Kodak PROSPER S- Series Service Manual
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Kodak PROSPER S- Series Service Manual

Kodak PROSPER S- Series Service Manual

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S-Series Imprinting System
ROSPER
Service Guide
Fault Isolation
0115255-617

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Summary of Contents for Kodak PROSPER S- Series

  • Page 1 S-Series Imprinting System ROSPER Service Guide Fault Isolation 0115255-617...
  • Page 2 Kodak makes no warranty of any kind with regard to the contents of this document, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Kodak shall not be liable for any errors or for compensatory, incidental or consequential damages in connection with the furnishing, performance, or use of this document or the examples contained herein.

  • Page 3: Record Of Revisions

    ROSPER https://share.us.kodak.com/sites/ipstu/prosperpress/Shared%20Documents/Forms/AllItems.aspx The listed web site has controlled access. If denied access, contact Kodak Technical Support to be added to the access list. The web site should be viewed using Internet Explorer. Tasks and content are provided as PDFs. General Content...

  • Page 4: Table Of Contents

    Service Guide - Fault Isolation Table of Contents Table of Contents Task 07.00.00-1000 Overview................................7-1 Consumable Materials ..........................7-1 Tools and Equipment ..........................7-2 Task 07.01.05-1000 Test Print Operation ............................7-3 Task 07.01.05-1000 Print Defect Identification..........................7-5 Good Test Pattern Print ..........................7-6 Dark Defect ...............................
  • Page 5 Service Guide - Fault Isolation Table of Contents Ink Tank Waste Selector (V16) ....................... 7-26 Negative Blower ............................7-27 Negative Duct Pressure (PT3) ........................ 7-28 Positive Blower............................7-28 Positive Duct Pressure (PT2)........................7-29 Positive Screen Clog..........................7-29 Replenisher Fill (V21)..........................7-30 Storage Fill (V20) ............................

  • Page 6: List Of Figures

    Service Guide - Fault Isolation List of Figures List of Figures Figure 7.1 Test Setup Screen ........................7 - 3 Figure 7.2 Good Test Pattern........................7 - 6 Figure 7.3 Dark Defect Sample Image ...................... 7 - 7 Figure 7.4 Pick Out / Missing Print Defect Sample Image ................

  • Page 7: List Of Tables

    Service Guide - Fault Isolation List of Table List of Tables Table 7.1 Consumable Materials - Troubleshooting..................7-1 Table 7.2 Tools and Equipment - Troubleshooting ..................7-2 Table 7.3 Run Time Errors, Warnings, and Messages .................. 7-35 Table 7.4 Data Station Error Code List ......................7-56 Table 7.5 Printing System Connections Monitoring ..................

  • Page 8: Overview

    S-Series printer. Consumable Materials Refer to Table 7.1 for consumable materials required to perform the procedures outlined in this section. Commercial equivalents for Kodak items are acceptable as long as they meet the same specifications Table 7.1...

  • Page 9: Tools And Equipment

    Available Tools and Equipment Refer to Table 7.2 for tools and equipment required to perform the procedures outlined in this section. Commercial equivalents for Kodak items are acceptable as long as they meet the same specifications Table 7.2 Tools and Equipment - Troubleshooting...

  • Page 10: Test Print Operation

    Service Guide - Fault Isolation Test Print Operation 07.01.05-1000 Test Print Operation The term printer is used throughout this procedure. It is used to refer to a combination of a jetting module, PIC box, umbilical and print station channel (A or B). CAUTION PROPER OPERATION.
  • Page 11 Service Guide - Fault Isolation Test Print Operation c. Select/activate all the RIP(s) and then select the APPLY key.  The RIP(s) and the Print Test key in the function bar become active. CAUTION PROPER OPERATION. Do not select the start key when checking printing system operation.

  • Page 12: Print Defect Identification

    Service Guide - Fault Isolation Print Defect Identification 07.01.05-1000 Print Defect Identification NOTE Refer to Figure 7.2 for a sample of a good test pattern image. The following defects are addressed: • Dark Defect. See Figure 7.3 for a sample defect image. Typically caused by too little air flow across the nozzle plate.

  • Page 13: Good Test Pattern Print

    Service Guide - Fault Isolation Print Defect Identification Good Test Pattern Print Figure 7.2 Good Test Pattern Nozzle Plate Air Flow Catcher Duct Positive Duct Assembly Assembly Eyelid Vacuum Seal Print Image Ink Drops SSGA-06-20008 0115255-617 7 - 6 07.01.05-1000 S-Series Imprinting System Revision 3.0 ODAK...

  • Page 14: Dark Defect

    Service Guide - Fault Isolation Print Defect Identification Dark Defect Figure 7.3 Dark Defect Sample Image ACCEPTABLE MINOR DEFECTS MODERATE DEFECTS Nozzle Plate Air Flow Defects are most noticable in this area Dark defect is most visible in 50% coverage areas. Positive Duct Catcher Duct Minor dark defect may be acceptable if a pickout-free...

  • Page 15: Pick Out / Missing Print Defect

    Service Guide - Fault Isolation Print Defect Identification Pick Out / Missing Print Defect Figure 7.4 Pick Out / Missing Print Defect Sample Image MODERATE DEFECTS SIGNIFICANT/SEVERE DEFECTS SIGNIFICANT/SEVERE DEFECTS Nozzle Plate Air Flow Defects are most noticeable in this area Positive Duct Note that pickout may be focused at the top edge of solid Assembly...

  • Page 16: Vertical Lines Print Defect

    Service Guide - Fault Isolation Print Defect Identification Vertical Lines Print Defect Figure 7.5 Vertical Lines Print Defect Sample Image (Streaker / Crooked Jet) Crooked Jet Defects are most noticable in this area Streaker Nozzle Plate Air Flow Sometimes characterized as hard or soft. Positive Duct Soft - edge of defct is fuzzy / hard - edge Assembly...

  • Page 17: Figure 7.6 Vertical Lines Print Defect Sample Image (Airflow)

    Service Guide - Fault Isolation Print Defect Identification Figure 7.6 Vertical Lines Print Defect Sample Image (Airflow) Air Flow Air Flow Positive Duct Positive Duct Assembly Assembly Catcher Duct Catcher Duct Assembly Assembly Eyelid Eyelid Seal Seal Vacuum Vacuum Print Image Ink Drops Print Image Ink Drops Air Flow Speeds Up Around Obstruction Air Flow Blocked By Obstruction...

  • Page 18: Missing Jet Print Defect

    Service Guide - Fault Isolation Print Defect Identification Missing Jet Print Defect Figure 7.7 Missing Jet Print Defect Sample Image Nozzle Plate Air Flow Positive Duct Catcher Duct Assembly Assembly Eyelid Seal Vacuum Print Image Ink Drops (Missing) Debris in the Ink Flow Path Nozzle Plate Air Flow Positive Duct...

  • Page 19: Wood Grain Print Defect

    Service Guide - Fault Isolation Print Defect Identification Wood Grain Print Defect Figure 7.8 Wood Grain Print Defect Sample Image MINOR DEFECTS SIGNIFICANT/SEVERE DEFECTS EXTREME DEFECTS Nozzle Plate Air Flow Positive Duct Catcher Duct Assembly Assembly Defects are most noticable in this area Eyelid Seal Vacuum...

  • Page 20: Spitting Print Defect

    Service Guide - Fault Isolation Print Defect Identification Spitting Print Defect Figure 7.9 Spitting Print Defect Sample Image Nozzle Plate Air Flow Positive Duct Assembly Catcher Duct Assembly Eyelid Vacuum Seal Print Image Ink Drops Nozzle Plate Air Flow Positive Duct Catcher Duct Assembly Assembly...

  • Page 21: Print Defects - Correct

    Service Guide - Fault Isolation Print Defects - Correct 07.02.05-1001 Print Defects - Correct The PIC box/jetting module height must be set at 0.05 in. (12.7 mm). If necessary, check/adjust the height before these procedures are done. Refer to Task 05.01.06-1000, Printhead Clearance Check / Adjust (S-Bucket) or Task 05.02.06-1001, Task Printhead Clearance - Check / Adjust (OEM Mount) for detailed information.

  • Page 22: Airflow Defect

    Service Guide - Fault Isolation Print Defects - Correct 3rd Attempt • Task 05.02.05-1000, Print Window - Adjust (Raise Pressure) 4th Attempt • Task 06.03.02-1001, Jetting Module - Clean • Task 06.03.02-1002, ACM Area - Clean Airflow Defect 1st Attempt •...

  • Page 23: Power On Confidence Test Errors

    Service Guide - Fault Isolation Power On Confidence Test Errors 07.03.05-1000 Power On Confidence Test Errors NOTE Refer to Task 0B.00.00-0000, Schematic and Interconnection Diagrams for wiring and interconnection information. NOTE Anytime there is a POC error, try restarting the print station before performing any additional troubleshooting or fault isolation.

  • Page 24: Order Of Tests

    Service Guide - Fault Isolation Power On Confidence Test Errors Order of Tests NOTE If the printer fails a POC test, the print station should be shutdown and restarted to make sure it is a true failure. The POC tests are performed in the following order: •...

  • Page 25: Catcher Line

    Service Guide - Fault Isolation Power On Confidence Test Errors NOTE Leave the catcher valve connected to harness when checking for voltage at J3 / P3 connection. • Activate catcher valve V11 and check for voltage at wire harness connector J3-1 and J3-2 (catcher valve connection).

  • Page 26: Catch Pan Waste Selector (V9)

    Service Guide - Fault Isolation Power On Confidence Test Errors Catch Pan Waste Selector (V9) There are two catch pan waste selector valves, one on the print station A manifold and the other on the B manifold. Description The POC test checks the operation (activates / deactivates) of catch pan waste selector valve V9.

  • Page 27: Catcher Waste (V12)

    Service Guide - Fault Isolation Power On Confidence Test Errors Solutions Check the following: • Check the valve electrical connections. • Enter Diagnostics and navigate to the storage / waste screen. • Activate / deactivate crossflush waste selector valve V10. If position changed, V10 OK.

  • Page 28: Crossflush (V7)

    Service Guide - Fault Isolation Power On Confidence Test Errors Crossflush (V7) Crossflush valve V7 is located in the PIC box. Description The POC test checks the operation (activates / deactivates) of crossflush valve V7. The valve is cycled up to three times, a failure inhibits operation except for Diagnostics.

  • Page 29: Duct Drain Flush (V5)

    Service Guide - Fault Isolation Power On Confidence Test Errors • Activate dry shutdown valve V3 and tap on it with a screwdriver handle. If position changes, valve was stuck. Cycle the valve several times and restart the print station. If the valve activates intermittently, clean it. Refer to Task 06.04.06- 1000, Solenoid Valve - Clean for detailed information.

  • Page 30: Duct Drain Line

    Service Guide - Fault Isolation Power On Confidence Test Errors Duct Drain Line The duct drain line includes components in the PIC box, umbilical and print station. DescriptionThe POC test checks the ink tank vacuum transducer output with two different conditions applied. •...

  • Page 31: Duct Drain Waste (V17)

    Service Guide - Fault Isolation Power On Confidence Test Errors Duct Drain Waste (V17) There are two duct drain waste valves, one on the print station A manifold and the other on the B manifold. Description The POC test checks the operation (activates / deactivates) of duct drain waste valve.

  • Page 32: Ink Fill (V22)

    Service Guide - Fault Isolation Power On Confidence Test Errors Solutions Check the following: • Check the valve electrical connections. • Enter Diagnostics and navigate to the valve test screen. • Activate / deactivate duct drain valve V18. If position changed, V18 OK. •...

  • Page 33: Ink Pressure (Pt4)

    Service Guide - Fault Isolation Power On Confidence Test Errors Ink Pressure (PT4) The ink pressure transducer is located in the PIC box fluid manifold. Description The POC test checks the ink pressure transducer output. With the vacuum and ink pump not running, the pressure reading should be 0 (+/- 1.2 psi). Possible Causes The following are possible causes for a ink pressure POC error: •...

  • Page 34: Negative Blower

    Service Guide - Fault Isolation Power On Confidence Test Errors Solutions Check the following: • Check the valve electrical connections. • Enter Diagnostics and navigate to the fill test screen. • Activate / deactivate ink tank waste selector valve V16. If position changed, V16 •...

  • Page 35: Negative Duct Pressure (Pt3)

    Service Guide - Fault Isolation Power On Confidence Test Errors Negative Duct Pressure (PT3) The negative duct pressure transducer is located in the PIC box. Description The POC test checks the negative duct pressure transducer output voltage. With the positive and negative blowers not running, the negative duct pressure transducer output must be 0 (+/- 0.05) in H Possible Causes The following are possible causes for a negative duct pressure POC error:...

  • Page 36: Positive Duct Pressure (Pt2)

    Service Guide - Fault Isolation Power On Confidence Test Errors Positive Duct Pressure (PT2) The positive duct pressure transducer is located in the PIC box. Description The POC test checks the positive duct pressure transducer output voltage. With the positive and negative blowers not running, the positive duct pressure transducer output must be 0 (+/- 0.05) in H Possible Causes The following are possible causes for a positive duct pressure POC error:...

  • Page 37: Replenisher Fill (V21)

    Service Guide - Fault Isolation Power On Confidence Test Errors Replenisher Fill (V21) The replenisher fill valve is located on the print station ink tank. DescriptionThe POC test checks the operation (activates / deactivates) of the replenisher fill valve. The valve is cycled up to three times, a failure inhibits operation except for Diagnostics.

  • Page 38: Storage Fluid (V1)

    Service Guide - Fault Isolation Power On Confidence Test Errors • Activate storage fill valve V20 and tap on it with a screwdriver handle. If position changes, valve was stuck. Cycle the valve several times and restart the print station. If the valve activates intermittently, clean it. Refer to Task 06.04.06- 1000, Solenoid Valve - Clean for detailed information.

  • Page 39: Vacuum Pump Drying (V13)

    Service Guide - Fault Isolation Power On Confidence Test Errors Vacuum Pump Drying (V13) The vacuum pump drying valve is located on the print station vacuum pump DescriptionThe POC test checks the operation (activates / deactivates) of the vacuum pump drying valve. The valve is cycled up to three times, a failure inhibits operation except for Diagnostics.

  • Page 40: Vacuum Pump Pressure

    Service Guide - Fault Isolation Power On Confidence Test Errors Solutions Check the following: • Check the valve electrical connections. • Enter Diagnostics and navigate to the fill test screen. • Activate / deactivate vacuum bleed valve V14. If position changed, V14 OK. •...

  • Page 41: Run-Time Errors / Warnings

    Service Guide - Fault Isolation Run-Time Errors / Warnings 07.03.05-1001 Run-Time Errors / Warnings The K S-Series Printer is able to monitor its operation. When a problem is ODAK ROSPER found, an indication is shown on the PSI screen. There are two categories: •...

  • Page 42: Table 7.3 Run Time Errors, Warnings, And Messages

    Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Verify presence of carriage nuts ACM Install Message If the error continues to appear at 13 If the error appears and the on the bottom of the ACM motors PSI shows the system...
  • Page 43 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Check replenisher fluid container Concentration High Warning Depending on how fast ink is used / The ink resistivity is greater level replaced during production, it may...
  • Page 44 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Acknowledge the error by DG 2.5V High Error Check PIC data PCB test points for The jetting module 2.5V volt- pressing the Ack Error button correct voltages If within tolerance,...
  • Page 45 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Acknowledge the error by 1. Check the DIB for damaged DG 1.2V Low Error The jetting module 1.2V volt- pressing the Ack Error button connector pins age is out of tolerance (too...
  • Page 46 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Check solenoid wire harness Eyelid Motion Not Detected Error Acknowledge the error by pressing the Eyelid motion was requested, connection (J2 / P2) to solenoids Ack Error button on the PSI screen...
  • Page 47 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Acknowledge the error by 1. Check ink fill valve V22 operation Ink Tank Level High Error The top float in the print sta- pressing the Ack Error button...
  • Page 48 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Acknowledge the error by 1. Verify cable connection to PIC box • The jetting module failed JM Init Error pressing the Ack Error button...
  • Page 49 PSI screen 2. If multiple jetting modules fail, software called for by the contact Kodak technical Support security key dongle 2. If the error returns, try a new or to investigate a dongle failure known good jetting module 1.
  • Page 50 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Verify the jetting module is 1. Verify jetting module present Jetting Module Not Fully Error The ACM jetting module pres- inserted the correct way (not switch is properly located and...
  • Page 51 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Verify the vacuum path (all 0.5 Major Vacuum Servo Error Error Acknowledge the error by pressing the This is a major error when the inch tubing and connectors) is not Ack Error button on the controller...
  • Page 52 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Verify the vacuum path (all 0.5 Minor Vacuum Servo Error Error Acknowledge the error by pressing the This is a minor error when the inch tubing and connectors) is not Ack Error button on the controller.
  • Page 53 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Check PIC box air filter for Negative Blower Servo Error Error Acknowledge the error by pressing the The negative blower is unable obstruction Ack Error button on the controller...
  • Page 54 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Check that the data station (in the 1. Connect a new fiber cable PIC Fiber Disconnect Error The fiber optic cable (orange) system controller cabinet) is...
  • Page 55 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Check PIC data PCB power cable PIC 48V Low Error Acknowledge the error by pressing the The PIC box 48V voltage is connection Ack Error button on the controller...
  • Page 56 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Check the DIB for damaged PIC DC To DC Low Error Acknowledge the error by pressing the The PIC box DC voltage con- connector pins Ack Error button on the controller...
  • Page 57 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Check PIC box HEPA filters for Positive Blower Max Voltage Error Acknowledge the error by pressing the The PIC box fluid control PCB obstruction Ack Error button on the controller...
  • Page 58 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note Remove Jm, Install New Jm, Message Remove the current jetting module None Occurs at 50 seconds Then Step Up and when prepared to do so, insert a remaining in Install sequence...
  • Page 59 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Go to Diagnostics  Print Station SPI Failure Error Acknowledge the error by pressing the A software command to a Information and check which PCB Ack Error button on the controller...
  • Page 60 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Go to Diagnostics  Print Station SPI Communication Error Acknowledge the error by pressing the A software command to a Information and check which PCB Ack Error button on the controller...
  • Page 61 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note 1. Verify umbilical STOR Storage Flow Error Acknowledge the error by pressing the No storage fluid flow is connections at print station and Ack Error button on the controller detected...
  • Page 62 Service Guide - Fault Isolation Run-Time Errors / Warnings Table 7.3 Run Time Errors, Warnings, and Messages Message Type Initial Action Additional Action Note Waiting for Jetting Module to Message The jetting module is downloading its None Initialize memory to the print station. The coun- ter will pause at 7 seconds remaining with the message Waiting for the jetting module to Initialize.

  • Page 63: Data Station Errors

    Service Guide - Fault Isolation Data Station Errors 07.03.05-1002 Data Station Errors For information regarding data station control screen navigation, refer to Task 03.02.04- 1003, Data Station. Refer to Table 7.4 for a list of data station error codes and possible corrective actions.
  • Page 64 Service Guide - Fault Isolation Data Station Errors Table 7.4 Data Station Error Code List Error Explanation Corrective Action 0014 Multiple cues were received within one document. Check the cue sensor. On the Wyse DATA terminal or host screen, this message OVER includes additional information including a hex value read from the error register...
  • Page 65 Service Guide - Fault Isolation Data Station Errors Table 7.4 Data Station Error Code List Error Explanation Corrective Action 0029 An end-of-job command was received before the starting There is a network communication document. problem, or a controller or data station software problem.
  • Page 66 Service Guide - Fault Isolation Data Station Errors Table 7.4 Data Station Error Code List Error Explanation Corrective Action 0201 Input data source error. There could be a network interface problem. Check the network cable, then troubleshoot the controller network setup and hardware.
  • Page 67 Service Guide - Fault Isolation Data Station Errors Table 7.4 Data Station Error Code List Error Explanation Corrective Action 0225 There is an error in the input data. A logical RIP specified Check the configuration, or inform your in the RIP record is not supported by the active supervisor or data preparation configuration.
  • Page 68 Service Guide - Fault Isolation Data Station Errors Table 7.4 Data Station Error Code List Error Explanation Corrective Action 0507 A font character contained extra data. Check the input or font file. The extra data is ignored. 0508 A font character was received that has no corresponding Check the input or font file.

  • Page 69: S-Series Imprinting Systems Status

    Service Guide - Fault Isolation S-Series Imprinting Systems Status 07.04.05-1000 S-Series Imprinting Systems Status NOTE Due to the modular design of the S-Series Imprinting Systems, minimal information is displayed on the system controller screen for problems associated with the web trans- port units.
  • Page 70 Service Guide - Fault Isolation S-Series Imprinting Systems Status Table 7.5 Printing System Connections Monitoring Print Station Print Station Print Station Print Station (1-Printhead (2-Printhead (4-Printhead (8-Printhead Configuration) Configuration) Configuration) Configuration) Note System Controller System Controller System Controller System Controller Software Application Data Controller Data Controller...

  • Page 71: Figure 7.12 System Communications Error

    Service Guide - Fault Isolation S-Series Imprinting Systems Status Figure 7.12 System Communications Error 0115255-617 7 - 64 07.04.05-1000 S-Series Imprinting System Revision 3.0 ODAK ROSPER...
  • Page 72 Service Guide - Fault Isolation S-Series Imprinting Systems Status Figure 7.12 System Communications Error - Continued 0115255-617 7 - 65 07.04.05-1000 S-Series Imprinting System Revision 3.0 ODAK ROSPER...
  • Page 73 Service Guide - Fault Isolation S-Series Imprinting Systems Status Figure 7.12 System Communications Error - Continued 0115255-617 7 - 66 07.04.05-1000 S-Series Imprinting System Revision 3.0 ODAK ROSPER...
  • Page 74 Service Guide - Fault Isolation S-Series Imprinting Systems Status Figure 7.12 System Communications Error - Continued 0115255-617 7 - 67 07.04.05-1000 S-Series Imprinting System Revision 3.0 ODAK ROSPER...
  • Page 75 Service Guide - Fault Isolation S-Series Imprinting Systems Status Figure 7.12 System Communications Error - Continued 0115255-617 7 - 68 07.04.05-1000 S-Series Imprinting System Revision 3.0 ODAK ROSPER...

  • Page 76: Enhanced Tach And Cue Module Status/Errors

    Service Guide - Fault Isolation Enhanced Tach and Cue Module Status/Errors 07.04.05-1001 Enhanced Tach and Cue Module Status/Errors The enhanced tach and cue module is located in the system controller cabinet.There are multiple indicators available to monitor the status and operation of the module. They are as follows: Main Array LEDs Main array LEDs are on the chassis LED board (see Figure 7.13).
  • Page 77 Service Guide - Fault Isolation Enhanced Tach and Cue Module Status/Errors Table 7.6 Main Array LED Status Codes Color / Status Color / Status State State D S PR  Power up USER IN 1 GREEN Signal  Configuration complete ...

  • Page 78: Table 7.6 Main Array Led Status Codes

    Service Guide - Fault Isolation Enhanced Tach and Cue Module Status/Errors Table 7.6 Main Array LED Status Codes Color / Status Color / Status State State CPU DIAG 2  Power up AUX IN 1 ¡ Undefined  Configuration complete ...

  • Page 79: Figure 7.14 Enhanced Tach And Cue Connection Monitoring Leds

    Service Guide - Fault Isolation Enhanced Tach and Cue Module Status/Errors Connector LEDs The amber and green LEDs on each tach and cue connector provide real-time indication of signal presence (see Figure 7.14) for both internal and external tach and cue outputs. During the power-up self test both LEDs are brightly lit.

  • Page 80: Error Indicators

    There is a pause between the 1st and 2nd digit blink groups, then the pattern repeats. For any error blink code not listed in Table 7.9, contact Kodak technical support. Other errors displayed by CPU LED 1 indicate fatal programming or hardware problems that should never occur in the field, but if encountered, should be immediately reported.

  • Page 81: Wyse Commands

    NOTE The laptop computer must have the Wyse terminal emulator software installed. Contact Kodak technical support if a laptop with the correct software is not available. 1. If not previously accomplished, install the Wyse terminal emulator software onto a laptop computer. Follow on-screen prompts.

  • Page 82: Figure 7.15 Print Station Fscpu Pcb

    Service Guide - Fault Isolation Wyse Commands Figure 7.15 Print Station FSCPU PCB See DETAIL A Connector J3 FSCPU PCB FSCPU PCB DETAIL A NOTE: Electrical Side Door Removed For Clarity SSGA-01-20023 0115255-617 7 - 75 07.05.05-1000 S-Series Imprinting System Revision 3.0 ODAK ROSPER...

  • Page 83: Remote Component Access

    Service Guide - Fault Isolation Remote Component Access 07.05.05-1001 Remote Component Access The system controller can be used to remotely access the data station(s). This capability will allow the FE to diagnose/fault isolate problems in associated equipment without connecting a keyboard, mouse, and monitor to the suspect equipment. To remotely access the associated computers, proceed as follows: NOTE The system controller must be in the KEY OPERATOR mode to access the TOOLS...
  • Page 84 Service Guide - Fault Isolation Index Index JM Init Error 7-41 JM Memory Error 7-41 JM Memory Security Error 7-41 JM Module Not Fully Inserted Warning 7-43 JM Parity Error 7-42 ACM Install Warning 7-35 JM Second Loopback Error 7-43 JM Security Key Mismatch Error 7-42 JM Tachs To Fast Error...
  • Page 85 Service Guide - Fault Isolation Index Positive Screen Clog 7-29 PIC DC to DC High 7-48 Replenisher Fill Valve 7-30 PIC DC to DC Low 7-49 Storage Fill Valve 7-30 PIC DG Heater Voltage 7-49 Storage Fluid Valve 7-31 PIC DG Heater Voltage High 7-49 Vacuum Bleed Valve 7-32...
  • Page 86 Service Guide - Fault Isolation Index V10 (Crossflush Waste Selector) 7-19 V11 (Catcher) 7-17 V12 (Catcher Waste) 7-20 V13 (Vacuum Pump Drying) 7-32 V14 (Vacuum Bleed) 7-32 V16 (Ink Tank Waste Selector) 7-26 V17 (Duct Drain Waste) 7-24 V18 (Duct Drain) 7-24 V20 (Storage Fill) 7-30...
  • Page 87 Eastman Kodak Company 3000 Research Boulevard Dayton, OH 45420 U.S.A. © Kodak, 1/3/13 TM: Kodak, Versamark, Prosper To learn more about solutions from Kodak, visit graphics.kodak.com. Subject to technical change without notice.

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