.
M
AGNUM
Model: 261810
ti9193a
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001
™
5, Project Painter
™
™
& ProX9
(See specifications, page 2.)
M
Project
AGNUM
Painter 5
Model: 261800
ti9195a
SR7
™
7,
Airless Sprayers
IMPORTANT SAFETY INSTRUCTIONS.
Read all warnings and instructions in this manual.
Save these instructions. See page 2 for model and
series information including dispense rate, recom-
mended hose length, guns, and maximum working
pressure.
M
AGNUM
Painter 7
Model: 261805
ti9194a
M
ProX7
AGNUM
Model: 261815
ti9369a
Visit our website;
http://M
.Graco.com
AGNUM
312004B
Project
M
ProX9
AGNUM
Model: 261820
ti9368a
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Table of Contents
Troubleshooting
Related Manuals for Magnum 261800
Summary of Contents for Magnum 261800
- Page 1 70°F pressure. (21°C). For more information about your material request MSDS from distributor or retailer. Project AGNUM Project AGNUM Painter 5 Painter 7 Model: 261800 Model: 261805 ti9195a ti9194a ProX9 ProX7 AGNUM AGNUM AGNUM Model: 261810...
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Page 2: Specifications
Specifications Specifications This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible materials. - Page 3 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer back to these warnings. Additional, product specific warnings may be found throughout the body of this manual where applicable.
- Page 4 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. Read Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. Read Technical Data in all equipment manuals.
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Page 5: Installation
Installation Installation Grounding and Electric Fluid supply container: follow local code. Requirements Solvent pails used when flushing: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity. -
Page 6: Component Identification
Component Identification Component Identification Project Painter 5 • STORAGE: for long term or overnight shutdown and stor- ™ AllControl age. • OFF: turns motor off for short term shutdown and relieves system pressure. • PRIME/CLEAN PUMP: turns on motor and directs fluid to prime tube. - Page 7 Component Identification ti9305a ti9533a ti9374a ti9301a ti9306a ti9208a ti9168a ti9724a ti10257a ti9257a ti9294a Bottom view and position for direct immersion mode 312004B...
- Page 8 Component Identification Component Identification Project Painter 7 ™ • STORAGE: for long term and overnight shutdown and storage. AllControl • OFF: turns motor off for short term shutdown and relieves system pressure. • PRIME/CLEAN PUMP: turns on motor and directs fluid to prime tube.
- Page 9 Component Identification ti9724a ti9312a ti9307a ti9310a ti9309a ti10257a ti9168a ti9257a ti9208a 312004B...
- Page 10 Component Identification - SR7 Component Identification - SR7 Power Switch Turns sprayer ON and OFF. Prime/Spray Valve • PRIME position (pointing down) directs fluid to prime tube. • SPRAY position (pointing forward) directs pressurized fluid to paint hose. • Automatically relieves system pressure in overpressure situations. Pressure control knob Increases (clockwise) and decreases (counter-clockwise) fluid pressure in pump, hose and spray gun.
- Page 11 Component Identification - SR7 ti9763a ti9951a ti9950a ti9213a ti10008a ti9312a ti9257a ti9208a ti9724a ti10257a 312004B...
- Page 12 Component Identification ProX7 & ProX9 Component Identification ProX7 & ProX9 Airless spray gun Dispenses fluid. Power switch Turns sprayer ON and OFF. Pressure control knob Increases (clockwise) and decreases (counter-clockwise) fluid pressure in pump, hose, and spray gun. Setting Indicator To select function, align symbol on pressure control knob with setting indicator, page 15.
- Page 13 Component Identification ProX7 & ProX9 ti9724a ti9346a ti9312a ti9670a ti9368a ti9669a ti9667a ti9668a 312004B...
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Page 14: General Repair Information
General Repair Information General Repair Information 1. Turn power switch OFF and unplug power cord. ti2018a Trigger Lock 2. Turn Prime/Spray valve to Always engage the trigger lock when you stop spraying PRIME to relieve pressure. to prevent the gun from being triggered accidentally by hand or if dropped or bumped. -
Page 15: Pressure Control Knob Settings
General Repair Information ™ AllControl Settings OFF - turns motor off for short term shutdown and relieves STORAGE - long term and system pressure overnight shutdown and storage PRIME/CLEAN PUMP - turns motor on and directs fluid to prime tube HI SPRAY - uses high pressure to direct fluid to spray gun ROLL - directs low pressure... - Page 16 General Repair Information To reduce risk of serious injury, including electric shock: • Do not touch moving or electric pars with fingers or tools while testing repair. Flammable materials spilled on hot, bare, motor • Unplug sprayer when power is not required for test- could cause fire or explosion.
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Page 17: Basic Troubleshooting
Basic Troubleshooting Basic Troubleshooting Check everything in this Basic Troubleshooting Table before you bring the sprayer to a Graco/M authorized AGNUM service center. Problem Cause Solution Project Painter 5 and Project Painter 7 - Project Painter 5 and Project Painter 7 - Turn AllControl clockwise to increase AllControl is on and sprayer is plugged in, AllControl is set at zero pressure. - Page 18 Basic Troubleshooting Problem Cause Solution Pump does not prime. Inlet valve check ball is stuck. Remove suction tube and place a pencil into the inlet section to dislodge the ball, allowing pump to prime properly. OR Power Flush sprayer (see Operation manual).
- Page 19 Basic Troubleshooting Problem Cause Solution Pump cycles, but paint only dribbles or Pressure is set too low. Project Painter 5 and Project Painter 7 spurts when spray gun is triggered. Sprayers -Slowly turn AllControl to HI SPRAY to increase pressure setting SR7, ProX 7 and ProX9 - Turn Pressure Control Knob clockwise to increase pressure setting which will turn on motor...
- Page 20 Basic Troubleshooting Problem Cause Solution When paint is sprayed, it runs down the Coat is going on too thick. Move gun faster. wall or sags. Choose a tip with smaller hole size. Choose tip with wider fan. Make sure gun is far enough from surface.
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Page 21: Advanced Troubleshooting
Advanced Troubleshooting Advanced Troubleshooting See Basic Troubleshooting first, page 17 for problems that are more easily remedied. General Problem: Motor Does Not Operate Specific Problem Cause Solution Power switch is on and sprayer is See Basic Troubleshooting, plugged in; pump does not cycle. page 17. - Page 22 Advanced Troubleshooting Specific Problem Cause Solution Basic electrical problems. Motor overheated. Allow motor to cool for 45 minutes. Retry. Electrical outlet is damaged. Reset building circuit breaker or replace fuse. Try another outlet. Check electric supply with volt meter. Meter must read 85 to 130V AC.
- Page 23 Advanced Troubleshooting Specific Problem Cause Solution Sprayer Wiring Problems Sprayer electrical cord damaged. Unplug sprayer electrical cord. NOTE: Remove enclosure Disconnect black electrical cord wire at power switch. mounting screws and pull Unplug in-line connection white cord wire. enclosure away from drive housing.
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Page 24: General Problem: Circuit Breaker Is Tripping
Advanced Troubleshooting General Problem: Circuit Breaker is Tripping Specific Problem Cause Solution Building circuit breaker opens as Sprayer electrical wiring is pinched Repair or replace any damaged wiring or terminals. soon as sprayer is turned on. or insulation is damaged. Securely reconnect wires. -
Page 25: General Problem: Low Or Fluctuating Output
Advanced Troubleshooting General Problem: Low or Fluctuating Output Specific Problem Cause Solution Pump cycles, but output is low or See Basic Troubleshooting, surging. page 17. Worn or obstructed pump valves. Check for worn pump valves as follows: Prime sprayer with paint. Trigger spray gun momentarily. - Page 26 Advanced Troubleshooting Specific Problem Cause Solution Control board is damaged. See Control Board Diagnostics, page 31. If damaged replace control board using Control Board Kit, page CAUTION: Do not perform control board diagnostics until you have determined the armature is good. A damaged armature can burn out a good control board.
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Page 27: General Problem: No Output
Advanced Troubleshooting General Problem: No Output Specific Problem Cause Solution Project Painter 5 and Project See Basic Troubleshooting, Painter 7 - AllControl is ON page 17. SR7, ProX7 and ProX9 - Power switch is on and sprayer is plugged in but pump does not cycle Motor runs but pump does not Gear and/or yoke are damaged Replace gear and yoke using Gear/Yoke Repair... -
Page 28: List Of Kits
List of Kits List of Kits Kit Number Models Kit Description 289210 Project Painter 5 AllControl 288711 Project Painter 7 AllControl 289107 Project Painter 7, SR7, AutoPrime ProX7 and ProX9 288707 Project Painter 5 Control Board 288706 Project Painter 7 Control Board 288705 SR7 and ProX7... - Page 29 List of Kits Kit Number Models Kit Description 289120 Project Painter 5 and Pump Outlet Valve Project Painter 7 243094 SR7, ProX7 and ProX9 Pump Outlet Valve 288818 SR7, ProX7 and ProX9 Pump Packing Repair 289121 Project Painter 5 Pump Repair (complete) 288698 Project Painter 7 Pump Repair (complete)
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Page 30: Motor Diagnostics
Motor Diagnostics Motor Diagnostics Check for electrical continuity in motor armature, windings and brush as follows: If Motor Diagnostics reveal a damaged motor or if motor brushes are shorter than 1/4 in. (6.4 mm) or if the motor shaft cannot turn, replace the motor using Motor Kit, page 28. Armature Short Circuit Spin Test Setup Quickly turn motor fan by hand. -
Page 31: Control Board Diagnostics
Control Board Diagnostics Control Board Diagnostics Check for motor problems before replacing control board. A damaged motor may burn out a good control card. Check for a damaged control board or pressure control switch as follows: 7. Attach harness from a pressure control switch you know is functioning correctly to control board. - Page 32 Parts Parts Project Painter 5, Model 261800 Part Description Part Description 15K548 QUICK GUIDE, Spanish ▲ 15K818 LABEL, cover, English 15J960 FRAME 15K819 LABEL, cover, Spanish 288716 KIT, Strainer SERIAL LABEL 244035 DEFLECTOR 289122 KIT, Elbow, includes 139 195400 SPRING CLIP ▲...
- Page 33 Parts Parts Project Painter 5, 261800 ti9198a 312004B...
- Page 34 Parts Parts Project Painter 5, 261800 ti9231a 312004B...
- Page 35 Notes Notes 312004B...
- Page 36 Parts Parts Project Painter 7, Model 261805 Part Description Part Description 289120 KIT, Outlet Fitting 243082 KIT, Strainer 15J648 FRAME 244035 DEFLECTOR 15J649 CART HANDLE 195400 SPRING CLIP 15J720 AXLE 15K449 KIT, Suction Tube, includes 39 289119 KIT, Quick Release Handle 115099 WASHER 288697...
- Page 37 Parts Parts Project Painter 7, 261805 10a/10b ti10218 312004B...
- Page 38 Parts Parts Project Painter 7, 261805 ti10219 312004B...
- Page 39 Notes Notes 312004B...
- Page 40 Parts Parts SR7 Sprayer, Model 261810 Part Description Part Description 195108 DRAIN TUBE 288704 KIT, Pump, complete, includes 1a,1b, 115489 DRAIN TUBE CLAMP 1c, 1d, 3, 4, 5, 81 195400 SPRING CLIP 288747 KIT, filter 115099 WASHER 288701 KIT, pump inlet 277445 HOSE, clpd, 1/4 in.
- Page 41 Parts Parts SR7 Sprayer, Model 261810 ti9196a 312004B...
- Page 42 Parts Parts ProX7 and ProX9 Sprayers, Model 261815, 261820 Part Description Part Description 289107 KIT, solenoid 15J632 119275 WIRE CLIP 15J633 SUPPORT, frame 15J790 PAIL HOOK 15J641 PULL ROD 15J952 POWER CORD, lighted 15J675 SPACER, frame 288705 KIT, Control, ProX7 15J678 BRACKET 288900...
- Page 43 Parts Parts ProX7 and ProX9 Sprayers, Models 261815, 261820 312004B...
- Page 44 Parts Parts ProX7 and ProX9 Sprayers, Models 261810, 261820 312004B...
- Page 45 Notes Notes 312004B...
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Page 46: Wiring Diagrams
Notes Parts Wiring Diagrams Project Painter 5, Model 261800 32 REF CHASSIS GROUND POWERCORD GREEN WIRE POWERCORD WHITE WIRE POWERCORD BLACK WIRE BLACK MOTOR LEAD ALL CONTROL BLACK WIRING DIAGRAM MOTOR LEAD ti9959a Project Painter 7, Model 261805 POWERCORD BLACK WIRE... - Page 47 Notes Parts Wiring Diagrams SR7, Model 261810 MOTOR ON/OFF SWITCH AUTO PRIME PRESSURE SWITCH CONTROL BOARD CHASSIS GROUND POWER CORD WIRING DIAGRAM ti9960a ProX7 and ProX9, Models 261815, 261820 ON/OFF SWITCH AUTO PRIME PRESSURE CONTROL BOARD SWITCH CHASSIS GROUND POWER CORD WIRING DIAGRAM ti9505a 312004B...
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Page 48: Technical Data
Technical Data Technical Data Project Painter 5, Model 261800 Working pressure range 0-2800 psi (0-19 MPa, 0 -193 bar) Electric motor 6.3 AMP (open frame, universal) Operating horsepower Maximum delivery (with 0.24 gpm (0.91 lpm) tip) Paint hose 1/4 in. x 25 ft (6.4 mm x 7.5 m) - Page 49 Technical Data Technical Data Project Painter 7, Model 261805 Working pressure range 0-3000 psi (0-21 MPa, 0 -207 bar) Electric motor 6.5 AMP (open frame, universal) Operating horsepower Maximum delivery (with tip) 0.31 gpm (1.17 lpm) Paint hose 1/4 in. x 35 ft (6.4 mm x 11 m) Maximum tip hole size 0.017 in.
- Page 50 Technical Data Technical Data SR7, Model 261810 Working pressure range 0-3000 psi (0-21 MPa, 0-207 bar) Electric motor 6.5A (open frame, permanent magnet DC) Operating horsepower Maximum delivery (with tip) 0.31 gpm (1.17 lpm) Paint hose 1/4 in. x 35 ft (6.4 mm x 11 m) Maximum tip hole size 0.017 in.
- Page 51 Technical Data Technical Data ProX7 and ProX9, Models 261815, 261820 ProX7 ProX9 AGNUM AGNUM Model 261815 Model 261820 Working pressure range 0-3000 psi 0-3000 psi (0-21 MPa, 0-207 bar) (0-21 MPa, 0-207 bar) Electric motor 5.8A 9.4A (open frame, (open frame, permanent magnet DC) permanent magnet DC) Operating horsepower...
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Page 52: Graco Standard Warranty
Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.