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Operations & Maintenance Manual
Parts Bulletin
WARNING: FOR YOUR SAFETY READ AND UNDERSTAND THIS MANUAL
PRIOR TO USING THE SAW. REVIEW ALL SAFETY RULES AND OPERATING
INSTRUCTIONS FREQUENTLY.
This manual is provided for your con-
venience in the use and care of your
saw. These instructions include opera-
tion, precautions, preventative mainte-
nance and other pertinent data to assist
you in assuring long life and dependa-
ble service from your saw.
and
14" RADIAL ARM SAWS
MODELS 3531-01, 3536-01, 3531-03, 3536-03
16" RADIAL ARM SAWS
1
customerservice@originalsaw.com
TYPE 4
TYPE 4
3541 & 3546
For s/n 20101002405 forward
Original Saw Company
465 Third Ave SE
Britt, IA 50423 USA
PH 641-843-3868
800-733-4063
www.originalsaw.com
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Summary of Contents for Original Saw Company 3531-01
- Page 1 INSTRUCTIONS FREQUENTLY. 14” RADIAL ARM SAWS TYPE 4 This manual is provided for your con- MODELS 3531-01, 3536-01, 3531-03, 3536-03 venience in the use and care of your saw. These instructions include opera- 16” RADIAL ARM SAWS tion, precautions, preventative mainte-...
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Page 2: Service Record
Service Record Serial Number_____________________ Date Purchased ______________ Date Service Performed... - Page 3 INDEX General Safety Precautions/Specifications . . Parts Diagram and Listings ....15-23 Unpacking and Assembly....Setting Thermal Overload Relay/Changing Voltage 24-25 Operating Cautions/Alternative Setup .
- Page 4 MODEL: 3531-01 3531-03 3536-01 3536-03 3541 3546 Standard Standard Medium Medium Standard Medium Blade Size 14" / 350 mm 14" / 350 mm 14" / 350 mm 14" / 350 mm 16" / 400mm 16" / 400mm M OTOR: ALL M OTORS TOTALLY ENCLOSED FAN COOLED...
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Page 5: Electrical Hookup
Electrical Hookup - Recommended Copper Wire Sizes (A.W.G.) To obtain maximum efficiency from your saw motor, the feeder wire from the power source to the machine should comply with the table below. 1 Phase 3 Phase 3 Phase 3 Phase Motor Horsepower 200-240 V 200-240 V... -
Page 6: Overload Protection
Overload Protection Your saw is equipped with automatic reset thermal overload protection. To restart after thermals have tripped, wait until the motor cools, then press the saw start button. If overloads continue to trip, the machine is being overloaded. Do not continue to operate under these conditions. -
Page 7: General Safety Precautions
General Safety Precautions Be sure the blade rotates clockwise when facing the saw from the left side. Blade must rotate to the front of the saw. Be sure all clamp handles are tight before turning on motor. Keep the blade sharp and properly set. Hold or clamp the material firmly against the guide strip when cutting. -
Page 8: Control Locations
Operating Instructions !!! CAUTION !!! BOTH UPPER AND LOWER GUARDS MUST REMAIN IN PLACE FOR SAFE CUTTING OPERATION. Control Locations Rip Index Pin Miter Latch Handle Arm Clamp Handle Elevating Control Handle Miter Scale On/Off Switch Column Clamp Handle (Med Arm Only Yoke Clamp Handle Operating Handle Bevel Index Pin... - Page 9 !!! CAUTION !!! BOTH UPPER AND LOWER GUARDS MUST REMAIN IN PLACE FOR SAFE CUTTING OPERATION Rotating the Motor to Bevel Cutting Position Raise the arm to allow the saw blade sufficient clearance above the table top. Release the bevel clamp handle (A) and pull the bevel index pin.
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Page 10: Bevel Cutting
Bevel Cutting Lock the arm in the cross cutting position. Raise the motor by rotating the elevation crank. Release the bevel clamp and the bevel index pin and tilt the motor in the yoke. The bevel angle is shown on the bevel scale. - Page 11 Maintenance Adjustments and Alignments Caution! Disconnect and lockout power supply before making any adjustments or alignments. Your saw has been completely assembled, aligned and tested at the factory...then partially disassembled for shipment. Han- dling during shipment may cause some misalignment and the following information will enable you to correct any cutting inaccuracy you discover.
- Page 12 Adjustment of the Roller head to Arm (cont’d) Insert socket wrench into bottom of bearing shaft (B) and turn until the bearing touches the arm track on both top and bottom radii. Repeat for both shafts. Bearings should be tightened only so that they roll and do not slide. Replace the end cap and return saw to normal position.
- Page 13 To Square Saw Blade with the Table Top Pull the saw to middle of table and lock into place. Make sure the tabletop is level and place a steel square against the side of the blade; the square should be against the gullets and not the teeth of the blade.
- Page 14 Adjusting Crosscut Travel Parallel to Arm Tracks (continued) After making the left and right adjustments, tilt the motor to a 45 bevel cutting position and make cuts in a 2” x 4” piece of material. If tooth marks appear the motor is too high or low in the rear yoke: If marks are made on the bottom side of material: Release the bevel clamp handle.
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Page 15: Guard Assembly
Parts List and Ordering Instructions Order only genuine replacement parts from your Original Saw Company Dealer. When ordering parts be sure to include: Name of manufacturer—Original Saw Company Complete machine identification data found on name plate on front of frame ... -
Page 16: Arm Assembly
Arm Assembly Index Part Description Index Part Description 083294 Arm Clamp Handle 099270-07 10-32 x 7/16 Pan Hd Scr (std arm) 096767 Miter Latch 099270-07 10-32 x 7/16 Pan Hd Scr (std arm) 083122 Miter Latch Adjusting Screw 096777-00 Rip Scale (std arm) 003041 #4x 5/16 Drive Screw 096777-01... - Page 17 Roller Head Assembly Index Part Description Index Part Description 096769 Roller head 099358-02 #6 Flat Washer 081324 Spring Compression 080164 #6-32 x 3/8 Pan Hd. Mach. Screw 119510 Pin, Locating 096776-01 Knob and stud assy 103422 Bearing Shaft Washer 096766 Riplock 081476 Ball Bearing...
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Page 18: Yoke Assembly
Yoke Assembly Index Part Description Index Part Description 096737 Yoke 099262-04 * 8-32 x 1/4 Pan Hd. Screw 067927 King Bolt 203588-01 Pointer 068655 Adjuster, Washer 082182 * 3/8-16 x 2 3/4 Soc Hd Screw 1 096775 Yoke Clamp Handle 080674 * 3/8 Flat Washer 082200... - Page 19 Base & Column Assembly Index Part Description Index Part Description 122332 Base (Std) (3531) 121616 122332-01 Base (Med) (3536) 096897 * 1/4-20 x 1 3/4 CupSet Screw 099174-01 * 5/8-11 x 1 1/4 Hex Hd Bolt 099374-05 * 1/4-20 Hex Jam Nut 080682 * 5/8 Helical Lock washer 096722-01 *...
- Page 20 Magnetic Starter Assembly (Telemecanique Starter) Index Description 5 HP 3 PH Transformer 208/230/460 volt 122105-50 380/575 volt 122105-51 Enclosure 096759-03 Magnetic Starter 122108-84 Overload Block 208v 1ph 122110-86 set 18.5 amp 230v 1ph 122110-86 set 18 amp 208v 3ph 122110-85 set 16.7 amp 230v 3ph 122110-85...
- Page 21 Table & Frame Assembly Index Part Description Index Part Description 088180 Table Frame 096779-01 5/16-18 x 1 1/4 Carriage Bolt 088181 Table Leg 096778-01 5/16-18 x 2 1/2 Carriage Bolt 082102 3/8-16 x 1 Hex Screw 096735-02 Table Cleat 000415 3/8 Lock washer 099384-07 5/16 Lock washer...
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Page 22: Motor Assembly
Motor Assembly Index Part Description Index Part Description 064540 #14-4 motor cable 541351 Retaining Ring 123497 Guard Stud 081724-01 Strain Relief—Liquid tight fitting 096713 Guard Stud 14” series 3/8-16 x 2 1/2 ss 068820-02 Nut—for strain relief 088146 Arbor End Bell 099248-12 8-32 x 3/4 pan hd mach screw 070786-01... - Page 23 Changing the Motor Voltage WARNING—DISCONNECT AND LOCKOUT POWER BEFORE SERVICING If your machine requires a different voltage, follow the instructions below. The motor will need to be rewired according to the diagrams below. The thermal overloads must be reset or replaced with the proper pieces to maintain thermal motor protection. Motor lead wiring diagram instructions for Changing the Motor Voltage Disconnect and lockout power–...
- Page 24 1 phase wiring diagram WARNING—DISCONNECT AND LOCKOUT POWER BEFORE SERVICING If your machine requires a different voltage, follow the instructions below. The motor will need to be rewired according to the diagrams below. The thermal overloads must be reset or replaced with the proper pieces to maintain thermal motor protection. Motor lead wiring diagram...
- Page 25 Alignment Guide for Accurate Cutting The following guide is provided for your convenience. A saw that is not properly adjusted will not yield the desired accuracy and quality of cut. It should be noted any adjustment made will effect another, therefore it is best to perform all of the adjustments when correcting any one problem. PROBLEM POSSIBLE CAUSE SOLUTION...
- Page 26 PROBLEM POSSIBLE CAUSE SOLUTION Saw blade or dado blades tend to Saw blade is heeling Make heel adjustment (p. 13) push lumber to one side when cross Column too loose in base Make proper adjustment (p. 11) cutting ...
- Page 27 ELECTRICAL TROUBLE-SHOOTING GUIDE CAUTION—HIGH VOLTAGES ARE DANGEROUS—BE SURE POWER IS OFF AND LOCKED OUT WHEN INSPECTING OR REPAIRING MOTOR OR CONTROLS TROUBLE POSSIBLE SUGGESTED REMEDY CAUSE Power line not connected to Correct power wiring. See wiring diagram inside mag- cable. netic starter box.
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Page 28: Preventive Maintenance
ACCESSORIES Auto Return Device— Returns carriage to start position or rear of arm (required by OSHA). Standard equipment on 1994 and newer saws. 035018-01 For all Black & Decker DeWalt Contractor models and all Original HD Series Roller Table Extension —... - Page 29 If a replacement part is sent under warranty the defective part must be returned to Original Saw Company or you will be charged for the replacement. The part must also be accompanied by a return goods authorization num- ber.
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