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Kodak Prosper S10 Operator's Manual

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Prosper S10
Printer
Operator's Guide
0114379-603

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Summary of Contents for Kodak Prosper S10

  • Page 1 Prosper S10 Printer Operator’s Guide 0114379-603...
  • Page 2 Kodak makes no warranty of any kind with regard to the contents of this document, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Kodak shall not be liable for any errors or for compensatory, incidental or consequential damages in connection with the furnishing, performance, or use of this document or the examples contained herein.
  • Page 3 Operator procedures are given for the print station and PIC box. The Kodak Prosper S10 Imprinting System is a modular product, and each module has one or more documents that guide safe operation. As neces- sary, refer to these guides.
  • Page 4 CAUTION Indicates a situation which, if not avoided, could result in damage to data and/or property. NOTE Indicates important information that will help avoid a problem and/or make a task easier to accomplish. Kodak Prosper S10 Printer...

  • Page 5: Service And Support

    Phone U.S.A., Canada, and +1-800-472-4839 +1-937-259-3808 worldwide +1-937-259-3739 Europe +41-22-354-1400 +41-22-354-1480 Asia/Pacific Rim +65-6744- 6400 +65-6744-6700 Japan +81-3-5621-2220 +81-3-5621-2221 Updated service http://graphics.kodak.com information Customer support US-GDT-TechSupport@kodak.com U.S.A and Canada Customer support US-GDT- worldwide GlobalCSSupport@kodak.com Parts Ordering US-GDT-customer@kodak.com Operator’s Guide...

  • Page 7: Table Of Contents

    Storage Fluid ....................12 Waste Fluid ....................12 Vacuum System....................12 Ink Temperature Control System.................12 Control and Monitoring System ................12 Umbilical ......................13 Prosper S10 PIC Box ...................13 Prosper S10 Jetting Module .................14 Chapter 2. Printer Operation Power Procedures ....................15 Turn On the Print Station ................15 Turn Off the Print Station ................16...
  • Page 9 Chapter 1. Overview The Kodak Prosper S10 Printer is a module of the Kodak Prosper S10 Imprinting System, that accepts data in bitmap format as input and makes printed images on a substrate, as output. Images can have fixed text, variable text, and graphics.

  • Page 10: Chapter 1. Overview Operator Procedures

    • On/Off switch • Electrical protection Fluid System The Prosper S10 fluid system is used for these functions: • Supply ink and replenisher fluids to the ink tank and storage fluid to the storage fluid tank. • Heat/cool the ink supplied to the PIC box/jetting module.

  • Page 11: Smart Card Reader

    Chapter 1. Overview Fluid System Smart Card Reader The print station gets ink data from the smart card reader, which it uses to implement the Ink Compatibility Assurance Program (ICAP). The ink card, supplied with each ink container, inputs the data into the control and monitoring system.

  • Page 12: Storage Fluid

    The state of the control signals is dependent on commands from the software, input from the system controller, or input from transducers and sensors. Contact a Kodak service technician for maintenance on the control and monitoring system. Kodak Prosper S10 Printer...

  • Page 13: Umbilical

    Operators will do maintenance for the HEPA filters, printhead air filter, and the dry shutdown valve (vacuum bleed) filter. Contact a Kodak service technician for other maintenance on the PIC box.

  • Page 14: Prosper S10 Jetting Module

    Interface Board (DIB) and the fluid inlet and outlet are correctly positioned for correct fluid flow. See Kodak Prosper S10 Jetting Module Replace and Pack Guide for procedures on how to replace, pack, install, uninstall, and clean the jetting module.

  • Page 15: Chapter 2. Printer Operation

    This chapter gives common operator procedures for the S10 Printer: • Turn the power on and off • Correct Print Defects—See Kodak Prosper S10 Imprinting System Basic Operations Guide • Replace the fluid containers—See “Fluid Container Replacement” on page 17 •...

  • Page 16: Turn Off The Print Station

    (Figure 3). Figure 3 Power switch Power switch Correct Print Defects See Kodak Prosper S10 Imprinting System Basic Operations Guide for examples and procedures on how to correct print defects. Kodak Prosper S10 Printer...

  • Page 17: Fluid Container Replacement

    CAUTION If the ink card is missing, damaged or unreadable, use a new ink container and card. Contact Kodak technical support to get a replacement for the damaged ink card. 1. Open the new ink container. a. Remove the envelope from the container.
  • Page 18 Discard the empty container; follow all applicable regulations for waste fluid. Use the solid cap from the new ink container to seal the empty ink container. Figure 6 Empty ink container Quick disconnect button Supply line Cap/feed tube Kodak Prosper S10 Printer...

  • Page 19: Replenisher And Storage Fluid Containers

    Chapter 2. Printer Operation Fluid Container Replacement 4. At the new ink container, remove the solid cap from the new ink container (Figure 7). a. Install the cap/feed tube from the empty ink container. b. Push the quick disconnect/supply line onto the cap until it clicks. 5.

  • Page 20: Discard The Waste Fluid

    Make sure and follow the standard safety procedures when handling waste fluid or any chemical materials. • Wear protective clothing, gloves, and eye protection. • Prevent contact with skin or clothes. • Wipe up spills immediately to prevent permanent surface stains. Kodak Prosper S10 Printer...

  • Page 21: Waste Container

    Chapter 2. Printer Operation Fluid Container Replacement Waste Container This procedure is to replace a full 15 gal (56.8 L) waste container. Follow all guidelines and procedures to discard waste fluids. CAUTION Do not replace the waste container while a shutdown or flush procedure is done.
  • Page 22 9. Install the bung/float on the empty waste container (Figure 13). 10. Connect the electrical connector (Figure 13). After the waste container is replaced, the “EXTERNAL WASTE FULL” message will automatically be acknowledged and go away. Figure 13 Waste container, cap/float Bung/float Electrical connector Kodak Prosper S10 Printer...

  • Page 23: Clean The Pic Box

    Chapter 2. Printer Operation Clean the PIC Box Clean the PIC Box This section gives the procedure to clean the ink off of the PIC box. Do this as necessary, to prevent print defects. Clean the PIC Box Lower Surface If the lower surface of the PIC box has ink build up, it can cause print defects.
  • Page 24 CAUTION Do not lift up on the eyelid seal. It can be easily knocked out of alignment and damage can occur. 5. Swab the eyelid (see “Eyelid Seal Clean” in Kodak Prosper S10 Imprinting System Basic Operations Guide). WARNING Pinch hazard can cause damage to hands and fingers at these places: •...

  • Page 25: Chapter 3. Printer Maintenance

    Chapter 3. Printer Maintenance This chapter gives operator procedures necessary for printer maintenance. Operator maintenance procedures prevent problems and make sure that the printer remains fully operational. Cleaning and replacement times for the filters change with each printing environment. If there is a lot of paper dust, a dirty environment, or a continuous run time (24/7), it can be necessary to change the filters more frequently.
  • Page 26 Kodak Cleaning S10-0012 Storage 5 gal. (20 L) Ink, Prosper 6080010-01 Kodak Printing S10-0010 Pigment Black 5 gal. (20 L) Gloves, Nitrile 0103007-645 Kodak Cleaning Swabs, Clean Tips 0205949 Kodak Cleaning Wipe, Spec 0204647 Kodak Cleaning Kodak Prosper S10 Printer...

  • Page 27: Inspection

    Chapter 3. Printer Maintenance Inspection Inspection This section gives the areas to inspect for wear, dirt, paper dust, and ink. Print Station On the print station, examine the external areas weekly to make sure that they are clean and not damaged (Figure 17). Figure 17 Print station External surfaces...

  • Page 28: Cleaning

    1. Wipe off the cabinet exterior and connector panel with a clean, dry spec wipe (PN 0204647) to remove dirt and paper dust. 2. If necessary, put on Kodak-approved gloves, wet a spec wipe (PN 0204647) with storage fluid (PN 6080012-01) and wipe the cabinet exterior to remove ink.
  • Page 29 Chapter 3. Printer Maintenance Cleaning WARNING Make sure that compressed air does not make contact with skin or eyes. Wear safety glasses at all times when compressed air is used. Serious injury to personnel can occur. CAUTION Clean the filters away from the print station so that the dust does not get into the print station.

  • Page 30: Filter Replacement

    Put the top/bottom or left/right side of the filter into the bracket. c. Push up/down or left/right on the filter until the edge slips under a bracket. 5. Close the print station front door. Figure 21 Print station air filters Top/Bottom edge Filters Left/Right edge Kodak Prosper S10 Printer...

  • Page 31: Replace Pic Box Hepa Filter

    Chapter 3. Printer Maintenance Filter Replacement Replace PIC Box HEPA Filter On the PIC box, replace the HEPA filter(s) as necessary, so that the PIC box continues to operate correctly. CAUTION Turn off the print station before the HEPA filters are replaced. Damage to the PIC box from dust can occur.
  • Page 32 6. If necessary, put the carriage rail back to its initial position (Figure 24). a. Push in the carriage rail. b. Rotate the lock handles clockwise. 7. Do “Turn On the Print Station” on page 15. Figure 24 Carriage rail Lock handles PIC box Carriage rail Kodak Prosper S10 Printer...

  • Page 33: Replace Pic Box Printhead Air Filter

    Chapter 3. Printer Maintenance Filter Replacement Replace PIC Box Printhead Air Filter On the PIC box, replace the printhead air filter as necessary, so that the PIC box continues to operate correctly. CAUTION Turn off the print station before the air filter is replaced. Damage to the PIC box from dust can occur.
  • Page 34 6. If necessary, put the carriage rail back to its initial position (Figure 27). a. Push in the carriage rail. b. Rotate the lock handles clockwise. 7. Do “Turn On the Print Station” on page 15. Figure 27 Carriage rail Lock handles PIC box Carriage rail Kodak Prosper S10 Printer...

  • Page 35: Replace Dry Shutdown Valve Filter

    Chapter 3. Printer Maintenance Filter Replacement Replace Dry Shutdown Valve Filter On the PIC box, replace the dry shutdown valve (vacuum bleed) filter as necessary, so that the PIC box continues to operate correctly. CAUTION Turn off the print station before the air filter is replaced. Damage to the PIC box from dust can occur.
  • Page 36 6. If necessary, put the carriage rail back to its initial position (Figure 30). a. Push in the carriage rail. b. Rotate the lock handles clockwise. 7. Do “Turn On the Print Station” on page 15. Figure 30 Carriage rail Lock handles PIC box Carriage rail Kodak Prosper S10 Printer...
  • Page 37 Glossary See Kodak Prosper S10 Imprinting System Glossary. Operator’s Guide...
  • Page 39 Eastman Kodak Company 3000 Research Boulevard Dayton, OH 45420 U.S.A. © Eastman Kodak Company, 2009. Kodak, Versamark, and Prosper are trademarks of Kodak. To learn more about solutions from Kodak, visit graphics.kodak.com. Subject to technical change without notice.

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